door lock DACIA SUPERNOVA 2004 Repair Manual

52 NON SIDE OPPENING ELEMENTSMEC HANISMS
The composition of the front hood locking
system ............................................................ 52-1
Fr ont hood locking system............................. 52-2
Hatc hback lo cking sy stem .............................. 52-3
Hatchback balancing device........................... 52-5
54 WINDOWS Windscreen and hatc hback glass.................... 54-1
Hatchback gla ss repla cement......................... 54-3
55 EXTERNAL PROTECTIONS Front bumper.................................................. 55-1
Rear bumper................................................... 55-2
56 EXTERNAL ACCESSOIRES Outside accesor ies.......................................... 56-1
Aileron........................................................... 56-2
40 GENERAL
Designation of parts (blow-up)..................... 40-1
Openings cle arance....................................... 40-4
Repairing general conditions........................ 40-5
Welding types and parameters...................... 40-6
Col lision diagnosis........................................ 40-8
Ca rriage body checking/ Straightening bench
CELETE type................................................ 40-12
41 LOWER STRUCTURE Front longitudinal girder assembly............... 41-1
Re ar longitudinal girder................................ 41-2
42 UPPER FRONT STRUCTURE Front wing..................................................... 42-1
Ca rriage body front part................................ 42-2
Fr ont wing lining........................................... 42-3
R adiator upper cross bar............................... 42-4
Headlamp support......................................... 42-5
Aeration grill................................................. 42-6
43 UPPER SIDE STRUCTURE Front pillar lining.......................................... 43-1
Fr ont pillar..................................................... 43-2
Mi ddle pillar.................................................. 43-3
44 REAR UPPER STRUCTURE Side panel...................................................... 44-1
Inner rear wheel passa ge............................... 44-2
Re ar panel..................................................... 44-3
45 TOP OF BODY Roof.............................................................. 45-1
47 LATERAL OPENINGS Front/Rear door............................................ 47-1
48 NON SIDE OPPENING ELEMENTS Front bonnet.................................................. 48-1
Hatchback..................................................... 48-2
51 SIDE OPPENING ELEMENT S MECHANISMS Lock and front door lock cylinder................. 51-1
Lock and rear door lock cylinder.................. 51-3
Window and front door window regulator
(with cable)................................................... 51-5
Window and rear door window regulator
(with cable)................................................... 51-6Body4
Mechanisms and accesoires5
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SIDE OPENINGS ELEMENTS M ECHAN ISMS
51
51 - 1
DISMOUNTING
For the dismounting
of the front door assembled plate with electric control, dismount:
- the window lifting crank, inner opening mechanism, by detaching from it, the control rod
(8) of the front door opening, the rod which is fixed with the other end on the plate;
- the locking button (2) and the guiding case (3);
- the attachment screw (9 ) of the locking handle;
- the door pa nel.
Disconnect the actuator connector.
(7)
Di smount the attachment screws (5) of the box (6) from the caisson of the door.
Remove the electric control assembled plate assembly through the technological opening from
the caisson of the door.
Dismount the attachment screws of the outside opening mechanism on the external panel of
the door.
REMOUNTING
Perform in reverse order the dismounting operations, taking into account the following recom-
mendation:
- for the lock c ontrol mounting, t he lock rod (4) will be pl aced i n the position where t he
lock is blocked; - for the front door plate mounting, the connecting fork (1) of the outside opening mechanism
will be fixed on the existing ball joint on the lock;
mount the button (2) by self-threading on the rod (4).
MECHANISM WITH ELECTRIC CONTROL FOR
FRONT DOOR OUTSIDE OPENING
LOCK
AND FRONT DOOR LOCK CYLINDER
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SIDE OPENINGS ELEMENTS M ECHAN ISMS
51
51 - 2
DISMOUNTING
For the front door lock dismounting and the outside opening mechanism, beforehand dismount:
- the window lifting crank;
- the arm rest;
- the inside opening mechanism (1);
- the door panel inner ornament;
- the door panel upper ornament, the locking button (5) and the guiding case (4);
- the door pa nel.
After these operations dismount:
- the lock a ttachment fork (6) and the l ock (11) from the door;
- the front door lock attachment screws (9) on the door caisson;
- the door opening control rod (2) from the lock.
Remove the lock assembly through the technological opening from the door caisson.
Dismount the attachment screws (8) of the outside opening mechanism (7 ) on the front door
outside panel.
REMOUNTING
Perform in the reverse order the dismounting operations, taking into account the following
mounting instructio ns :
- for the lock control mounting, the lock rod (3) will be placed in the position where the
lock is blocked; - introduce the locking rod thought the caisson hole, in the panel guide, then fix it on the
lock by the attachment element;
- mount the button (5) by self-threading on the rod (3);
for the front door lock mounting, the connecting fork (6) of the outside opening mechanism will
be fixed on the existing ball joint on the lock.
11
FRONT DOOR LOCK AND OUTSIDE OPENING MECHANISMLOCK AND FRONT DOOR LOCK CYLINDER
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SIDE OPENINGS ELEMENTS M ECHAN ISMS
51
51 - 3
DISMOUNTING
Fo
r the dismounting of the rear door plate with e lectric control and of the outside ope ning
mechanism, beforehan d dismount:
- the window lifting crank, inner opening mechanism;
- the locking button (8) and the guiding case (7);
- the attachment screw (9) of the locking handle (6);
- the door pa nel.
Disconnect the actuator connector (3).
Dismount the attachment screws (1 ) of the box (2) on the caisson of the door, and then detach
an end of the locking rod (4) from the existing ball joint on the plate, and the other end from the
direction change device (5).
Dismount the direction change device (5) by dismounting the assembly attachment nut on the
caisson of the door.
Dismount the attachment screws of the outside opening mechanism on the external panel of
the door.
REMOUNTING
Perform in reverse order the dismounting operations, taking into account the following rec-
ommendation: - for the direction change device mounting (5), the lock rod will be placed in the position
w here the plate is blocked;
- the locking button (8) will be mount by self-threading on the locking rod ;
tighten the screws (1) at the moment of 0,.4 da Nm.
MECHANISM WITH ELECTRIC CONTROL FOR
REAR D OOR OUTSIDE OPENING
LOCK AND REAR DOOR LOCK CYLINDER
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SIDE OPENINGS ELEMENTS M ECHAN ISMS
51
51 - 4
DISMOUNTING
Fo
r the rear door lock di smounting and the out side opening m echanism, beforehand dis-
mount: the ash tray box by detaching from clips, the window regulator crank, the arm rest, the
inner opening mechanism (5), the door panel lower and upper ornament, the locking button (1),
the guiding case (2), the door panel.
Then dismount: - the rear door lock attachment screws (2) on the door caisson, and then detach an end of
the locking control rod (6)from the existing ball-j oint on the lock, and t he other e nd from the
direction change device; - the direction change device (4), by releasing the nut and the attachmen t washer assembly
on the door’s caisson; - the re ar door opening rod (3) on the lock (8 ) ;
- the attachment screws (9) of the outside opening mechanism (10) on the rear door
outside panel.
REMOUNTING
Perform in reverse order the dismounting operations, taking into account the following rec-
ommendations:
- for the direction change device mounting (4), the lock rod will be placed in the position
w here the lock is blocked;
- move the assembly so that free arm will be introduced on the control rod (5), and then
the control rod will be introduced through the caisson hole in the door panel guide;
mount the button (1) by self-threading on the rod.
10
9
1
2
3
4
5
8
7
6
REAR DOOR LOCK AND OUTSIDE
OPENING MECHANISM
LOCK
AND REAR DOOR LOCK CYLINDER
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Mechanisms and accesoires5
Climatisation6
Garnishing and tack room7
Electr ic equipment8
57 LOWER INTERNAL ACCESSORIESDashboard..................................................... 57-1
Dashboard upper part ................................... 57-3
Central console............................................. 56-4
Documents compartment.............................. 57-5
Ste ering whee l axle hal f-cases...................... 57-6
Inside rear view mirror.................................. 57-7
S un visors...................................................... 57-8
Turning handles............................................ 57-9
Handbrake case............................................. 57-10
59 SAFETY ELEMENTS Front safety belts........................................... 59-1
Re ar safety belts............................................ 59-2
61 HEATING Climat e control asse mbly.............................. 61-1
Housing manifold.......................................... 61-2
Heating radiator............................................. 61-3
C limat e control blower.................................. 61-4
Diagnosis....................................................... 61-5
62 AIR CONDITIONING Generalities.................................................. 62-1
AC unit operating diagram........................... 62-4
Evaporator.................................................... 62-5
Comp ressor................................................... 62-7
Condenser..................................................... 62-8
Pr essure controller........................................ 62-9
Dryer filter tank............................................ 62-10
Unit piping.................................................... 62-11
C limat e control unit...................................... 62-12
Diagnosis....................................................... 62-13
65 SEALING OPENING ELEMENTS Carriage body se aling................................... 65-1
66 SEALING WINDOWS AND SCREENS Glasses sealing............................................. 66-1
Insi de wipers ............................................... 66-2
Outside wipers.............................................. 66-3
71 INTERNAL BODY TRIM Carriage body coverings.............................. 71-1
Fr ont door threshold covering...................... 71-2
Upper front pillar covering........................... 71-3
Re ar door threshold covering....................... 71-4
Mi ddle pillar covering.................................. 71-5
Re ar passa ge covering.................................. 71-6
Re ar wheel passage covering........................ 71-7
Mi ddle pillar lower covering........................ 71-8
Re ar side panel covering............................... 71-9
R oof gasket .................................................... 71-10 Carpets
......................................................... 71-11
Cowl panel noise absorbent ......................... 71-12
72 SIDE OPENING ELEMENTS TRIM Front door panel........................................... 72-1
Re ar door panel............................................ 72-2
74 BACK SEAT TABLES AND PARCEL SHELVES Upper back panel replacement...................... 74-1
75 FRONT SEATS FRAMES AND RUNNERS Front seats.................................................... 75-1
Fr ont seat slides guides................................ 75-2
Fr ont seat armature...................................... 75-3
76 REAR SEATS FRAMES AND RUNNERS Rear bench................................................... 76-1
B ench seats .................................................. 76-2
77 FRONT SEAT TRIM Seats upholstery dismounting...................... 77-1
Back rest upholstery dismounting................ 77-2
78 REAR SEAT TRIM Seats upholstery dismounting...................... 78-1
Back rest upholstery dismounting................ 78-2
80 BATTERY - FRONT HEADLIGHTS Battery... ...................................................... 80-1
Head lamp asse mb ly..................................... 80-4
F og lamps.................................................... 80-5
Bulbs r eplacement....................................... 80-6
Headlamps adjustment................................. 80-7
81 REAR AND INTERIOR LIGHTING Bulbs r eplacement........................................ 81-1
Bulbs ............................................................ 81-2
Diagnostic.................................................... 81-3
Cockpit fuse box.......................................... 81-6
82A HORN - ENGINE IMMOBILISER Gene ralities.................................................. 82A-1
Key head repla ceme nt.................................. 82A-6
E.C.U. decoder repla ceme nt........................ 82A-7
Antistarting bushing replaceme nt................ 82A-8
RF remote control for blocking/unlocking
t he doors...................................................... 82A-9
Electric control unit injection repla cement... 82A-10
Pr ocedures.................................................... 82A-11
Diagnostic..................................................... 82A-17
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SEALING WINDOWS AND SCREENS
66
66 - 2
INSI
DE WIPERS
DISMOUNTING
Dismo unt :
- opening handle
- window regulator crank
- door opening mechanism
- door blocking button
- panel attachment screws
Detach the panel.
Remove the inside wiper.
REMOUNTING
Perform in the reverse order the dismounting operations.
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72
SIDE OPENINGS ELEMENTS TRIM
72-1
DISMOUNTING
Fr
ont door panel replacement i s performed without t he dismounting of the door, and the
operations that must be performed are the following: Dismount the window regulator crank (2) that is mounted by clips attachment on the window
regulator axle. Dismount the inner opening mechanism (3), by dismounting the screw (4) and detaching from
the inner opening mechanism, the front door opening control rod, this rod being fixed on the plate
with the other end. Dismount the locking handle (8).
Dismount the screws (5) and remove the panel by clips detaching from the caisson of t he door.
Dismount the guiding case (6) and the locking button. (7).
REMOUNTING
Pe rform in the reverse order the dismounting operations taking into account the following
recommendations: -for the mounting of the inner opening mechanism, the opening control rod will be placed
in the position where the assembled plate with electric control is unblocked.
-after mounting, check the operation of the inner opening mechanism and its alignment
with the front door panel.
NOTE
The window regulator crank must be placed in horizontal position with the button
oriented toward front, the window being closed.
FRONT DOOR PANEL
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72
SIDE OPENINGS ELEMENTS TRIM
72-2
DISMOUNTING
Rear door panel replacement is pe rformed without the dismounting of t he door, a nd the
following operations are to be performed :
Dismount the window regulator crank (2) that is mounted by clips attachment on the window
regulator axle. Dismount the inner opening mechanism (3), by dismounting the screw (4) and detaching from
the inner opening mechanism, the rear door opening control rod, which is fixed on the plate with
the other end.
Dismount the locking handle (5).
Dismount the screws (6 ) remove the panel by detaching it from the caisson of the door.
Dismount the guiding case (8) and the locking button (7).
REMOUNTING
Pe rform in the reverse order the dismounting operations taking into account the following
recommendations: -for the m ounting of t he outside opening mechanism, t he opening control rod will be
placed in the position where the assembled plate with electric control is unblocked. -after mounting, check the operation of the internal opening mechanism and its alignment
w ith the rear door panel.
NOTE
The window regulator crank must be placed in horizontal position with the button
oriented toward front, the window being closed.
REAR DOOR PANEL
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82A
HORN - ENGINE IMMOBILISER
82A - 1
This type of anti starting syste m is based on the key recognition, which has a special construction.
It may be separated in two elements which can be identified in the following way (pict.1): the key
he ad (pos.A.) made of plastic, which can be dismounted and the metal insertion (pos.B.), which is
fixed an d ensured by clipping in the key head.
In the key head, there is a coded independent electronic circuit, which is functioning without
battery. When setting the contact on, the anti starting bushing, placed around the starting contact,
is enquiring and catching the coded signal emitted by the key head, then sends it to the Electronic
Control Unit (E.C.U.) decoder. This one is attached on the front left pillar, under the lower casing
of the dashboard and has the function of receiving the code sent from the bushing. If the decoder
recognises the key code then it will send a coded signal to the injection computer, which compares
it with the previous memorised code and will authorise or not the start of the engine.
We mention that the system with radio frequency remote control (RF) of the doors blocking
/unlocking, has no influence to the anti starting system. In this case, the key head has a different
construction, having an activation button of the remote control and a red LED, which is lighted in
the moment of blocking/unlocking the doors, by pushing the key button. Inside the key head
there is the coded electronic circuit for the anti starting system and an imprinted electronic circuit,
s upplied by a battery, for t he RF remote control operation of blocking/unlocking the ve hicle
doors.
The anti starting system is activated after approximate 10 seconds from the breaking of the
contact and is visualised by the blinking of the anti starting indicator placed on the instrument
panel.
If the battery is low charged, the t ension drop on the starter, at starting,
may cause the activation of the anti starting system and the start of the engine is
impossible.
pict.1
GENERALITIES
AT T ENTION
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