wipers DACIA SUPERNOVA 2004 Repair Manual

Mechanisms and accesoires5
Climatisation6
Garnishing and tack room7
Electr ic equipment8
57 LOWER INTERNAL ACCESSORIESDashboard..................................................... 57-1
Dashboard upper part ................................... 57-3
Central console............................................. 56-4
Documents compartment.............................. 57-5
Ste ering whee l axle hal f-cases...................... 57-6
Inside rear view mirror.................................. 57-7
S un visors...................................................... 57-8
Turning handles............................................ 57-9
Handbrake case............................................. 57-10
59 SAFETY ELEMENTS Front safety belts........................................... 59-1
Re ar safety belts............................................ 59-2
61 HEATING Climat e control asse mbly.............................. 61-1
Housing manifold.......................................... 61-2
Heating radiator............................................. 61-3
C limat e control blower.................................. 61-4
Diagnosis....................................................... 61-5
62 AIR CONDITIONING Generalities.................................................. 62-1
AC unit operating diagram........................... 62-4
Evaporator.................................................... 62-5
Comp ressor................................................... 62-7
Condenser..................................................... 62-8
Pr essure controller........................................ 62-9
Dryer filter tank............................................ 62-10
Unit piping.................................................... 62-11
C limat e control unit...................................... 62-12
Diagnosis....................................................... 62-13
65 SEALING OPENING ELEMENTS Carriage body se aling................................... 65-1
66 SEALING WINDOWS AND SCREENS Glasses sealing............................................. 66-1
Insi de wipers ............................................... 66-2
Outside wipers.............................................. 66-3
71 INTERNAL BODY TRIM Carriage body coverings.............................. 71-1
Fr ont door threshold covering...................... 71-2
Upper front pillar covering........................... 71-3
Re ar door threshold covering....................... 71-4
Mi ddle pillar covering.................................. 71-5
Re ar passa ge covering.................................. 71-6
Re ar wheel passage covering........................ 71-7
Mi ddle pillar lower covering........................ 71-8
Re ar side panel covering............................... 71-9
R oof gasket .................................................... 71-10 Carpets
......................................................... 71-11
Cowl panel noise absorbent ......................... 71-12
72 SIDE OPENING ELEMENTS TRIM Front door panel........................................... 72-1
Re ar door panel............................................ 72-2
74 BACK SEAT TABLES AND PARCEL SHELVES Upper back panel replacement...................... 74-1
75 FRONT SEATS FRAMES AND RUNNERS Front seats.................................................... 75-1
Fr ont seat slides guides................................ 75-2
Fr ont seat armature...................................... 75-3
76 REAR SEATS FRAMES AND RUNNERS Rear bench................................................... 76-1
B ench seats .................................................. 76-2
77 FRONT SEAT TRIM Seats upholstery dismounting...................... 77-1
Back rest upholstery dismounting................ 77-2
78 REAR SEAT TRIM Seats upholstery dismounting...................... 78-1
Back rest upholstery dismounting................ 78-2
80 BATTERY - FRONT HEADLIGHTS Battery... ...................................................... 80-1
Head lamp asse mb ly..................................... 80-4
F og lamps.................................................... 80-5
Bulbs r eplacement....................................... 80-6
Headlamps adjustment................................. 80-7
81 REAR AND INTERIOR LIGHTING Bulbs r eplacement........................................ 81-1
Bulbs ............................................................ 81-2
Diagnostic.................................................... 81-3
Cockpit fuse box.......................................... 81-6
82A HORN - ENGINE IMMOBILISER Gene ralities.................................................. 82A-1
Key head repla ceme nt.................................. 82A-6
E.C.U. decoder repla ceme nt........................ 82A-7
Antistarting bushing replaceme nt................ 82A-8
RF remote control for blocking/unlocking
t he doors...................................................... 82A-9
Electric control unit injection repla cement... 82A-10
Pr ocedures.................................................... 82A-11
Diagnostic..................................................... 82A-17
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82B HORN - ENGINE IMMOBILISERGene ralities.................................................. 82B-41
Sy stem functionning..................................... 82B-42
The pin code................................................. 82B-43
The system’s memory.................................... 82B-44
Functional checking of the system................ 82B-45
Table 1.......................................................... 82B-47
Table 2...........................................................82B-49
Dismounting - remounting of the
antiintrusion UCE......................................... 82B-51
Si rene dismounting - remounting.................. 82B-52
Dismounting - remounting of the
hood conta ct ................................................. 82B-53
Vo l u m e sensor
dismounting - rem ounting............................. 82B-54
83 INSTRUMENT PANEL Instrument panel (until 01.06.2001).............. 83-1
Connectors (until 01.06.2001)....................... 83-2
Instrument panel (after 01.06.2001).............. 83-3
C onnectors (until 01.06.2001)....................... 83-4
Instrument panel replacement ........................ 83-5
Dismounting/remounting speedometer
cable (flexible shaft)...................................... 82-7
Diagnostic...................................................... 83-9
F uel leve l transmitter..................................... 83-10
84 CONTROLS - SIGNALLING Anti theft mechanism.................................... 84-1
Under wheel control module......................... 84-3
Fog lamps switch.......................................... 84-5
Rear windows defrosting switch
(impulsional type)........................................ 84-6
Hazard switch............................................... 84-7
Doors closing switch..................................... 84-8
AC starting buton.......................................... 84-9
85 WINDSCREEN WIPERS Windscreen wiper mechanism....................... 85-1
Diagnostic...................................................... 85-5
.
86 RADIO General.......................................................... 86-1
Connectors..................................................... 86-4
87 ELECTRICAL ASSISANCE EQUIPEMENT Windscreen washing....................................... 87-1
89A ELECTRICAL DIAGRAMS Generalites.................................................... 89A-1
Functional diagrams list................................ 89A-10
Electric components index............................ 89A-12
Couplings list. Mass index............................ 89A-14
Location of ele ctric coupling on the vehicle
Mass attachments on the vehicle................... 89A-15 Location of ele ctric coupling on
the vehic le................................................... 89A-16
Cockpit fuse box......................................... 89A-18
Fu
se box from engine compartment............ 89A-22
Wires functions index in connector s and
couplings...................................................... 89A-24
C onnectors and connections wires function.. 89A-27
Wires functions explanation......................... 89A-102
89B ELECTRICAL DIAGRAMS Functional diagrams list................................ 89B-1
Electric components index............................ 89B-3
Couplings list. Mass index............................ 89B-4
Location of ele ctric coupling on the vehicle
Mass attachments on the vehicle................... 89B-5
Location of ele ctric coupling on
the vehic le......................................................89B-6
Cockpit fuse box............................................89B-8
Fu se box from engine compartment..............89B-12
Wires functions index in connector s and
couplings....................................................... 89B-14
C onnectors and connections wires function...89B-17
Wires functions explanation.......................... 89B-90
89C ELECTRICAL DIAGRAMS Functional diagrams list................................ 89C-1
Electric components index............................ 89C-3
Couplings list. Mass index............................ 89C-4
Location of ele ctric coupling on the vehicle
Mass attachments on the vehicle................... 89C-5
Location of ele ctric coupling on
the vehic le......................................................89C-6
Cockpit fuse box............................................89C-8
Fu se box from engine compartment..............89C-12
Wires functions index in connector s and
couplings...................................................... 89C-14
C onnectors and connections wires function...89C-17
Wires functions explanation.......................... 89C-90
89D ELECTRICAL DIAGRAMS Generalites................................................... 89D-1
Functional diagrams list............................... 89D-6
Electric components index........................... 89D-8
Couplings list. Mass index........................... 89D-9
Location of ele ctric coupling on the vehicle
Mass attachments on the vehicle .................. 89D-10
Location of ele ctric coupling on
the vehic le.................................................... 89D-11
Cockpit fuse box........................................... 89D-13
Fu se box from engine compartment............. 89D-17
Wires functions index in connector s and
couplings...................................................... 89D-19
C onnectors and connections wires function.. 89D-22
Wires functions explanation.......................... 89D-91
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SEALING WINDOWS AND SCREENS
66
66 - 2
INSI
DE WIPERS
DISMOUNTING
Dismo unt :
- opening handle
- window regulator crank
- door opening mechanism
- door blocking button
- panel attachment screws
Detach the panel.
Remove the inside wiper.
REMOUNTING
Perform in the reverse order the dismounting operations.
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SEALING WINDOWS AND SCREENS
66
66 - 3
DISMOUNTING
Lower the window in the minimum position.
Di
sm ount the out side wi per (1), by
detaching it from the clips (2).
REMOUNTING
Per f o r m in the reverse order the
dismounting operations.
OUTSIDE WIPERS
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85
WINDSCR EEN WIPERS
85-1
DISMOUNTING-REMOUNTING OF TH E WINDSCREEN
WIPER MECHANISM
The windscreen wiper mechanism is mounted into the climate control box. This one, and his
components too, are in the next detailed drawing.
DISMOUNTING Disconnect the battery.
Release the protectors (A) from the axles.
Di smount the attachment nut ( B) of the
windscreen wiper mechanism’s arms and blades.
Dismount the attachment nut (C) of the axles from the windscreen’s lower frame; recuperate
the ruber gaskets and retaining washers.
Disconnect the wirring connectors from the windscreen wiper electric motor.
Dismount the mechanism’s attachment screw on the lower traverser windscreen.
Get off the mechanism.
REMOUNTING
Perform the dismounting operations in the reverse order.
NOTE:
When mounting the windscreen wiper mechanism’s arms the windscreen wiper
electric motor will be aligned in“stopped at fix point”.
WINDSCREEN WIPER MECHANISM
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85
WINDSCR EEN WIPERS
85-2

THE WINDSCREEN WIPER ELECTRIC MOTOR
The operation is to be performed after dismounting the mechanism off the vehicle.
DISMOUNTING
Dismount the attachment nut of the control connecting rod (B) from the electric motor axle.
Dismount the attachment screws of the electric motor on the mechanism support.
REMOUNTING
Perform the dismounting operations in the reverse order.
NOTE
When remounting the connecting rods A and B shall be al igned t he motor be ing
“stopped at fix point”.
REPARA TION OF THE WINDSCREEN WIPER ELECTRIC MOTOR
Windscreen wiper electric motor (detailed drawing).
WINDSCREEN WIPER MECHANISM
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85
WINDSCR EEN WIPERS
85-3
DISMOUNTING
Dismount
the electric motor off the mechanism support.
Reductor dismounting : - dismount the cap attachment screws ( B).
- loosen the adjustment screw of the rotor axial clearance.
Dismount : reductor cap and the gear.
Rotor dismounting : dismount the attachmen t screws (A) of the reductor casing on the electric
motor. Dismount : reductor casing, rotor real gear and the rotor.
REMOUNTING
Clean the parts.
Check the parts condition (pi nions, gears, and collector); replace the damaged or worn
parts.
Grease the parts with LiCaPb type II grease.
M ount : the rotor, rotor rear gear, reductor casing, pinion and the reductor cap.
Adjust t he rotor axial clearance; the screw ( C) must slightly push on the rotor axle end.
Mount the electric motor on the mechanism support.
R EPLACEMENT OF THE WIPER ELECTRIC MOTOR BRUSHES
The operation is to be performed after dismounting the mechanism off the vehicle.
WINDSCREEN WIPER MECHANISM
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85
WINDSCR EEN WIPERS
DISMOUNTING
Dismount the electric motor off the windscreen wiper mechanism.
Dismount : the reductor and the rotor.
Unstuck the brushes A, B and E.
Remove the brushed.
REMOUNTING
Check the collector condition and its grooves.
Introduce the new brushes and check their free sliding in the supports. Stick then the brushes.
M ount : the rotor and the reductor
Adjust t he rotor axial clearance, by means of the adjustment screw.
Mount the electric motor on the mechanism.
REPA R ATION OF THE WIPER ARM DRIVE AXLE
The operation is to be performed after dismounting the mechanism off the vehicle.
DISMOUNTING
Detach the connecting rods ( A) and (B) from axles.
Dismount the axles ( 1) off the mechanism support (2).
Depress the splinted bushing
Dismount the axle; recover the bushing and the rubber gasket.
REMOUNTING
Check the rubber gaskets condition.
Clean the parts, to be free of oxides.
Gr ease the parts with LiCaPb type II grease.
Remount : the rubber gasket on the axle, axle, rubber gasket, and the bushing.
Press the splinted bushing.
Mount the axles on the mechanism support.
Grease the joints with LiCaPb t ype II grease and couple the connecting rods ( A) and (B) on axles.
85-4
WINDSCREEN WIPER MECHANISM
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85
WINDSCR EEN WIPERS
85-5
THE WINDSCREEN WIPER IS WORKING
THE WASHER PUMP IS NOT WORKING
Place the pump plug (-) at the ground.
The pump is working. The ground wire
broken or not connected. The pump is not working.
Perform a direct supply of the pump.
The pump is not working;
replace the pump.The pump is working.
Check if the connector exit is supplied
when acting the lever.
The c
ont act e xit is not vol t age
supplied. Replace the connector. The contact end is voltage supplied; the
pump supp ly wi r e i s b ro k en or no t
connected.
THE WINDSCREEN WIPER IS NOT WORKING
THE PUMP IS WORKING
Connect the motor casing at the ground.
The motor is working .
Repair the ground. The motor is not working.
Check i f the supply wires of the motor are
voltage supplied at the contact exit.
+12V voltage existing
at the contact exit; motor
is not working. Check if the motor is suppliedThe wires are not supplied; replace the
connector.
The motor is supplied.
Replace the motor. The motor is not supplied;
motor
supplying wires broken or not connected.
DIAGNOSTIC
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85
WINDSCR EEN WIPERS
85-6
WINDSCREEN WIPER NOT WORKING AT HIGH SPEED; PUMP IS
WORKING
WINDSCREEN WIPER NOT WORKING AT LOW SPEED; IT DOES NOT STOP AT FIX POINT; PUMP IS WORKING
Check the green wire supplying from the
wiring connector connected to the electric motor.
The wire is not voltage supplied; replace the
contact or fix the electric wiring to the con-
nector. The wire is voltage supplied
Check the electric motor supplying.
The engine is voltage supplied; replace the
motor. The electric motor is not supplied;
the supply
wire is broken. Fix it.
Check the gray wire supplying from the
wiring connector connected to the electric motor.
The wire is not voltage supplied; replace
the connector or fix the electric wiring to
the connector. The wire is supplied.
Check the motor supplying.
The engine is voltage supplied; replace the
motor. The motor is not supplied;
the supply wire
is broken or is connected.
DIAGNOSTIC
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