battery DAEWOO LACETTI 2004 Service Repair Manual

1F – 186IENGINE CONTROLS
DAEWOO V–121 BL4
DTC P0271 – Injector 4 High Voltage
StepActionValue(s)YesNo
1Perform an Euro On–Board Diagnostic (EOBD)
System Check.
Is the system check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
2Does the engine start?–Go to Step 3Go to
”Engine Cranks
But Will Not
Run”
31. Install a scan tool and clear the Diagnostic
Trouble Codes (DTCs).
2. Idle the engine for one minuet.
Does DTC P0271 reset?–Go to Step 5Go to Step 4
41. Review the Freeze Frame data with the ignition
ON and the engine OFF and note the parame-
ters.
2. Operate the vehicle within the Freeze Frame
conditions as notes.
Does DTC P0271 reset?–Go to Step 5Go to
”Diagnostic
Aids”
51. Turn the ignition switch to LOCK.
2. Check for an open or short to battery voltage in
the wire between the injector 3 connector ter-
minal 4 and ECM connector terminal 89.
Is the problem found?–Go to Step 7Go to Step 6
61. Turn the ignition switch to LOCK.
2. Check for short to battery voltage in the wire
between the injector 4 connector terminal 1.
Is the problem found?–Go to Step 7Go to Step 8
71. Repair the wire or the connector terminal as
needed.
2. Clear any DTCs from ECM.
3. Perform the Diagnostic System Check.
Is the repair complete?–System OK–
81. Replace the injector valve.
2. Clear any DTCs from ECM.
3. Perform the Diagnostic System Check.
Does DTC P0271 reset?–Go to Step 9System OK
91. Turn the ignition switch to LOCK.
2. Replace the ECM.
3. Perform the Diagnostic System Check.
Is the repair complete?–Go to Step 10–
10Check if any additional DTCs are set.
Are any DTCs displaced that have not been diag-
nosed?–Go to
applicable DTC
tableSystem OK

1F – 188IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0300
MULTIPLE CYLINDER MISFIRE (CATALYST DAMAGE)
System Description
The Engine Control Module (ECM) monitors the crank-
shaft and camshaft positions to detect if the engine is mis-
firing. The ECM looks for a quick drop in crankshaft speed.
This test is executed in blocks of 200 engine revolution
tests. It may take between one to several tests to store a
Diagnostic Trouble Code (DTC), the Malfunction Indicator
Lamp (MIL). Severe misfire will flash the MIL, indicating
that catalyst damage is possible.
Conditions for Setting the DTC
S The engine speed is less than 4,500 rpm.
S The fuel tank level is greater than 20%.
S No anti–jerk correction.
S No rough road detection.
S No crankshaft oscillation detection.
S DTCs P0107, P0108, P0122, P0123, P0341,
P0342, P0336 and P0337 are not set.
Action Taken When the DTC SetsS The malfunction Indicator Lamp (MIL) will blinking.
S The ECM will record operating conditions at the
time the diagnostic fails. The information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for 10 sec-
onds.
Diagnostic Aids
An intermittent can also be the result of a defective reluctor
wheel. Remove the CKP sensor and inspect the reluctor
wheel through the sensor mount hole. Check for porosity
and the condition of wheel. If the DTC is intermittent refer
to ”Symptoms Diagnosis” in this section.
DTC P0300 – Multiple Cylinder Misfire(Catalyst Damage)
StepActionValue(s)YesNo
1Perform an Euro On–Board Diagnostic (EOBD)
System Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON, with the engine OFF.
3. Request Diagnostic Trouble Codes (DTCs).
Are DTCs P0261, P0262, P0264, P0265, P0267,
P0268, P0270, P0271 set?–Go to
Applicable DTC
tableGo to Step 3
3Perform a visual/physical inspection.
Make any repairs that are necessary.
Is the repair complete?–Go to Step 27Go to Step 4
4Start the engine and allow it to idle.
Are any Misfire Current counters incrementing?–Go to Step 5Go to Step 6
5Are all counters equal (within a percentage of each
other)?–Go to Step 7Go to Step 11
61. Turn the ignition ON, with the engine OFF.
2. Review the Freeze Frame data, and note the
parameters.
3. Operate the vehicle within the Freeze Frame
conditions and conditions for setting this DTC
as noted.
Are any Misfire Current counters incrementing?–Go to Step 5Go to
”Diagnostic
Aids”

1F – 192IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0300
MULTIPLE CYLINDER MISFIRE (INCREASE EMISSION)
System Description
The Engine Control Module (ECM) monitors the crank-
shaft and camshaft positions to detect if the engine is mis-
firing. The ECM looks for a quick drop in crankshaft speed.
This test is executed in blocks of 1,000 engine revolution
tests. It may take between one to several tests to store a
Diagnostic Trouble Code (DTC) and illuminate the Mal-
function Indicator Lamp (MIL).
Conditions for Setting the DTC
S The engine speed is less than 4,500 rpm.
S The fuel tank level is greater than 20%.
S No anti–jerk correction.
S No rough road detection.
S No crankshaft oscillation detection.
S DTCs P0107, P0108, P0122, P0123, P0341,
P0342, P0336 and P0337 are not set.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive trip with a fail.S The ECM will record operating conditions at the
time the diagnostic fails. The information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for 10 sec-
onds.
Diagnostic Aids
An intermittent can also be the result of a defective reluctor
wheel. Remove the CKP sensor and inspect the reluctor
wheel through the sensor mount hole. Check for porosity
and the condition of wheel. If the DTC is intermittent refer
to ”Symptoms Diagnosis” in this section.
DTC P0300 – Multiple Cylinder Misfire(Increase Emission)
StepActionValue(s)YesNo
1Perform an Euro On–Board Diagnostic (EOBD)
System Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON, with the engine OFF.
3. Request Diagnostic Trouble Codes (DTCs).
Are DTCs P0261, P0262, P0264, P0265, P0267,
P0268, P0270, P0271 set?–Go to
Applicable DTC
tableGo to Step 3
3Perform a visual/physical inspection.
Make any repairs that are necessary.
Is the repair complete?–Go to Step 27Go to Step 4
4Start the engine and allow it to idle.
Are any Misfire Current counters incrementing?–Go to Step 5Go to Step 6
5Are all counters equal (within a percentage of each
other)?–Go to Step 7Go to Step 11
61. Turn the ignition ON, with the engine OFF.
2. Review the Freeze Frame data, and note the
parameters.
3. Operate the vehicle within the Freeze Frame
conditions and conditions for setting this DTC
as noted.
Are any Misfire Current counters incrementing?–Go to Step 5Go to
”Diagnostic
Aids”

ENGINE CONTROLS 1F – 195
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0327
KNOCK SENSOR CIRCUIT FAULT (1.4L DOHC)
Circuit Description
The knock sensor (KS) system is used to detect engine
detonation, allowing the engine control module (ECM) to
retard ignition control spark timing based on the KS signal
being received. The KS produces an AC signal so that un-
der a no knock condition the signal on the KS circuit mea-
sures about 0.007V AC. The KS signal’s amplitude and
frequency depend upon the amount of knock being experi-
enced. The ECM contains a non–replaceable knock filter
module called a signal–to–noise enhancement filter
(SNEF) module. This filter module in the ECM determines
whether knock is occurring by comparing the signal level
on the KS circuit with the voltage level on the noise chan-
nel. The noise channel allows the ECM to reject any false
knock signal by knowing the amount of normal engine me-
chanical noise present. Normal engine noise varies de-
pending on engine speed and load. When the ECM deter-
mines that an abnormally low noise channel voltage level
is being experienced, a DTC P0327 will set.
Conditions for Setting the DTC
S The knock sensor SPI bus in failure during 8 sec-
onds.
Or
S The knock sensor voltage is less than 0.3V.
S The engine coolant temperature is greater than
60°C (145°F).
S The engine speed is greater than 1,500 rpm.
S The mass air flow is higer than 180mg/tdc.
Or
S When difference between a original signal valve
and filtering valve is less than 5%.S The engine coolant temperature is greater than
60°C (145°F).
S The mass air flow is greater than 180mg/tdc.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will store wnditions which were present
when the DTC was set as Failure Records data
only.
S This information will not be stored in the Freeze
Frame data.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Check and correct any abnormal engine noise before us-
ing the diagnostic table.
Any circuitry that is suspected as causing engine noise
complaint should be thoroughly checked for the following
conditions :
S Backed–out terminals
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminal–to–wire connection
S Physical damage to the wiring harness

1F – 198IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0327
KNOCK SENSOR CIRCUIT FAULT (1.6L DOHC)
Circuit Description
The knock sensor (KS) system is used to detect engine
detonation, allowing the transaxle control module
(TCM)/engine control module (ECM) to retard ignition con-
trol spark timing based on the KS signal being received.
The KS produces an AC signal so that under a no knock
condition the signal on the KS circuit measures about
0.007V AC. The KS signal’s amplitude and frequency de-
pend upon the amount of knock being experienced. The
ECM contains a non–replaceable knock filter module
called a signal–to–noise enhancement filter (SNEF) mod-
ule. This filter module in the ECM determines whether
knock is occurring by comparing the signal level on the KS
circuit with the voltage level on the noise channel. The
noise channel allows the ECM to reject any false knock
signal by knowing the amount of normal engine mechani-
cal noise present. Normal engine noise varies depending
on engine speed and load. When the ECM determines that
an abnormally low noise channel voltage level is being ex-
perienced, a DTC P0327 will set.
Conditions for Setting the DTC
S The knock sensor SPI bus in failure during 10 sec-
onds.
Or
S The knock sensor voltage is less than 0.3V.
S The engine coolant temperature is greater than
60°C(145°F).
S The engine speed is greater than 1,500rpm.
S The mass air flow is higer than 180mg/tdc.
Or
S When difference between a original signal valve
and filtering valve is less than 5%.S The engine coolant temperature is greater than
60°C(145°F).
S The mass air flow is greater than 170mg/tdc.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive trip with a fail.
S The ECM will record operating conditions at the
time the diagnostic fail. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Check and correct any abnormal engine noise before us-
ing the diagnostic table.
Any circuitry that is suspected as causing engine noise
complaint should be thoroughly checked for the following
conditions :
S Backed–out terminals
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminal–to–wire connection
S Physical damage to the wiring harness

ENGINE CONTROLS 1F – 201
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0335
MAGNETIC CRANKSHAFT POSITION SENSOR
ELECTRICAL ERROR
Circuit Description
The 58X reference signal is produced by the crankshaft
position (CKP) sensor. During one crankshaft revolution,
58 crankshaft pulses will be produced. The transaxle con-
trol module(TCM)/engine control module(ECM) uses the
58X reference signal to calculate engine rpm and CKP.
The ECM constantly monitors the number of pulses on the
58X reference circuit and compares them to the number
of camshaft position (CKP) signal pulses being received.
If the ECM receive and incorrect number of pulses on the
58X reference circuit, DTC P0335 will set.
Conditions for Setting the DTC
S The magnetic crankshaft position sensor is greater
than 0.2V.
Or
S The minimum value of magnetic crankshaft position
sensor is less than 1.5V.
Or
S The maximum value of magnetic crankshaft posi-
tion sensor is higher than 2.2V.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive trip with a fail.
S The ECM will record operating conditions at the
time the diagnostic fail. This information will be
stored in the Freeze Frame and Failure Records
buffers.S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
An intermittent may be caused by a poor connection,
rubbed–through wire insulation or a wire broken inside the
insulation. Check for :
Poor connection – inspect the ECM harness and connec-
tors for improper mating, broken locks, improperly formed
or damaged terminals, and poor terminal–to–wire connec-
tion.
Damaged harness – inspect the wiring harness for dam-
age. If the harness appears to be OK, disconnect the
ECM, turn the ignition ON and observe a voltmeter con-
nected to the 58X reference circuit at the ECM harness
connector while moving the connectors and the wiring har-
ness related to the ECM. A change in voltage will indicate
the location of the fault.
Review the failure records vehicle mileage since the diag-
nostic test failed may help determine how often the condi-
tion that caused the DTC to be set occurs. This may assist
in diagnosing the condition.

1F – 204IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0336
58X CRANKSHAFT POSITION SENSOR NO PLAUSIBLE
SIGNAL
Circuit Description
The 58X reference signal is produced by the crankshaft
position (CKP) sensor. During one crankshaft revolution,
58 crankshaft pulses will be produced. The transaxle con-
trol module(TCM)/engine control module(ECM) uses the
58X reference signal to calculate engine rpm and CKP.
The ECM constantly monitors the number of pulses on the
58X reference circuit and compares them to the number
of camshaft position (CKP) signal pulses being received.
If the ECM receive and incorrect number of pulses on the
58X reference circuit, DTC P0336 will set.
Conditions for Setting the DTC
S This DTC can be stored in ”key–on” status.
S Detected number of teeth is differs by 3 or higher.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive trip with a fail.
S The ECM will record operating conditions at the
time the diagnostic fail. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTCS The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
An intermittent may be caused by a poor connection,
rubbed–through wire insulation or a wire broken inside the
insulation. Check for :
Poor connection – inspect the ECM harness and connec-
tors for improper mating, broken locks, improperly formed
or damaged terminals, and poor terminal–to–wire connec-
tion.
Damaged harness – inspect the wiring harness for dam-
age. If the harness appears to be OK, disconnect the
ECM, turn the ignition ON and observe a voltmeter con-
nected to the 58X reference circuit at the ECM harness
connector while moving the connectors and the wiring har-
ness related to the ECM. A change in voltage will indicate
the location of the fault.
Review the failure records vehicle mileage since the diag-
nostic test failed may help determine how often the condi-
tion that caused the DTC to be set occurs. This may assist
in diagnosing the condition.

ENGINE CONTROLS 1F – 207
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0337
58X CRANKSHAFT POSITION SENSOR NO SIGNAL
Circuit Description
The 58X reference signal is produced by the crankshaft
position (CKP) sensor. During one crankshaft revolution,
58 crankshaft pulses will be produced. The transaxle con-
trol module(TCM)/engine control module(ECM) uses the
58X reference signal to calculate engine rpm and CKP.
The ECM constantly monitors the number of pulses on the
58X reference circuit and compares them to the number
of camshaft position (CKP) signal pulses being received.
If the ECM receive and incorrect number of pulses on the
58X reference circuit, DTC P0336 will set.
Conditions for Setting the DTC
S This DTC can be stored in ”key–on” status.
S No crankshaft teeth detected.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive trip with a fail.
S The ECM will record operating conditions at the
time the diagnostic fail. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTCS The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
An intermittent may be caused by a poor connection,
rubbed–through wire insulation or a wire broken inside the
insulation. Check for :
Poor connection – inspect the ECM harness and connec-
tors for improper mating, broken locks, improperly formed
or damaged terminals, and poor terminal–to–wire connec-
tion.
Damaged harness – inspect the wiring harness for dam-
age. If the harness appears to be OK, disconnect the
ECM, turn the ignition ON and observe a voltmeter con-
nected to the 58X reference circuit at the ECM harness
connector while moving the connectors and the wiring har-
ness related to the ECM. A change in voltage will indicate
the location of the fault.
Review the failure records vehicle mileage since the diag-
nostic test failed may help determine how often the condi-
tion that caused the DTC to be set occurs. This may assist
in diagnosing the condition.

1F – 210IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0341
CAMSHAFT POSITION SENSOR RATIONALITY
Circuit Description
The Camshaft Position Sensor is used to detect Camshaft
position and to have correlation with Crankshaft position
so that the ECM can determine which cylinder is ready to
be fueled by the injector. The polarity of camshaft sensor
signal must be changed only once per crankshaft position.
Conditions for Setting the DTC
S No traction of CMP signal between teeth 25 and 33
but change in polarity.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive trip with a fail.
S The ECM will record operating conditions at the
time the diagnostic fail. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTCS The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Check and correct any abnormal engine noise before us-
ing the diagnostic table.
Any circuitry that is suspected as causing engine noise
complaint should be thoroughly checked for the following
conditions :
S Backed–out terminals
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminal–to–wire connection
S Physical damage to the wiring harness

ENGINE CONTROLS 1F – 211
DAEWOO V–121 BL4
DTC P0341 – Camshaft Position Sensor Rationality
StepActionValue(s)YesNo
1Perform an Euro On–Board Diagnostic (EOBD)
System Check.
Is the system check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Turn the ignition switch to LOCK.
2. Disconnect the CMP sensor connector.
3. Check for a faulty connector or terminals.
Is the problem found?–Go to Step 4Go to Step 3
31. Turn the Turn the ignition switch to ON.
2. Disconnect the ECM connector.
3. Inspect the ECM pins and connector for bent or
damaged terminals.
4. Check the wire between the CMP sensor termi-
nal 2 and ECM connector 17 for an open or
short to ground or short to battery voltage while
related connectors and wiring harness.
5. Check the wires between the CMP sensor ter-
minal 3 and ECM connector 22 for an open
while moving related connectors and wiring
harness.
Is the problem found?–Go to Step 4Go to Step 5
41. Turn the ignition switch to LOCK.
2. Repair or replace the wire or the connector.
3. Clear any DTCs from the ECM.
4. Run the engine.
5. Perform the diagnostic system check.
Is the repair complete?–System OK–
51. Turn the ignition switch to LOCK.
2. Replace the CMP sensor.
3. Clear any DTCs from the ECM.
4. Run the engine.
5. Perform the diagnostic system check.
Does DTC P0341 reset?–System OKGo to Step 6
61. Replace the ECM.
2. Run the engine.
3. Perform the Diagnostic system check.
Is the replacement complete?–Go to Step 7–
71. Using the scan tool, clear the DTCs.
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic run
and passed?–Go to Step 8–
8Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK