DAEWOO LACETTI 2004 Service Repair Manual

7D – 26IAUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
16Repair the problem in the wiring between the ATC
controller and the AMD motor.
Is the repair complete?–System OK–
17Recheck the AMD motor.
Is there a problem in the AMD motor?–Go to Step 18Go to Step 19
18Replace the AMD motor.
Is the repair complete?–System OK–
19Replace the controller.
Is the repair complete?–System OK–
20Observe the operation of the air mix door when the
temperature setting is changed.
Does the door move normally?–Go to Step 22Go to Step 21
21Repair or replace the air mix door.
Is the repair complete?–System OK–
22Observe the operation of the AMD motor when the
temperature setting is changed.
Does the motor operate normally?–Go to Step 24Go to Step 23
23Replace the AMD motor.
Is the repair complete?–System OK–
24Reconnect everything and test the system.
Does code 4 reset?–Go to Step 25System OK
25Replace the controller.
Is the repair complete?–System OK–

AUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM 7D – 27
DAEWOO V–121 BL4
CODE 5 – SUN SENSOR ERROR
This code will set if the output of the sun sensor indicates a probable short circuit or an open in the sensor or the associated
wiring harness, or a malfunction of the ATC controller.
Code 5 – Sun Sensor Error
StepActionValue(s)YesNo
11. Lift the sun sensor from the top of the dash-
board.
2. Secure the ATC harness below the sun sensor
connector so it cannot fall through the opening
in the top of the dashboard.
3. Disconnect the sun sensor connector from the
ATC harness.
4. Examine the wiring from the sensor to the con-
nector, and examine the connector for any
signs of damage.
5. Measure the resistance between the sun sen-
sor connector terminals.
Is there any sign of damage in the wiring or connec-
tor or does the resistance equal the value specified?
0 WGo to Step 2Go to Step 3
2Repair the damaged wiring or the connector, or re-
place the sun sensor as required.
Is the repair complete?–System OK–
31. Turn the ignition to ON.
2. Measure the voltage between the two sun sen-
sor connector terminals on the ATC harness.
Is the voltage equal to the specified value?< 4 vGo to Step 7Go to Step 4
4Check the terminals on the sun sensor connector.
Is any problem found with the connector?–Go to Step 5Go to Step 6
5Repair the connector terminals or replace the sun
sensor or ATC controller as required.
Is the repair complete?–System OK–

7D – 28IAUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
61. Reconnect the sun sensor to the ATC harness.
2. Turn the ignition switch to ON.
3. Observe the temperature display area.
Does this display indicate the continuing presence of
a code 5 condition?–Go to Step 9System OK
71. Pull the ATC controller from the instrument
panel, leaving the wiring harness connected.
2. Measure the voltage between terminals A13
and B10 by backprobing the connectors.
Is the voltage equal to the value specified?< 4 vGo to Step 9Go to Step 8
81. Trace the wiring from controller terminals A13
and B10 to the sun sensor connector terminals
on the ATC harness connectors.
2. Repair any open or high resistance found in the
wiring or connector terminals.
Is the repair complete?–System OK–
9Replace the ATC controller.
Is the repair complete?–System OK–

AUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM 7D – 29
DAEWOO V–121 BL4
CODE 6 – POWER TRANSISTOR ERROR
StepActionValue(s)YesNo
11. Disconnect the ATC controller connectors A
and B.
2. Disconnect the connectors from the power
transistor.
3. Measure the resistance circuit GRY/BLK from
terminal 4 of the power transistor to terminal
B1 of the ATC controller.
Does the resistance equal the specified value?
0 WGo to Step 2Go to Step 6
2Measure the resistance in the circuit from terminal
1 of the power transistor to terminal B12 of the ATC
controller.
Does the resistance equal the specified value?
0 ΩGo to Step 3Go to Step 6
31. Reconnect the wiring harness to the ATC con-
troller and to the power transistor.
2. Turn the ignition switch to ON.
3. Measure the voltage from ground to terminal
B12 of the ATC controller.
4. Cycle the fan speed controller manually from
the lowest (speed 1) to the highest speed (8).
Do the voltages measured match approximately the
specified values within ±0.5 v?1: 4.0 v
2: 5.0 v
3: 6.0 v
4: 7.0 v
5: 8.0 v
6: 9.0 v
7: 10.0 v
8: Max Hi:Go to Step 4Go to Step 5
4Replace the ATC controller.
Is the repair complete?–System OK–

7D – 30IAUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
5Measure the resistance in circuit (Violet) between
terminal 6 of the power transistor and the blower mo-
tor terminal 2.
Does the resistance equal the specified value?
0 ΩGo to Step 7Go to Step 6
6Repair or replace the wiring harness for the circuit
(Violet).
Is the repair complete?–System OK–
7Check the wiring harness of the motor and power
supply.
S Check the blower relay.
S Check fuse EF3.
Is there any problem in the wiring, the relay, or the
fuse?–Go to Step 9Go to Step 8
8Replace the power transistor.
Is the repair complete?–System OK–
9Repair or replace the wiring harness, the relay, or the
fuse as required.
Is the repair complete?–System OK–

AUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM 7D – 31
DAEWOO V–121 BL4
CODE 7 – MAX–HI RELAY ERROR
StepActionValue(s)YesNo
11. Turn the ignition switch ON.
2. Set the blower speed manually for maximum
speed.
3. Measure voltage between the ATC controller
terminal A10 and ground.
Is the voltage approximately equal to the specified
value?
0 ΩGo to Step 3Go to Step 2
2Replace the ATC controller.
Is the repair complete?–System OK–
31. Check the wiring harness associated with the
MAX–HI relay for defects or high terminal re-
sistance.
2. Repair any defects found.
Is the repair complete?–System OKGo to Step 4
4Replace the MAX–HI relay.
Is the repair complete?–System OK–

7D – 32IAUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM
DAEWOO V–121 BL4
MAINTENANCE AND REPAIR
ON–VEHICLE SERVICE
GENERAL A/C SYSTEM SERVICE PROCEDURES
GENERAL SERVICE PROCEDURES
Refer to Section 7B, Manual Control Heating, Ventilation,
and Air Conditioning System, for details of the following
procedures:
S Discharging, Adding Oil, Evacuating, and Charging
Procedures for A/C System.
S Handling of Refrigerant Lines and Fittings.
S Handling Refrigerant.
S Maintaining Chemical Stability in the Refrigeration
System.
S O–Ring Replacement.

IAUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM 7D – 33
DAEWOO V–121 BL4
SERVICEABLE COMPONENTS
COMMON HVAC COMPONENTS
Those components used in non–automatic systems are
covered in other sections of this manual.
Refer to Section 7A, Heating and Ventilation System for
the following procedures:
S Blower Motor.
S Heater Hoses.
S Blower Resistor.
S High–Blower Relay.
S Heater/Air Distributor Case Assembly (A/C Mod-
ule).
S Heater Core.
Refer to Section 7B, Manual Control Heating, Ventilation,
and Air Conditioning System, for the following proce-
dures:
S A/C Pressure Transducer.
S A/C Compressor Relay.
S Air Filter.
S A/C Expansion Valve.
S A/C High–Pressure Pipe Line.
S Evaporator Core.
S A/C Suction Hose Assembly.
S A/C Discharge Hose–Compressor to Condenser.
S Compressor.
S Condenser.
S Receiver–Dryer.
AUTOMATIC TEMPERATURE
CONTROL ASSEMBLY
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the center molding assembly. Refer to
Section 9E, Instrumentation/Driver Information.
3. Pull out the unit to gain access to the rear.
4. Disconnect the electrical connectors.
5. Remove the center molding assembly from the in-
strument panel.

7D – 34IAUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM
DAEWOO V–121 BL4
6. Remove the control assembly retaining screws.
7. Remove the automatic temperature control assem-
bly.
Installation Procedure
1. Position the automatic temperature control assem-
bly on the center molding and install the retaining
screws.
Tighten
Tighten the control assembly retaining screws to 2
NSm (18 lb–in).
2. Connect the electrical connectors.
3. Install the center molding assembly. Refer toSec-
tion 9E, Instrumentation/Driver Information.
4. Connect the negative battery cable.
INLET AIR DOOR MOTOR
(Left–Hand Drive Shown, Right–Hand Drive
Similar)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the glove box. Refer to Section 9E, Instru-
mentation/Driver Information.
3. Remove the actuating rod by snapping the rod out
of the lever with needle–nose pliers.
4. Disconnect the electrical connector.
5. Remove a screw and the bracket mounting high–
blower relay.
6. Remove the motor retaining screws.
7. Remove the motor.
Installation Procedure
1. Install the motor with the retaining screws.
2. Install the actuating rod.
3. Connect the electrical connector.
4. Install the bracket mounting high–blower relay with
a screw.
5. Remove the glove box. Refer to Section 9E, Instru-
mentation/Driver Information.
6. Connect the negative battery cable.

IAUTOMATIC TEMPERATURE CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM 7D – 35
DAEWOO V–121 BL4
MODE DOOR MOTOR
(Left–Hand Drive Shown, Right–Hand Drive
Similar)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the instrument panel under cover. Refer
toSection 9G, Interior Trim.
3. Disconnect the electrical connector.
4. Remove the motor actuating rod by snapping out it
out of the lever with needle–nose pliers.
5. Remove the motor retaining screws.
6. Remove the mode door motor.
Installation Procedure
1. Install the mode door motor with the retaining
screws.
2. Install the actuating rod.
3. Connect the electrical connector.
4. Install the instrument panel under cover.Section
9G, Interior Trim.
5. Connect the negative battery cable.
AIR MIX DOOR MOTOR
Removal Procedure
Important : Operate the automatic temperature control
system and rotate the temperature control knob until the
temperature reaches to the maximum.
1. Disconnect the negative battery cable.
2. Remove the glove box lower panel cover. Refer to
Section 9E, Instrumentation/Driver Information.
3. Disconnect the electrical connector.
4. Remove the actuating rod by snapping it out of the
lever with needle–nose pliers.
5. Remove the motor retaining screws.
6. Remove the temperature door motor.
Installation Procedure
1. Install the temperature door motor with the retaining
screws.
2. Install the actuating rod onto the lever.
3. Connect the electrical connector.
4. Install the glove box. Refer to Section 9E, Instru-
mentation/Driver Information.
5. Connect the negative battery cable.