display DAEWOO LACETTI 2004 Service Repair Manual

ENGINE CONTROLS 1F – 533
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P1115
ENGINE COOLANT TEMPERATURE INTERMITTENT HIGH
VOLTAGE
Circuit Description
The Engine Coolant Temperature sensor (ECT) is a
thermistor mounted in the engine coolant stream. The En-
gine control Module (ECM) applies 5 volt reference volt-
age through a pull–up resistor to the ECT signal circuit.
When the engine coolant is cold, the sensor resistance is
high, and the ECM will monitor a high signal voltage. As
the engine coolant warms, the sensor resistance is less,
and the ECT signal voltage measured at the ECM drops.
With a fully warmed engine, the ECT signal voltage should
measure about 1.5 to 2.0 volts. If the ECM detects an ECT
signal that is intermittently above the range of the ECT
sensor, Diagnostic Trouble Code (DTC) P1115 will set.
Conditions for Setting the DTC
S ECT is less than –38°C (–36°F).
S Engine has been running for over 90 seconds.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will store conditions which were present
when the DTC set as Failure Records data only.
This information will not be stored as Freeze Frame
data.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.Diagnostic Aids
Check for the following conditions:
S Poor connection at the ECM. Inspect harness con-
nectors for backed–out terminals, improper mating,
broken locks, improperly formed or damaged termi-
nals, and poor terminal–to–wire connection.
S Damaged harness. Inspect the wiring harness for
damage. If the harness appears to be OK, observe
the ECT display on the scan tool while moving con-
nectors and wiring harnesses related to the ECT
sensor. A change in the ECT display will indicate
the location of the fault.
S Reviewing the Fail Records vehicle mileage since
the diagnostic test last failed may help determine
how often the condition that caused the DTC to be
set occurs. This may assist in diagnosing the condi-
tion.
S Use the Temperature vs. Resistance Values table
to evaluate the possibility of a skewed sensor. Re-
fer to ”Temperature vs. Resistance” in this section.
Test Description
Number(s) below refer to the step number(s) on the Diag-
nostic Table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.

1F – 534IENGINE CONTROLS
DAEWOO V–121 BL4
DTC P1115 – Engine Coolant Temperature Intermittent High
Voltage
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON.
3. Request engine Diagnostic Trouble Code
(DTC).
Is Diagnostic Trouble Code (DTC) P0118 set?–Go to
applicable DTC
tableGo to Step 3
3Is DTC P1111 also set?–Go to Step 7Go to Step 4
4Check for a poor sensor ground circuit terminal 2 at
the Engine Coolant Temperature (ECT) sensor and
repair as needed.
Is the repair complete?–Go to Step 9Go to Step 5
5Check for a poor sensor signal circuit between termi-
nal 1 of the ECT sensor and terminal M28 of the En-
gine Control Module (ECM) for an intermittent open
and repair as needed.
Is the repair complete?–Go to Step 9Go to Step 6
6Check for sensor signal circuit between terminal 1 of
the ECT sensor and terminal M28 of the ECM for an
intermittent short to voltage and repair as needed.
Is the repair complete?–Go to Step 9Go to Step 7
7Check for poor sensor ground circuit terminal M64
at the ECM and repair as needed.
Is the repair complete?–Go to Step 9Go to Step 8
8Check for an intermittent open or a faulty splice in the
sensor ground circuit and repair as needed.
Is the repair complete?–Go to Step 9Go to
”Diagnostic
Aids”
91. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 10Go to Step 2
10Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK

ENGINE CONTROLS 1F – 535
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P1121
THROTTLE POSITION SENSOR INTERMITTENT HIGH
VOLTAGE
Circuit Description
The Throttle Position (TP) sensor circuit provides a volt-
age signal that changes relative to throttle blade angle.
The TP sensor sends a voltage signal back to the Engine
Control Module (ECM) relative to the throttle plate open-
ing. The voltage signal will vary from approximately 0.33
volts at closed throttle, to over 4.3 volts at Wide Open
Throttle (WOT).
The TP signal is used by the ECM for fuel control and for
most of the ECM controlled outputs. The TP signal is one
of the most important inputs used by the ECM for fuel con-
trol and most of the ECM controlled outputs. If the ECM
detects a TP signal that is intermittently above the range
of the TP sensor, Diagnostic Trouble Code (DTC) P1121
will be set.
Conditions for Setting the DTC
S TP sensor voltage indicates a throttle voltage inter-
mittently greater than 4.9 volts.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will store conditions which were present
when the DTC set as Failure Records data only.
This information will not be stored as Freeze Frame
data.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S A history will clear after 40 consecutive warm–up
cycles in which the diagnostic runs without a fault.S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Check for the following conditions:
S Poor connection at the ECM. Inspect harness con-
nectors for backed–out terminals, improper mating,
broken locks, improperly formed or damaged termi-
nals, and poor terminal–to–wire connection.
S Damaged harness. Inspect the wiring harness for
damage. If the harness appears OK, observe the
throttle position display on the scan tool while mov-
ing connectors and wiring harnesses related to the
TP sensor. A change in the display will indicate the
location of the fault.
If DTC P1121 cannot be duplicated, reviewing the Fail Re-
cords vehicle mileage since the diagnostic test last failed
may help determine how often the condition that caused
the DTC to be set occurs. This may assist in diagnosing
the condition.
Test Description
Number(s) below refer to the step number(s) on the Diag-
nostic Table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.

1F – 536IENGINE CONTROLS
DAEWOO V–121 BL4
DTC P1121 – Throttle Position Sensor Intermittent High Voltage
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON.
Is Diagnostic Trouble Code (DTC) P0123 also set?–Go to
applicable DTC
tableGo to Step 3
3Check for poor sensor ground circuit terminal 1 con-
nection at the Throttle Position (TP) sensor.
Is a problem found?–Go to Step 7Go to Step 4
4Check the TP signal circuit between TP sensor con-
nector and the Engine Control Module (ECM) for an
intermittent short to voltage.
Is a problem found?–Go to Step 8Go to Step 5
5Check for a poor sensor ground terminal M64 at the
ECM.
Is a problem found?–Go to Step 7Go to Step 6
6Check for an intermittent open or faulty spice in the
sensor ground circuit.
Is a problem found?–Go to Step 8Go to
”Diagnostic
Aids”
7Repair or replace the faulty harness connector ter-
minal for sensor ground circuit.
Is the repair complete?–Go to Step 9
8Repair the intermittent open/short circuit in wiring
harness as needed.
Is the repair complete?–Go to Step 9
91. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 10Go to Step 2
10Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK

ENGINE CONTROLS 1F – 537
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P1122
THROTTLE POSITION SENSOR INTERMITTENT LOW
VOLTAGE
Circuit Description
The Throttle Position (TP) sensor circuit provides a volt-
age signal that changes relative to throttle blade angle.
The TP sensor sends a voltage signal back to the Engine
Control Module (ECM) relative to the throttle plate open-
ing. The voltage signal will vary from approximately 0.33
volts at closed throttle, to over 4.3 volts at Wide Open
Throttle (WOT).
The TP signal is used by the ECM for fuel control and for
most of the ECM controlled outputs. The TP signal is one
of the most important inputs used by the ECM for fuel con-
trol and most of the ECM controlled outputs. If the ECM
detects a TP signal that is intermittently above the range
of the TP sensor, Diagnostic Trouble Code (DTC) P1122
will be set.
Conditions for Setting the DTC
S TP sensor voltage indicates a throttle voltage inter-
mittently less than 0.14 volts.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will store conditions which were present
when the DTC set as Failure Records data only.
This information will not be stored as Freeze Frame
data.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S A history will clear after 40 consecutive warm–up
cycles in which the diagnostic runs without a fault.S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Check for the following conditions:
S Poor connection at the ECM. Inspect harness con-
nectors for backed–out terminals, improper mating,
broken locks, improperly formed or damaged termi-
nals, and poor terminal–to–wire connection.
S Damaged harness. Inspect the wiring harness for
damage. If the harness appears OK, observe the
throttle position display on the scan tool while mov-
ing connectors and wiring harnesses related to the
TP sensor. A change in the display will indicate the
location of the fault.
If DTC P1122 cannot be duplicated, reviewing the Fail Re-
cords vehicle mileage since the diagnostic test last failed
may help determine how often the condition that caused
the DTC to be set occurs. This may assist in diagnosing
the condition.
Test Description
Number(s) below refer to the step number(s) on the Diag-
nostic Table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.

1F – 538IENGINE CONTROLS
DAEWOO V–121 BL4
DTC P1122 – Throttle Position Sensor Intermittent Low Voltage
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON.
Is Diagnostic Trouble Code (DTC) P0123 also set?–Go to
applicable DTC
tableGo to Step 3
3Check for poor 5 volt reference circuit terminal 2 con-
nection at the Throttle Position (TP) sensor.
Is a problem found?–Step 7Step 4
4Check the TP signal circuit between TP sensor con-
nector and the Engine Control Module (ECM) for an
intermittent open or short to ground.
Is a problem found?–Go to Step 8Go to Step 5
5Check for a poor 5 volt reference circuit terminal M32
at the ECM.
Is a problem found?–Go to Step 7Go toStep 6
6Check for an intermittent open in the 5 volt reference
circuit.
Is a problem found?–Go to Step 8Go to Step 4
7Repair or replace the faulty harness connector ter-
minal for 5 volt reference circuit and/or the TP signal
circuit as needed.
Is the repair complete?–Go to Step 9–
8Repair the intermittent open/short circuit in wiring
harness as needed.
Is the repair complete?–Go to Step 9–
91. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 10Go to Step 2
10Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK

1F – 542IENGINE CONTROLS
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
131. Turn the ignition OFF.
2. Check the continuity between terminal 4 of
HO2S1 and the terminal M12 of the ECM.
3. If the circuit measures over the specified value,
repair open or poor connection as needed.
Is the repair complete?5 ΩGo to Step 15Go to Step 14
141. Turn the ignition OFF.
2. Replace the ECM.
Is the repair complete?–Go to Step 15–
151. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 16Go to Step 2
16Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK

ENGINE CONTROLS 1F – 545
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
51. Turn the ignition OFF.
2. Disconnect the HO2S1 connector.
3. Turn the ignition ON.
4. Using a voltmeter, measure the voltage be-
tween following terminals.
5. Terminal 4 of Engine Control Module (ECM)
side HO2S1 connector and ground.
6. Terminal 3 of ECM side HO2S1 connector and
ground.
Are both voltages in the specified value?3–5 vGo to Step 6Go to Step 8
61. With the HO2S1 disconnected, jumper the
ECM side HO2S1 connector terminals 4 and 3.
2. Turn the ignition ON.
3. Using a scan tool, monitor the HO2S1 voltage.
Does the scan tool indicates less than 10 millivolts
and immediately return to about 450 millivolts when
the jumper is removed?–Go to Step 10Go to Step 9
7Repair conditions as needed.
Is the action complete?–Go to Step 14–
8Check for faulty ECM connections or terminal dam-
ages and repair as needed.
Is the repair complete?–Go to Step 14Go to Step 9
9Repair open, short, or grounded signal circuit.
Is the repair complete?–Go to Step 14Step 11
10Remove the HO2S1 and examine it for sign of:
S Fuel contamination.
S Improper room temperature vulcanizing sealant
(white powdery coating on the sensor)
S Engine oil/coolant consumption.
Are sign of contamination observed?–Go to Step 12Go to Step 13
111. Turn the ignition OFF.
2. Replace the ECM.
Is the repair complete?–Go to Step 14Go to Step 13
12Determine and correct the cause of contamination.
Is the repair complete?–Go to Step 14
13Replace the HO2S1.
Is the repair complete?–Go to Step 14–
141. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 15Go to Step 2
15Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK

ENGINE CONTROLS 1F – 547
DAEWOO V–121 BL4
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
The DTC P1167 or rich exhaust is most likely caused by
one of the following items:S Leaking injector – A leaking or malfunctioning injec-
tor can cause the system to go rich causing a DTC
P0132.
S Pressure regulator – Check for a leaking fuel pres-
sure regulator diaphragm by checking for the pres-
ence of liquid fuel in the vacuum line to the regula-
tor.
DTC P1167 – Front Heated Oxygen Sensor (HO2S1) Rich in Decel
Fuel Cutoff (DFCO)
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON.
Any other component related Diagnostic Trouble
Codes (DTCs) set?–Go to
applicable DTC
tableGo to Step 3
31. Using a scan tool, observe the Front Heated
Oxygen Sensor (HO2S1) voltage while decel-
erating the engine.
2. The HO2S1 voltage should vary from specified
voltage (100–900 mV) and while decelerating
occasionally toggle below the specified voltage.
Is the HO2S1 voltage toggle?550 mVGo to Step 4Go to
”DTC P0134
Oxygen Sensor
No Activity”
4Check the items in ”Diagnostic Aids” and repair or re-
place component as needed. Refer to ”Fuel System
Diagnosis”.
Is the repair complete?–Go to Step 6Go to Step 5
51. Turn the ignition OFF.
2. Replace the Engine Control Module (ECM).
Is the repair complete?–Go to Step 6–
61. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 7Go to Step 2
7Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK

ENGINE CONTROLS 1F – 549
DAEWOO V–121 BL4
DTC P1171 – Fuel Trim Supply System Lean During Power
Enrichment
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the system check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON.
Are any component related Diagnostic Trouble
Codes (DTCs) set?–Go to
applicable DTC
tableGo to Step 3
31. Check the vehicle for an adequate amount of
fuel.
2. Add fuel to the vehicles fuel tank if the tank is
almost empty.
Did the fuel tank require fuel?–Go to Step 5Go to Step 4
41. Using a scan tool, observe the Front Heated
Oxygen Sensor (HO2S1) voltage while acceler-
ating the engine over 1200 rpm.
2. The HO2S1 voltage should vary from specified
voltage (100––900 mV) and occasionally toggle
above the specified voltage while accelerating.
Is the HO2S1 voltage toggle?3507 mVGo to
”Fuel System
Diagnosis”Go to
”DTC P0134
Oxygen Sensor
No Activity”
51. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 6Go to Step 2
6Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK