Rod DAEWOO LACETTI 2004 Service Repair Manual

9D – 14IWIPERS/WASHER SYSTEMS
DAEWOO V–121 BL4
MAINTENANCE AND REPAIR
ON–VEHICLE SERVICE
WINDSHIELD WIPER ARM
(Left–Hand Drive Shown, Right–Hand Drive
Similar)
Removal Procedure
1. Open the hood.
2. Remove the cap to reveal the wiper arm nut, if nec-
essary.
3. Remove the nut from the wiper arm.
4. Pull the wiper arm off.
Installation Procedure
1. Install the wiper arm.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
2. Secure the wiper arm with the nut.
Tighten
Tighten the wiper arm nut to 22 NSm (16 lb–ft).
3. Install the wiper arm nut cap, if necessary.
4. Close the hood.
WINDSHIELD WIPER MOTOR
(Left–Hand Drive Shown, Right–Hand Drive
Similar)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the left–side portion of the cowl vent grille.
Refer to Section 9R, Body Front End.
3. Remove the nut and the washer that secure the
wiper arm linkage to the motor drive shaft.

WIPERS/WASHER SYSTEMS 9D – 15
DAEWOO V–121 BL4
4. Pry the wiper arm linkage off the motor drive shaft.
5. Remove the nuts.
6. Disconnect the electrical connector.
7. Remove the bolts and the wiper motor.
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the wiper motor with the bolts.
Tighten
Tighten the wiper motor bolts to 8 NSm (71 lb–in).
2. Connect the electrical connector.
3. Press the wiper arm linkage onto the motor drive
shaft.
4. Install the wiper arm linkage to the motor drive shaft
with the washer and the nut.
Tighten
Tighten the wiper arm linkage nut to 5 NSm (44 lb–in).
5. Install the left side portion of the cowl vent grille.
Refer to Section 9R, Body Front End.
6. Connect the negative battery cable.
WINDSHIELD WIPER BLADE
(Typical)
Removal Procedure
1. Rotate the wiper blade on the arm.
2. While pressing the retainer clip, slide the wiper
blade down the wiper arm and remove the blade.

WIPERS/WASHER SYSTEMS 9D – 17
DAEWOO V–121 BL4
4. Disconnect the washer hose from the washer
pump.
5. Disconnect the reservoir pump electrical connector.
6. Remove the bolts and the reservoir.
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the reservoir with the bolts.
Tighten
Tighten the washer fluid reservoir bolts to 8 NSm (71
lb–in).
2. Connect the reservoir pump electrical connector.
3. Connect the washer hose to the washer pump.
4. Install the front wheel well splash shield with the
bolts and the screws.
Tighten
Tighten the front wheel well splash shield bolts to 1.5
NSm (13 lb–in).
5. Install the front left wheel. Refer to Section 2E,
Tires and Wheels.
6. Connect the negative battery cable.
WINDSHIELD WASHER PUMP(S)
(Typical)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the front left wheel. Refer to Section 2E,
Tires and Wheels.
3. Remove the bolts and the screws and the front
wheel well splash shield.
4. Disconnect the electrical connector.
5. Disconnect the washer hose from the washer
pump.
6. Remove the washer pump.

9D – 18IWIPERS/WASHER SYSTEMS
DAEWOO V–121 BL4
Installation Procedure
1. Install the washer pump.
2. Connect the washer hose to the washer pump.
3. Connect the electrical connector.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
4. Install the front wheel well splash shield with the
bolts and the screws.
Tighten
Tighten the front wheel well splash shield bolts to 1.5
NSm (13 lb–in).
5. Install the front left wheel. Refer to Section 2E,
Tires and Wheels.
6. Connect the negative battery cable.
WINDSHIELD WASHER NOZZLES
Removal Procedure
1. Disconnect the washer hose from the nozzle.
2. Remove the nozzle from the Engine hood.
Installation Procedure
1. Install the nozzle onto the Engine hood.
2. Connect the washer hose to the nozzle.
WINDSHIELD WASHER HOSES
(Typical)
Removal Procedure
1. Disconnect the windshield washer hose from the
washer nozzles.

WIPERS/WASHER SYSTEMS 9D – 19
DAEWOO V–121 BL4
2. Remove the front left wheel. Refer to Section 2E,
Tires and Wheels.
3. Remove the bolts and the screws and the front
wheel well splash shield.
4. Disconnect the washer hose from the washer reser-
voir.
5. Remove the washer hose.
Installation Procedure
1. Install the washer hose.
2. Connect the washer hose to the washer pump.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
3. Install the front wheel well splash shield with the
bolts and the screws.
Tighten
Tighten the wheel well splash shield bolts to 1.5 NSm
(13 lb–in).
4. Install the front left wheel. Refer to Section 2E,
Tires and Wheels.
5. Connect the windshield washer hose to the washer
nozzles.
REAR WINDOW WIPER ARM
(HATCHBACK)
Removal Procedure
1. Open the wiper arm access cap.
2. Remove the nut and the rear wiper arm.

9D – 20IWIPERS/WASHER SYSTEMS
DAEWOO V–121 BL4
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the rear wiper arm with the nut.
Tighten
Tighten the wiper arm nut to 11 NSm (97 Ib–in).
2. Close the wiper arm access cap.
REAR WINDOW WIPER MOTOR
(HATCHBACK)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the rear window wiper arm. Refer to ”Rear
Window Wiper Arm” in this section.
3. Remove the hatchback door lower garnish molding.
Refer to Section 9G, Interior Trim.
4. Remove the bolts and the rear wiper motor.
5. Disconnect the electrical connector.
Installation Procedure
1. Connect the electrical connector.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
2. Install the rear wiper motor with the bolts.
Tighten
Tighten the wiper motor bolts to 9 NSm (80 lb–in).
3. Install the hatchback door lower garnish molding.
Refer to Section 9G, Interior Trim.
4. Install the rear window wiper arm. Refer to ”Rear
Window Wiper Arm” in this section.
5. Connect the negative battery cable.
REAR WINDOW WASHER NOZZLE
(HATCHBACK)
Removal Procedure
1. Remove the hachback door lower garnish molding.
Refer toSection 9G, Interior Trim.
2. Remove the washer hose from the nozzle.
3. Remove the washer nozzle.

9E – 26IINSTRUMENTATION/DRIVER INFORMATION
DAEWOO V–121 BL4
18. Remove the bolt securing the middle of the instru-
ment panel to the body.
19. Remove the instrument panel screws behind the
glove box brace.
20. Remove the bolts securing the sides of the instru-
ment panel to body.
21. Disconnect the instrument panel electrical connec-
tors.
22. Remove the instrument panel.
Installation Procedure
1. Position the instrument panel in the vehicle.
2. Connect the instrument panel electrical connectors.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
3. Install the bolts securing the sides of the instrument
panel to the body.
Tighten
Tighten the instrument panel–to–body bolts to 22
NSm (16 lb–ft).

AUDIO SYSTEMS 9F – 7
DAEWOO V–121 BL4
MAINTENANCE AND REPAIR
ON–VEHICLE SERVICE
STEREO CASSETTE AM/FM RADIO
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the center molding. Refer to Section 9E,
Instrumentation/Drive Information.
3. Remove the screws and the audio system.
4. Disconnect the audio system electrical connectors.
Installation Procedure
1. Connect the audio system electrical connectors.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
2. Install the audio system with the screws.
Tighten
Tighten the audio system screws to 4 NSm (35 lb–in).
3. Install the center molding. Refer to Section 9E, In-
strumentation/Drive Information.
4. Connect the negative battery cable.
AUDIO REMOTE CONTROLLER
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the screws and the audio remote control-
ler.

AUDIO SYSTEMS 9F – 9
DAEWOO V–121 BL4
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the door speaker with the screws.
Tighten
Tighten the door speaker screws to 2 NSm (18 lb–in).
2. Connect the electrical connector.
3. Install the door trim panel. Refer to Section 9G, In-
terior Trim.
4. Connect the negative battery cable.
TWEETER SPEAKERS
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the tweeter speaker by prying the tweeter
speaker out of the door trim panel.
3. Disconnect the electrical connector.
Installation Procedure
1. Connect the electrical connector.
2. Install the tweeter speaker into the door trim panel.
3. Connect the negative battery cable.
GLASS ANTENNA MODULE
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the C–pillar trim panel. Refer to Section
9G, Interior Trim.
3. Disconnect the electrical connector.
4. Remove the screws and the glass antenna module.

9G – 14IINTERIOR TRIM
DAEWOO V–121 BL4
HATCHBACK DOOR UPPER
GARNISH MOLDING
Removal Procedure
1. Open the hatchback door.
2. Pry off the hatchback door upper garnish molding.
Installation Procedure
1. Install the hatchback door upper garnigh moling.
2. Close the hatchback door.
LUGGAGE COMPARTMENT
WHEELHOUSE TRIM PANEL
(HATCHBACK)
Removal Procedure
1. Remove the luggage compartment rear trim panel.
Refer to ”Luggage Compartment Rear Trim Panel”
in this section.
2. Remove the clips and the screw.
3. Remove the wheelhouse trim panel.
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the wheelhouse trim panel with the clips the
screw.
2. Install the luggage compartment rear trim panel. Re-
fer to ”Luggage Compartment Rear Trim Panel” in
this section.
LUGGAGE COMPARTMENT REAR
TRIM PANEL
Removal Procedure
1. Remove the plastic retaining clips and the rear trim
panel.