Lamp DAEWOO LACETTI 2004 Service Repair Manual

AUTOMATIC TRANSAXLE DRIVE AXLE 3A – 9
DAEWOO V–121 BL4
Installation Procedure
Tools Required
J–8059 Snap Ring Pliers
J–35566 Seal Clamp Pliers
1. Install a new small seal retaining clamp onto the
seal.
2. Install the seal onto the axle shaft.
3. Install the shaft retaining ring onto the axle shaft
using the snap ring pliers J–8059.
4. Fill the tripot housing with 195 to 215 g (6.9 to 7.6
ounces) of the recommended grease. Repack the
tripot with 195 to 215 g (6.9 to 7.6 ounces) of the
recommended grease.
5. Install the boot to the joint housing.
6. Install a new large seal retaining clamp. Crimp the
large seal retaining clamp using the seal clamp pli-
ers J–35566.
7. Crimp the new small seal retaining clamp using the
seal clamp pliers J–35566.
8. Install the drive axle shaft to the vehicle. Refer to
”Drive Axle Assembly” in this section.

3B – 2IMANUAL TRANSAXLE DRIVE AXLE
DAEWOO V–121 BL4
SPECIAL TOOLS
SPECIAL TOOLS TABLE
J–8059
Snap Ring Pliers
KM–507–B
Ball Joint Remover
KM–460–A
Axle Shaft Remover
J–35566
Seal Clamp Pliers
COMPONENT LOCATOR
FRONT DRIVE AXLE

MANUAL TRANSAXLE DRIVE AXLE 3B – 3
DAEWOO V–121 BL4
1. Caulking Nut
2. C/V Joint
3. Axle Shaft
4. Seal Retaining Clamp
5. Drive Axle Outboard Seal
6. Seal Retaining Clamp7. Seal Retaining Clamp
8. Drive Axle Inboard Seal
9. Seal Retaining Clamp
10. Race Retaining Ring
11. Cross Groove Joint
12. Retaining Ring

3B – 4IMANUAL TRANSAXLE DRIVE AXLE
DAEWOO V–121 BL4
1. C/V Joint Assembly
2. C/V Joint
3. Seal Retaining Clamp
4. Drive Axle Outboard Seal
5. Seal Retaining Clamp
6. Axle Shaft7. Seal Retaining Clamp
8. Drive Axle Inboard Seal
9. Seal Retaining Clamp
10. Tripot Housing
11. Snap Ring
12. Tripot Joint Assembly

3B – 8IMANUAL TRANSAXLE DRIVE AXLE
DAEWOO V–121 BL4
UNIT REPAIR
OUTER JOINT SEAL
Tools Required
J–8059 Snap Ring Pliers
J–35566 Seal Clamp Pliers
Removal Procedure
1. Remove the drive axle from the vehicle. Refer to
”Drive Axle Assembly” in this section.
2. Remove the large seal retaining clamp. Discard the
clamp.
3. Remove the small seal retaining clamp. Discard the
clamp.
4. Degrease the joint.
5. Spread the snap ring using the snap ring pliers
J–8059 and remove the outer joint the axle shaft.
CAUTION : Do not remove the axle shaft from the out-
er joint assembly or disassemble the outer joint as-
sembly. Parts are match fit and cannot be serviced se-
parately.Improper reassembly will adversely affect
both performance and safety.
6. Remove the seal from the joint assembly.
Installation Procedure
1. Install the seal onto the axle shaft.
2. Spread the snap ring using the snap ring pliers
J–8059 and remove the outer joint the axle shaft.
3. Fill the joint seal with 110 to 130 g (3.9 to 4.6
ounces) of the recommended grease. Repack the
joint with 110 to 130 g (3.9 to 4.6 ounces) of the
recommended grease.
S 1.8 DOHC : 120 to 140g (4.2 to 4.9 ounces)
4. Install a new large seal retaining clamp and a new
small seal retaining clamp.
5. Crimp the new small seal retaining clamp and the
new large seal retaining clamp using the seal clamp
pliers J–35566.
6. Install the drive axle shaft to the vehicle. Refer to
”Drive Axle Assembly” in this section.

MANUAL TRANSAXLE DRIVE AXLE 3B – 9
DAEWOO V–121 BL4
INNER TRIPOT SEAL
Tools Required
J–35566 Snap Ring Pliers
J–8059 Snap Ring Pliers
Removal Procedure
1. Remove the drive axle from the vehicle. Refer to
”Drive Axle” in this section.
2. Remove the large seal retaining clamp. Discard the
clamp.
3. Remove the small seal retaining clamp. Discard the
clamp.
4. Separate the joint housing from the boot.
5. Degrease the tripot assembly.
6. Remove the shaft retaining ring using the snap ring
pliers J–8059.
7. Remove the tripot and the tripot joint retaining ring
from the axle shaft.
8. Remove the tripot joint seal from the axle shaft.

3B – 10IMANUAL TRANSAXLE DRIVE AXLE
DAEWOO V–121 BL4
Installation Procedure
Tools Required
J–8059 Snap Ring Pliers
J–35566 Seal Clamp Pliers
1. Install a new small seal retaining clamp onto the
seal.
2. Install the seal onto the axle shaft.
3. Install the shaft retaining ring onto the axle shaft
using the snap ring pliers J–8059.
4. Fill the tripot housing with 195 to 215 g (6.9 to 7.6
ounces) of the recommended grease. Repack the
tripot with 195 to 215 g (6.9 to 7.6 ounces) of the
recommended grease.
5. Install the boot to the joint housing.
6. Install a new large seal retaining clamp. Crimp the
large seal retaining clamp using the seal clamp pli-
ers J–35566.
7. Crimp the new small seal retaining clamp using the
seal clamp pliers J–35566.
8. Install the drive axle shaft to the vehicle. Refer to
”Drive Axle Assembly” in this section.

MANUAL TRANSAXLE DRIVE AXLE 3B – 11
DAEWOO V–121 BL4
CROSS GROOVE JOINT SEAL
Tools Required
J–35566 Seal Clamp Pliers
J–8059 Snap Ring Pliers
Removal Procedure
1. Remove the large seal retaing clamp.Discard the
clamp.
2. Remove the small seal retaining clamp. Discard the
clamp.
3. Degrease the joint.
4. Remove the shaft retaining ring using the snap ring
pilers J–8059.
5. Remove the axle shaft from the joint assembly.
CAUTION : The ball retainer is staked in position and
must not be disassmbled. Cross groove joint internal
parts are match fit and cannot be serviced separately.
Improper reassembly will adversely affect both per-
formance and safety.
6. Remove the seal from the joint assembly.
Installation Procedure
1. Install a new small seal retaining clamp onto the
seal. Do not crimp.
2. Install the seal onto the axle shaft.
3. Install the joint assembly onto the axle shaft.

3B – 12IMANUAL TRANSAXLE DRIVE AXLE
DAEWOO V–121 BL4
4. Install the shaft retaining ring using the snap ring
pilers J–8059.
5. Fill the joint assembly with 120 to 140 g (4.2 to 4.9
ounces) of the recommended grease. Repack the
tripot with 120 to 140 g (4.2 to 4.9 ounces) of the
recommended grease.
6. Install the a new large seal retaining clamp.
7. Crimp the new large seal retaining clamp using the
seal clamp pliers J–35566.
8. Crimp the new small retaining clamp using the seal
clamp pliers J–35566.

4–2WUSAGE AND CAPACITY OF FUSES IN FUSE BLOCK
1. ENGINE ROOM RELAY AND FUSE BLOCK
1) POSITION OF RELAY AND FUSE
2) USAGE OF FUSE IN ENGINE FUSE BLOCK
Power
Supply
ClassificationFuse
NoCapacityUsage
Ef130ABattery Main(F13~F16, F21~F24)
Ef260AEBCM, Oil Feeding Conenctor
Ef330ABlower Relay
30SBEf430AIgnition Switch–2
BAT (+)(Slow–BlownEf530AIgnition Switch–1
Fuse)Ef620ACooling Fan Low Relay
Ef730ADefog Relay
Ef830ACooling Fan HI Relay
IGN2 (15A)Ef920APower Window Switch
IGN1 (15)Ef1015AFuel Connector, ECM (MR–140), LEGR, EI
System
30Ef1110AECM, Main Relay (Sirius D4)
BAT(+)Ef1225AHead lamp Relay, ILLUM. Relay
Ef1315ABrake Switch
IGN2 (15A)Ef1420APower Window Switch
56 LIGHTEf1515AHead Lamp HI
30Ef1615AHorn Relay, siren, Hood Contact Switch
BAT(+)Ef1710AA/C Comp. Relay
IGN1 (15)Ef1815AFuel Pump
30 BAT(+)Ef1915ACluster, Key Remind S/W, Folding Mirror Unit, MAP
Lamp, Room Lamp, Trunk Open lamp, Trunk
Open S/W
56 LIGHTBlade TypeEf2010AHead Lamp Low
IGN1 (15)/FuseEf2115AEVAP Canister Purge Solenoid, HO2S, Cooling
Fan Relay
30 BAT(+)Ef2215Ainjector, EGR, EEGR
ILLUM. (58)Ef2310ALicense Plate Lamp, Chime Bell, Tail Lamp, Head
Lamp
30 BAT (+)Ef2415AFog Lamp Relay
IGN2 (15A)Ef2510AElectric OSRV Mirror
30 BAT (+)Ef2615ACentral Door Lock Unit
56 LIGHTEf2710AHead Lamp Low
ILLUM. (58)Ef2810AILLUM. Circuit, Head Lamp, Tail Lamp
SPAREEf2910ANot Used
Ef3015ANot Used
Ef3125ANot Used