battery DAEWOO LACETTI 2004 Service Repair Manual

5A2 – 100IAISIN AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
6. Pull the shift control cable until it is tight and tighten
the control cable adjusting nut.
Tighten
Tighten the control cable adjusting nut to 8 NSm (71
Ib–in).
7. Install the floor console. Refer to Section 9G, Interi-
or Trim.
8. Connect the negative battery cable.
SHIFT CONTROL LEVER ASSEMBLY
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the floor console. Refer to Section 9G,
Interior Trim.
3. Disconnect the wiring harness connectors from the
shift control lever.
4. Loosen the control cable adjusting nut.
5. Disconnect the control cable from the shift control
lever assembly.
6. Remove the shift control lever assembly mounting
bolts and nuts.
7. Remove the shift control lever assembly.

AISIN AUTOMATIC TRANSAXLE 5A2 – 101
DAEWOO V–121 BL4
Installation Procedure
1. Install the shift control lever assembly and mount-
ing bolts and nuts.
Tighten
Tighten the shift control lever assembly mounting
bolts and nuts to 8 NSm (71 Ib–in).
2. Connect the control cable to the shift control lever
assembly.
3. Tighten the control cable adjusting nut.
Tighten
Tighten the control cable adjusting nut to 8 NSm (71
Ib–in).
4. Connect the harness connector.
5. Adjust the control cable. Refer to ”Control Cable
Adjustment” in this section.
6. Install the floor console. Refer to Section 9G, Interi-
or Trim.
7. Connect the negative battery cable.
TRANSMISSION RANGE (TR)
SWITCH
Removal Procedure
1. Disconnect the negative battery cable.
2. Disconnect the Transmission Range (TR) switch
electrical connector from the wiring harness.

AISIN AUTOMATIC TRANSAXLE 5A2 – 103
DAEWOO V–121 BL4
6. Aligh the groove with the neutral basic line, then
install the 2 bolts.
Tighten
Tighten the 2 bolts to 5.4 NSm (48 Ib–in).
7. Using a screw driver, stake the nut with the lock
washer.
8. Install the control lever, washer and nut.
Tighten
Tighten the nut to 12 NSm (106 Ib–in).
9. Connect the control cable to TR switch.
10. Connect the TR switch electrical connector.
11. Adjust the control cable. Refer to ”Control Cable
Adjustment” in this section.
12. Install the control cable adjusting nut.
Tighten
Tighten the control cable adjusting nut to 8 NSm (71
Ib–in).
13. Connect the negative battery cable.

5A2 – 104IAISIN AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
SHIFT CONTROL CABLE
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the floor console. Refer to Section 9G,
Interior Trim.
3. Remove the cable adjusting nut.
4. Disconnect the shift control cable from the shift
control lever assembly.
5. Remove the shift control cable retaining E–ring.
6. Disconnect the shift control cable from the TR
switch.
7. Remove the E–ring from the shift control cable
bracket and disconnect the shift control cable.
8. Disconnect the shift control cable from the shift
control cable fastener.
9. Remove the shift control cable from the vehicle.
Installation Procedure
1. Install the shift control cable to the vehicle.
2. Connect the shift control cable to the shift control
cable fastener.
3. Install the E–ring to the shift control cable bracket
and connect the shift control cable.

AISIN AUTOMATIC TRANSAXLE 5A2 – 105
DAEWOO V–121 BL4
4. Connect the shift control cable to the TR switch.
5. Install the shift control cable retaining E–ring.
6. Connect the shift control cable to the shift control
lever assembly.
7. Install the cable adjusting nut.
Tighten
Tighten the cable adjusting nut to 8 NSm (71 Ib–in).
8. Install the trim panel to the floor console. Refer to
Section 9G, Interior Trim.
9. Connect the negative battery cable.
SHIFT SELECT COVER
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the floor console. Refer to Section 9G,
Interior Trim.
3. Remove the shift select lever knob.
4. Disconnect the connectors.
5. Remove the shift select cover from the shift select
housing.

5A2 – 106IAISIN AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
Installation Procedure
1. Connect the connectors to the shift select cover.
2. Install the shift select cover to the housing.
3. Install the shift select lever knob.
4. Install the floor console. Refer to Section 9G, Interi-
or Trim.
5. Connect the negative battery cable.
INPUT SHAFT SPEED (ISS) SENSOR
Removal Procedure
1. Disconnect the negative battery cable.
2. Disconnect the input shaft speed (ISS) sensor elec-
trical connector.
3. Remove the ISS sensor retaining bolt.
4. Remove the ISS sensor from the transaxle.

AISIN AUTOMATIC TRANSAXLE 5A2 – 107
DAEWOO V–121 BL4
Installation Procedure
Notice : Lubricate the O–ring with ISU DEXRON III.
1. Install a new O–ring on the ISS sensor.
2. Install the ISS sensor and retaining bolt into the
transaxle case.
Tighten
Tighten the ISS sensor retaining bolt to 5.4 NSm (48
Ib–in).
3. Connect the ISS sensor electrical connector.
4. Connect the negative battery cable.
OUTPUT SHAFT SPEED (OSS)
SENSOR
Removal Procedure
1. Disconnect the negative battery cable.
2. Disconnect the output shaft speed (OSS) sensor
electrical connector.
3. Remove the OSS sensor retaining bolt.
4. Remove the OSS sensor from the transaxle.

5A2 – 108IAISIN AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
Installation Procedure
Notice : Lubricate the O–ring with ISU DEXRON III.
1. Install a new O–ring on the output shaft speed
(OSS) sensor.
2. Install the OSS sensor and retaining bolt into the
transaxle.
Tighten
Tighten the OSS sensor retaining bolt to 7.4 NSm (65
Ib–in).
3. Connect the OSS sensor electrical connector.
4. Connect the negative battery cable.
TRANSMISSION CONTROL MODULE
(TCM)
Removal Procedure
1. Disconnect the negative battery cable.
2. Disconnect the transmission control module (TCM)
electrical connector.
3. Remove the TCM retaining bolts.
4. Remove the TCM.

AISIN AUTOMATIC TRANSAXLE 5A2 – 109
DAEWOO V–121 BL4
Installation Procedure
1. Connect the negative battery cable.
2. Install the TCM and retaining bolts.
Tighten
Tighten the TCM retaining bolts to 5 NSm (44 Ib–in).
3. Connect the TCM electrical connector.
4. Connect the negative battery cable.
FLUID COOLER INLET PIPES AND
HOSES
Removal Procedure
1. Raise and support the vehicle.
2. Drain the transaxle fluid.
3. Remove the clip from the hose, then disconnect the
hose from the fluid cooler inlet pipe.
4. Remove the inlet pipe union bolt from the radiator.
5. Remove the fluid cooler inlet pipe bolt from the
transaxle.
6. Remove the inlet pipe fitting nut from the transaxle.
7. Remove the fluid cooler inlet pipe and hoses.

AISIN AUTOMATIC TRANSAXLE 5A2 – 111
DAEWOO V–121 BL4
Installation Procedure
1. Install the fluid cooler rear outlet pipe fitting nut.
Tighten
Tighten the fluid cooler rear outlet pipe fitting nut to 35
NSm (26 Ib–ft).
2. Install the fluid cooler rear outlet pipe clip bolt.
Tighten
Tighten the fluid cooler rear outlet pipe clip bolt to 9
NSm (80 Ib–in).
3. Install the front outlet pipe union bolt into the radia-
tor.
Tighten
Tighten the front outlet pipe union bolt to 35 NSm (26
Ib–ft).
4. Install the clip into the hose.
5. Fill the transaxle with the fluid.
TRANSAXLE ASSEMBLY
Tools Required
DW110–060 Engine Support Fixture
DW260–012 Transaxle Support Fixture (81–40 LE)
Removal Procedure
1. Remove the battery and battery tray. Refer to Sec-
tion 1E, Engine Electrical.
2. Drain the transaxle fluid. Refer to ”Fluid Drain Pro-
cedure” in this section.
3. Remove the left and right drive axle assemblies.
Refer to Section 3A, Automatic Transaxle Drive
Axle.
4. Disconnect the fluid cooler inlet and outlet pipes
and hoses from the transaxle. Refer to ”Fluid Cool-
er Inlet or Outlet Pipe and Hoses” in this section.
5. Disconnect the shift control cable from the trans-
axle. Refer to ”Shift Control Cable” in this section.
6. Install engine support fixture DW110–060 to sup-
port the engine.