ignition DAEWOO LACETTI 2004 Service Repair Manual

1F – 520IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0700
TRANSAXLE CONTROL MODULE MALFUNCTION
Circuit Description
The Transmission Control Module (TCM) and the Engine
Control Module (ECM) are connected through the serial
data link circuit. The TCM sends a Class–II P–code status
message to the ECM every 100 milliseconds to confirm
the transmission is functioning correctly.
If the TCM detects either an A– or B–type malfunction
within the transmission, the TCM will send to the ECM a
P–code status message to turn the Malfunction Indicator
Lamp (MIL) ON and set DTC P0700.
Conditions for Setting the DTC
S Received message from the TCM indicating mal-
function is detected in TCM.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and/or Failure Records
buffers.S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
An intermittent may be caused by a poor connection,
rubbed–through wire insulation or a wire broken inside the
insulation.
Check for a poor connection or damaged ECM/TCM har-
ness. Inspect the serial data link circuit for the following
conditions:
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminal–to–wiring connections
S Damaged harness
DTC P0700 – Transaxle Control Module Malfunction
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON.
3. Select Transmission Control Module (TCM)
Diagnostic Trouble Code (DTC) with scan tool.
Is a transmission DTC displayed?–Go to Step 3Go to Step 4
31. Repair transmission malfunction. Refer to the
applicable DTC table in the transmission repair
section.
2. Using a scan tool, clear the TCM DTC.
Is the repair complete?–Go to Step 4–

ENGINE CONTROLS 1F – 523
DAEWOO V–121 BL4
DTC P1106 – Manifold Absolute Pressure Intermittent High Voltage
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go toStep 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition switch to ON, with the engine
not running.
3. Select diagnostic Trouble Code (DTC) informa-
tion.
4. Check Last Test Fail and note any other DTCs
set.
Is DTC P0108 also set?–Go to
applicable DTC
tableGo to Step 3
3Check for a poor sensor ground circuit terminal 3
connection at the Manifold Absolute Pressure
(MAP) sensor.
Is a repair necessary?–Go to Step 7Go to Step 4
4Check the MAP signal circuit between the MAP sen-
sor connector and Engine Control Module (ECM) for
an intermittent short to voltage.
Is a problem found?–Go to Step 7Go to Step 5
5Check for an intermittent short to voltage on the 5
volt reference M16 circuit between the MAP sensor
and ECM.
Is a problem found?–Go to Step 8Go to Step 6
6Check for a poor sensor ground circuit terminal M48
connection at the ECM.
Is a problem found?–Go to Step 7Go to Step 9
7Repair the faulty harness connector terminal for
sensor ground circuit or replace it.
Is the repair complete?–Go to Step 9–
8Locate and repair intermittent open or short circuit in
the wiring harness as needed.
Is the repair complete?–Go to Step 9–
91. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 10Go to Step 2
10Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK

ENGINE CONTROLS 1F – 525
DAEWOO V–121 BL4
DTC P1107 – Manifold Absolute Pressure Intermittent Low Voltage
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition switch to ON, with the engine
not running.
3. Select diagnostic Trouble Code (DTC) informa-
tion.
4. Check Last Test Fail and note any other DTCs
set.
Is DTC P0107 also set?–Go to
applicable DTC
tableGo to Step 3
31. Check for a poor 5 volt reference circuit or
Manifold Absolute Pressure (MAP) signal cir-
cuit terminal connection at the MAP sensor.
2. Is a repair necessary?–Go to Step 5Go to Step 4
4Check the MAP signal circuit between the MAP sen-
sor connector and Engine Control Module (ECM) for
an intermittent short to ground.
Is a problem found?–Go to Step 6Go to Step 7
5Replace the faulty harness connector terminal for
the 5 volt reference circuit and/or the MAP signal cir-
cuit.
Is the repair complete?–Go to Step 7–
6Repair intermittent open/short circuit in the wiring
harness.
Is the repair complete?–Go to Step 7–
71. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 8Go to Step 2
8Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK

ENGINE CONTROLS 1F – 527
DAEWOO V–121 BL4
Intake Air Temperature Sensor (Temperature Vs. Resistance Value)
°C°FOHMS°C°FOHMS
10021217715594450
801763325417280
60140667–52312300
4511 31188–15521450
35951802–30–2252700
25772796–40–40100700
Above resistance is approximate value
DTC P1111 – Intake Air Temperature Intermittent High Voltage
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON.
3. Request engine Diagnostic Trouble Code
(DTC).
Is DTC P0113 set?–Go to
applicable DTC
tableGo to Step 3
3Is DTC P1115 also set.–Go to Step 7Go to Step 4
4Check for a poor sensor ground circuit terminal 1 at
the Intake Air Temperature (IAT) sensor and repair
as needed.
Is the repair complete?–Go to Step 9Go to Step 5
5Check for a poor sensor signal circuit between termi-
nal 2 of the IAT sensor and terminal M7 of the Engine
Control Module (ECM) for an intermittent open and
repair as needed.
Is the repair complete?–Go to Step 9Go to Step 6
6Check for sensor signal circuit between terminal 2 of
the IAT sensor and terminal M7 of the ECM for an
intermittent short to voltage and repair as needed.
Is the repair complete?–Go to Step 9Go to Step 7
7Check for poor sensor ground circuit terminal M64
at the ECM and repair as needed.
Is the repair complete?–Go to Step 9Go to Step 8
8Check for an intermittent open or a faulty splice in the
sensor ground circuit and repair as needed.
Is the repair complete?–Go to Step 10Go to
”Diagnostic
Aids”

1F – 530IENGINE CONTROLS
DAEWOO V–121 BL4
2. Verifies the fault is present.
3. If DTC P1112 can be repeated only by duplicating
the Fail Records conditions, refer to the Tempera-
ture Vs. Resistance Value Chart. The chart may be
used to test the IAT sensor at various temperaturesto evaluate the possibility of a ”shifted” sensor that
may be shorted above or below a certain tempera-
ture. If this is the case, replace the IAT sensor.
DTC P1112 – Intake Air Temperature Intermittent Low Voltage
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON.
3. Request engine Diagnostic Trouble Code
(DTC).
Is DTC P0112 also set?–Go to
applicable DTC
tableGo to Step 3
3Check the Intake Air Temperature (IAT) signal circuit
between terminal 2 of the IAT sensor and terminal
M7 of the ECM for an intermittent short to ground
and repair as needed.
Is the repair complete?–Go to Step 4Go to
”Diagnostic
Aids”
41. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 5Go to Step 2
5Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
table System OK

1F – 532IENGINE CONTROLS
DAEWOO V–121 BL4
Engine Coolant Temperature Sensor (Temperature Vs. Resistance
Value)
°C°FOHMS°C°FOHMS
10021217715594450
801763325417280
60140667–52312300
4511 31188–15521450
35951802–30–2252700
25772796–40–40100700
Above resistance is approximate value
DTC P1114 – Engine Coolant Temperature Intermittent Low
Voltage
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON.
3. Request engine Diagnostic Trouble Code
(DTC).
Is Diagnostic Trouble Code (DTC) P0117 also set?–Go to
applicable DTC
tableGo to Step 3
3Check the Engine Coolant Temperature (ECT) sig-
nal circuit between terminal 1 of the ECT sensor and
terminal M28 of the ECM for an intermittent short to
ground and repair as needed.
Is the repair complete?–Go to Step 4Go to
”Diagnostic
Aids”
41. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 5Go to Step 2
5Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK

1F – 534IENGINE CONTROLS
DAEWOO V–121 BL4
DTC P1115 – Engine Coolant Temperature Intermittent High
Voltage
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON.
3. Request engine Diagnostic Trouble Code
(DTC).
Is Diagnostic Trouble Code (DTC) P0118 set?–Go to
applicable DTC
tableGo to Step 3
3Is DTC P1111 also set?–Go to Step 7Go to Step 4
4Check for a poor sensor ground circuit terminal 2 at
the Engine Coolant Temperature (ECT) sensor and
repair as needed.
Is the repair complete?–Go to Step 9Go to Step 5
5Check for a poor sensor signal circuit between termi-
nal 1 of the ECT sensor and terminal M28 of the En-
gine Control Module (ECM) for an intermittent open
and repair as needed.
Is the repair complete?–Go to Step 9Go to Step 6
6Check for sensor signal circuit between terminal 1 of
the ECT sensor and terminal M28 of the ECM for an
intermittent short to voltage and repair as needed.
Is the repair complete?–Go to Step 9Go to Step 7
7Check for poor sensor ground circuit terminal M64
at the ECM and repair as needed.
Is the repair complete?–Go to Step 9Go to Step 8
8Check for an intermittent open or a faulty splice in the
sensor ground circuit and repair as needed.
Is the repair complete?–Go to Step 9Go to
”Diagnostic
Aids”
91. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 10Go to Step 2
10Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK

1F – 536IENGINE CONTROLS
DAEWOO V–121 BL4
DTC P1121 – Throttle Position Sensor Intermittent High Voltage
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON.
Is Diagnostic Trouble Code (DTC) P0123 also set?–Go to
applicable DTC
tableGo to Step 3
3Check for poor sensor ground circuit terminal 1 con-
nection at the Throttle Position (TP) sensor.
Is a problem found?–Go to Step 7Go to Step 4
4Check the TP signal circuit between TP sensor con-
nector and the Engine Control Module (ECM) for an
intermittent short to voltage.
Is a problem found?–Go to Step 8Go to Step 5
5Check for a poor sensor ground terminal M64 at the
ECM.
Is a problem found?–Go to Step 7Go to Step 6
6Check for an intermittent open or faulty spice in the
sensor ground circuit.
Is a problem found?–Go to Step 8Go to
”Diagnostic
Aids”
7Repair or replace the faulty harness connector ter-
minal for sensor ground circuit.
Is the repair complete?–Go to Step 9
8Repair the intermittent open/short circuit in wiring
harness as needed.
Is the repair complete?–Go to Step 9
91. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 10Go to Step 2
10Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK

1F – 538IENGINE CONTROLS
DAEWOO V–121 BL4
DTC P1122 – Throttle Position Sensor Intermittent Low Voltage
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON.
Is Diagnostic Trouble Code (DTC) P0123 also set?–Go to
applicable DTC
tableGo to Step 3
3Check for poor 5 volt reference circuit terminal 2 con-
nection at the Throttle Position (TP) sensor.
Is a problem found?–Step 7Step 4
4Check the TP signal circuit between TP sensor con-
nector and the Engine Control Module (ECM) for an
intermittent open or short to ground.
Is a problem found?–Go to Step 8Go to Step 5
5Check for a poor 5 volt reference circuit terminal M32
at the ECM.
Is a problem found?–Go to Step 7Go toStep 6
6Check for an intermittent open in the 5 volt reference
circuit.
Is a problem found?–Go to Step 8Go to Step 4
7Repair or replace the faulty harness connector ter-
minal for 5 volt reference circuit and/or the TP signal
circuit as needed.
Is the repair complete?–Go to Step 9–
8Repair the intermittent open/short circuit in wiring
harness as needed.
Is the repair complete?–Go to Step 9–
91. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 10Go to Step 2
10Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK

ENGINE CONTROLS 1F – 539
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P1133
FRONT HEATED OXYGEN SENSOR (HO2S1) TOO FEW
TRANSITION
Circuit Description
The Engine Control Module (ECM) continuously monitors
the Front Heated Oxygen Sensor (HO2S1) activity for 100
seconds. During the monitor period, the ECM counts the
number of times that the HO2S1 switches from rich to lean
and from lean to rich. With this information, a total for all
switches can be determined. If the number of switches is
too low, a Diagnostic Trouble code (DTC) P1133 will set.
The lean–to–rich and rich–to–lean are less than 15
switches.
Conditions for Setting the DTC
S HO2S1 signal switches from 0.3 to 0.6 volts and
0.6 to 0.3 volts is less than 15 times within 90sec-
onds.
S Closed loop stoichiometry.
S Engine Coolant Temperature (ECT) is greater than
70 °C (158 °F).
S System voltage is greater than 10 volts.
S Engine run time is greater than 60 seconds.
S Purge Duty Cycle (DC) is less than 20%.
S The rpm is between 1600 and 4300.
S Airflow is between 9 and 40 g/sec.S DTCs P0106, P0107, P0108, P0117, P0118,
P0122, P0123, P0131, P0132, P0134, P0135,
P1167, P0171, P1171, P0172, P0201, P0202,
P0203, P0204, P0300, P0336, P0337, P0351,
P0352, P0402, P0404, P0405, P0406, P0506,
P0507, P1404, and P0443 are not set.
S 2 second delay after conditions are met.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive ignition cycle with a fail.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.