battery DAEWOO LACETTI 2004 Service Repair Manual

INTERIOR TRIM 9G – 9
DAEWOO V–121 BL4
Installation Procedure
1. Install the rear wheelhouse trim with the screws.
2. Install the seat belt bolt.
3. Install the rear seat. Refer to Section 9H, Seats.
FLOOR CONSOLE
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the screw from the rear portion of the floor
console.
3. Remove the screws from the front portion of the
floor console.
4. Remove the floor console.
5. Disconnect the electrical connectors.
Installation Procedure
1. Connect the electrical connectors.
2. Install the floor console.
3. Install the front portion of the floor console with the
screws.

9G – 10IINTERIOR TRIM
DAEWOO V–121 BL4
4. Install the screws to the rear portion of the floor
console.
5. Connect the negative battery cable.
6. Install the glove box, instrument panel lower cover,
cigar lighter trim panel and stereo cassette player.
7. Install the console cover.
FLOOR CARPET
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the rear seat cushion. Refer to Section 9H,
Seats.
3. Remove the left and the right rear rocker trim pan-
els. Refer to ”Rear Rocker Trim Panel” in this sec-
tion.
4. Remove the bolts and the left and the right lower
front seat belt anchors from the B–pillar.
5. Remove the left and the right front rocker trim pan-
els.
6. Remove the left and the right lower B–pillar trim
panels. Refer to ”Lower B–Pillar Trim Panel” in this
section.
7. Remove the front seats. Refer to Section 9H,
Seats.
8. Remove the left and the right kick panels. Refer to
”Kick Panel” in this section.
9. Remove the floor console. Refer to ”Floor Console”
in this section.
10. Remove the gearshift housing bolts and nuts and
reposition the gearshift housing.
11. Remove the floor carpet.
Installation Procedure
1. Install the floor carpet.
2. Install the gearshift housing with the bolts.
Tighten
Tighten the gearshift housing bolts and nuts to 8 NSm
(70 lb–in).

INTERIOR TRIM 9G – 11
DAEWOO V–121 BL4
3. Install the floor console. Refer to ”Floor Console” in
this section.
4. Install the left and the right kick panels. Refer to
”Kick Panel” in this section.
5. Install the front seats. Refer to Section 9H, Seats.
6. Install the left and the right lower B–pillar trim pan-
els. Refer to ”Lower B–Pillar Trim Panel” in this
section.
7. Install the left and the right front rocker trim panels.
8. Install the left and the right lower front seat belt an-
chors to the B–pillar with the bolts.
Tighten
Tighten the seat belt anchor bolts to 38 NSm (28 lb–ft).
9. Install the left and the right rear rocker trim panels.
Refer to ”Rear Rocker Trim Panel” in this section.
10. Install the rear seat cushion. Refer to Section 9H,
Seats.
11. Connect the negative battery cable.
LUGGAGE COMPARTMENT REAR
LOW COVER
Removal Procedure
1. Remove the clips and the rear panel cover.
Installation Procedure
1. Install the rear panel cover with the clips.

SECTION : 9H
SEATS
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS9H–2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9H–2. . . . . . . . . . .
MAINTENANCE AND REPAIR9H–3 . . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9H–3. . . . . . . . . . . . . . . . . . . . .
Front Bucket Seat 9H–3. . . . . . . . . . . . . . . . . . . . . . . . .
Front Seatback 9H–4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Seat Cushion 9H–5. . . . . . . . . . . . . . . . . . . . . . . .
Lumbar Support Lever 9H–5. . . . . . . . . . . . . . . . . . . . . .
Height Adjustment Knobs 9H–6. . . . . . . . . . . . . . . . . . .
Front Seat Trim 9H–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . Head Restraint 9H–7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Seat Cushion 9H–8. . . . . . . . . . . . . . . . . . . . . . . . .
Split Rear Seatback 9H–8. . . . . . . . . . . . . . . . . . . . . . . .
Split Rear Seatback Hinge 9H–9. . . . . . . . . . . . . . . . . .
Rear Seat Center Armrest 9H–9. . . . . . . . . . . . . . . . . .
Seat Covers 9H–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Child Seat Anchorage 9H–10. . . . . . . . . . . . . . . . . . . . .
Hatchback Child Seat Anchorage 9H–11. . . . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION9H–12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seats 9H–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SEATS 9H – 3
DAEWOO V–121 BL4
MAINTENANCE AND REPAIR
ON–VEHICLE SERVICE
FRONT BUCKET SEAT
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the plastic caps and the bolts securing the
rear portion of the front seat to the floor.
3. Remove the plastic caps and the bolts securing the
front portion of the front seat to the floor.
4. Disconnect the electrical connectors.
5. Remove the seat.
Installation Procedure
1. Install the seat.
2. Connect the electrical connectors.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
3. Install the bolts into the front portion of the front
seat.
Tighten
Tighten the front seat–to–floor bolts to 25 NSm (18 lb–
ft).
4. Install the plastic caps.

9H – 4ISEATS
DAEWOO V–121 BL4
5. Install the bolts into the rear portion of the front
seat.
Tighten
Tighten the front seat–to–floor bolts to 25 NSm (18 lb–
ft).
6. Install the plastic caps.
7. Connect the negative battery cable.
FRONT SEATBACK
Removal Procedure
1. Remove the front bucket seat from the vehicle. Re-
fer to ”Front Bucket Seats” in this section.
2. Remove the each seat trim.
3. Disconnect the electrical connectors.
4. Remove the bolts and the seatback.
Installation Procedure
1. Install the seatback onto the seat cushion.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
2. Install the front seatback bolts.
Tighten
Tighten the front seatback bolts to 45 NSm (33 lb–ft).
3. Connect the electrical connectors.

SECTION : 9L
GLASS AND MIRRORS
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS9L–2 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9L–2. . . . . . . . . . . .
SPECIAL TOOLS9L–2 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Tools Table 9L–2. . . . . . . . . . . . . . . . . . . . . . . . .
SCHEMATIC AND ROUTING DIAGRAMS9L–3 . . . . . .
Defogger System 9L–3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Electric Control OSRV (Outside Rear View)
Mirror System 9L–4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGNOSIS9L–5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Testing Rear Window Defogger Grid Line 9L–5. . . . . .
Outside Rearview Mirror Defoggers 9L–5. . . . . . . . . . .
Electric Control Outside Rearview Mirrors 9L–6. . . . . .
Folding Mirror Unit 9L–8. . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE AND REPAIR9L–10 . . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9L–10. . . . . . . . . . . . . . . . . . . . .
Windshield 9L–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Window Glass 9L–11. . . . . . . . . . . . . . . . . . . . . . . .
Rear Window Defogger Grid Line Repair 9L–13. . . . . .
Rear Window Defogger Braided Lead Wire
Repair 9L–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Glass 9L–15. . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Glass 9L–16. . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Quarter Glass 9L–16. . . . . . . . . . . . . . . . . . .
Inside Rearview Mirror 9L–17. . . . . . . . . . . . . . . . . . . . .
Outside Rearview Mirrors 9L–18. . . . . . . . . . . . . . . . . . .
Folding Mirrors Unit 9L–18. . . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION9L–19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stationary Glass 9L–19. . . . . . . . . . . . . . . . . . . . . . . . . . .
Electric Control Heated Outside Rearview
Mirror 9L–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inside Rearview Mirror 9L–19. . . . . . . . . . . . . . . . . . . . .
Folding Mirror Unit 9L–19. . . . . . . . . . . . . . . . . . . . . . . . .

GLASS AND MIRRORS 9L – 5
DAEWOO V–121 BL4
DIAGNOSIS
TESTING REAR WINDOW
DEFOGGER GRID LINE
If it has been observed during use that a grid line is inop-
erative, the following procedure can be used to find the
break. If none of the grid lines is operating, a full system
diagnosis should be completed before attempting to repair
the grid lines.
1. Turn the ignition ON.
2. Turn the rear window defogger on.
3. From the inside of the vehicle, connect a voltmeter
to each end of a grid line. The voltmeter will indi-
cate battery voltage if the grid line is open.
Notice : Use care when touching the voltmeter leads to a
grid line. If the leads are roughly applied, the grid line may
be scratched, resulting in an open circuit.4. If a grid line is found to be open, move a voltmeter
lead from one side of the grid line and retest at a
point nearer to the other side of the window. Contin-
ue to retest, each time bringing one of the voltmeter
leads closer to the opposite side of the window
from where it was originally placed. The break in
the grid line is at the point where the voltmeter be-
gins reading 0 volts instead of battery voltage.
5. Use a marking crayon to lightly mark the break
point on the rear window. Mark the glass instead of
marking directly on the grid line, and make the
mark far enough from the grid line so that it can
easily be removed without disturbing the repair.
6. Use a grid line repair kit to fix the break in the grid
line. Refer to ”Rear Window Defogger Grid Line
Repair” in this section.
OUTSIDE REARVIEW MIRROR DEFOGGERS
StepActionValue(s)YesNo
1Check the rear window defogger.
Does the rear window defogger work?–Go to Step 4 Go to Step 2
2Repair the rear window defogger before proceeding
with the outside rearview mirror diagnosis.
Is the repair complete?–Go to Step 3–
3Test the outside rearview mirror defoggers.
Does the repair of the rear window defogger system
also fix the problem with the outside rearview mirror
defoggers?–System OKGo to Step 4
4Check fuse Ef25.
Is fuse Ef25 blown?–Go to Step 5 Go to Step 6
51. Check for a short circuit and repair it, if neces-
sary.
2. Replace the fuse.
Is the repair complete?–System OK–
61. On the side of the vehicle which has the mal-
functioning outside rearview mirror defogger,
remove the black plastic escutcheon from the
trim panel side of the door.
2. Disconnect the outside rearview mirror electri-
cal connector.
3. Turn the ignition ON.
4. Turn on the defogger.
5. Use a voltmeter to backprobe terminal 3 (ORN)
at the outside rearview mirror electrical connec-
tor.
Does the voltmeter indicate the specified value?11–14 v Go to Step 8 Go to Step 7
7Repair the open circuit between fuse Ef25 and the
outside rearview mirror connector.
Is the repair complete?–System OK–

GLASS AND MIRRORS 9L – 11
DAEWOO V–121 BL4
Installation Procedure
1. Install the new weatherstrip to the windshield.
2. Apply tape to the new weatherstrip and the wind-
shield to hold the weatherstrip in place.
3. Apply adhesive primer to the windshield frame and
the perimeter of the windshield.
4. Apply glass adhesive to the windshield frame.
5. Install the windshield into the windshield frame.
6. Reposition the tape over the weatherstrip, the wind-
shield, and the windshield frame to hold the wind-
shield in place.
7. Let the adhesive dry for 24 hours.
8. Remove the tape.
9. Check for waterleaks by pouring water on the wind-
shield. If a leak is found, dry the windshield and fill
the area that leaks with adhesive. If the leak per-
sists, remove the windshield and repeat the entire
procedure.
10. Install the inside rearview mirror. Refer to ”Rear-
view Mirror” in this section.
11. Install the cowl vent grille. Refer to Section 9R,
Body Front End.
REAR WINDOW GLASS
Tools Required
J–24402 Glass Sealant Remover
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the C–pillar trim panel. Refer to Section
9E, Interior Trim.
3. Disconnect the rear window defogger electrical con-
nector.

GLASS AND MIRRORS 9L – 13
DAEWOO V–121 BL4
2. Apply tape to the new weatherstrip and the rear
window to hold the weatherstrip in place.
3. Apply adhesive primer to the rear window frame
and the perimeter of the rear window.
4. Apply glass adhesive to the rear window frame.
5. Install the rear window into the rear window frame.
6. Reposition the tape over the weatherstrip, the rear
window, and the rear window frame to hold the rear
window in place.
7. Let the adhesive dry for 24 hours.
8. Remove the tape.
9. Check for waterleaks by pouring water on the rear
window. If a leak is found, dry the window and fill
the area that leaks with adhesive. If the leak per-
sists, remove the rear window and repeat the entire
procedure.
10. Connect the rear window defogger electrical con-
nector.
11. Install the C–pillar trim panel. Refer to Section 9E,
Interior Trim.
12. Connect the negative battery cable.
REAR WINDOW DEFOGGER GRID
LINE REPAIR
1. Disconnect the negative battery cable.
2. Disconnect the rear window defogger electrical con-
nector.
3. Inspect the rear window defogger grid lines.
4. Mark the grid line break on the outside of the glass
with a wax pencil or a crayon.