check oil DAEWOO LACETTI 2004 Service Manual PDF
[x] Cancel search | Manufacturer: DAEWOO, Model Year: 2004, Model line: LACETTI, Model: DAEWOO LACETTI 2004Pages: 2643, PDF Size: 80.54 MB
Page 500 of 2643

1F – 254IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0481
HIGH SPEED COOLING FAN RELAY CIRCUIT FAULT
(1.6L DOHC)
Circuit Description
Ignition voltage is supplied directly to the cooling fan relay
coil. The engine control module(ECM) controls the relay
by grounding the control circuit via an internal switch called
a driver. The primary function of the driver is supply the
ground for the component being controlled. Each driver
has a fault line which is monitored by the ECM. When the
ECM is commanding a component ON, the voltage of the
control circuit should be low (near 0volts). When the ECM
is commanding the control circuit to a component OFF, the
voltage potential of the circuit should be high(near battery
voltage). If the fault detection circuit senses a voltage oth-
er than what is expected, the fault line status will change
causing the DTC to set.
The relay is used to control the high current flow to the
cooling fan motors. This allows the ECM driver to only
have to handle the relatively low current used by the relay.
Conditions for Setting the DTC
S The high speed cooling fan control circuit is an
open or a short to battery or a short to ground con-
dition exist.
Action Taken When the DTC SetsS The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will store conditions which were present
when the DTC was set as Failure Records data
only.
S This information will not be stored in the Freeze
Frame data.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Using Freeze Frame and/or failure records data may aid
in locating an intermittent condition. If the DTC cannot be
duplicated, the information included in the Freeze Frame
and/or failure records data can be useful in determining
how many miles since the DTC set. The fail counter and
Pass Counter can also be used to determine how many
ignition cycles the diagnostics reported a Freeze Frame
conditions (rpm, load, vehicle speed, temperature, etc.)
that .are noted. This will isolate when the DTC failed.
DTC P0481 – High Speed Cooling Fan Relay Circuit Fault
(1.6L DOHC)
StepActionValue(s)YesNo
1Perform an Euro On–Board Diagnostic (EOBD)
System Check.
Is the system check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Turn the ignition switch to ON with the engine
OFF.
2. Install a scan tool.
3. Command the relay ON and OFF.
Does the relay turn ON and OFF when command-
ed?–Go to Step 3Go to Step 5
31. Turn the ignition switch to LOCK.
2. Disconnect the engine control module (ECM)
connector.
3. Turn the ignition switch to ON.
4. Using a digital voltmeter(DVM), measure the
current in high speed relay control circuit, at
terminal 9 to ground for 2 minutes.
Does the amperage measure less than the specified
value?0.75 ampsGo to
”Diagnostic
Aids”Go to Step 6
Page 501 of 2643

ENGINE CONTROLS 1F – 255
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
41. Turn the ignition switch to LOCK.
2. Disconnect the relay.
3. Using a DVM, measure the resistance between
terminals 85 and 9 in the high speed cooling
fan relay control circuit in the ECM harness
connector to ground.
Does the DVM display infinite resistance?–Go to Step 12Go to Step 10
51. Turn the ignition switch to LOCK.
2. Disconnect the relay.
3. Connect a test light between the relay coil ter-
minals 86 and 85 in the relay harness connec-
tor.
4. Turn the Turn the ignition switch to ON.
5. Using the scan tool, command the relay ON
and OFF.
Does the test light turn ON and OFF with each com-
manded?–Go to Step 8Go to Step 6
6With the test light connected to ground, probe the
ignition feed circuit in the relay harness connector.
Does the test light illuminate?–Go to Step 7Go to Step 11
71. Turn the ignition switch to LOCK.
2. Reconnect the relay.
3. Disconnect the ECM connector containing the
relay control circuit.
4. Turn the Turn the ignition switch to ON.
5. With a fused jumper wire connected to ground,
probe the relay control circuit at terminal 9 in
the ECM harness connector.
Does the relay operate?–Go to Step 9Go to Step 10
8Check the connections at the relay.
Is a problem found and corrected?–Go to Step 14Go to Step 12
9Check the connection at the ECM.
Is a problem found and corrected?–Go to Step 11Go to Step 13
10Repair the faulty relay control circuit.
Is the repair complete?–Go to Step 14–
11Repair the faulty relay ignition feed circuit.
Is the repair complete?–Go to Step 14–
12Replace the relay.
Is the replacement complete?–Go to Step 14–
13Replace the ECM.
Is the replacement complete?–Go to Step 14–
Page 647 of 2643

ENGINE CONTROLS 1F – 401
DAEWOO V–121 BL4
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.
5. Visually/physically checking items which may cause
a lean condition may determine the cause of the
DTC being set and save diagnosis time.
9. A vacuum leak can change the Fuel Trim Index and
set DTC P0171. This step checks the intake man-ifold for vacuum leaks.
11. Contaminants in fuel, such as alcohol or water, can
create a lean condition setting DTC P0171. Check-
ing for these contaminants could identify the mal-
function.
17. If no faults have been found at this point and no
additional DTCs were set, refer to ”Diagnostic Aids”
for additional checks and information.
DTC P0171 – Fuel Trim System Too Lean
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install the scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON.
Are any component related Diagnostic Trouble
Codes (DTCs) set?–Go to applica-
ble DTC tableGo to Step 3
3With the engine running, operate the vehicle until the
LOOP STATUS indicates closed.
Is the Long Term Fuel Trim value below the specified
value?25%Go to Step 4Go to Step 5
41. Turn the ignition switch ON, with the engine
OFF.
2. Review the Freeze Frame data and note the
parameters.
3. Operate the vehicle within the Freeze Frame
conditions and Conditions for Setting The DTC
as noted.
Does the Long Term Fuel Trim value go below the
specified value while operating under the specified
conditions?25%Go to Step 16Go to Step 5
5Visually/physically check the following items:
S Vacuum hoses for splits, kinks and improper
connections.
S Crankcase ventilation oil/air separator for prop-
er installation.
S Exhaust system for corrosion, leaks, loose or
missing hardware.
S Front Heated Oxygen Sensor (HO2S1) is
installed securely and the pigtail harness is not
contacting exhaust manifold or engine.
S Fuel for excessive water, alcohol, or other con-
taminants.
S Engine Control Module (ECM) and sensor
grounds are clean, tight, and in their proper
locations.
Do any of the above checks isolate a condition re-
quiring repair?–Go to Step 7Go to Step 6
Page 670 of 2643

1F – 424IENGINE CONTROLS
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
23Repair the connector or connections.
Is the repair complete?–Go to Step 27–
241. Turn the ignition OFF.
2. Replace the ECM.
Is the repair complete?–Go to Step 27–
25Replace the spark plug cable.
Is the repair complete?–Go to Step 27–
26Replace the faulty ignition coil.
Is the repair complete?–Go to Step 27Go to Step 24
271. Using the scan tool, clear the DTCs.
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC as supported in the text.
Does the scan tool indicate that this diagnostic ran
and passed?–Go to Step 28Go to Step 2
28Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK
Page 675 of 2643

ENGINE CONTROLS 1F – 429
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
26Replace the faulty ignition coil.
Is the repair complete?–Go to Step 27Go to Step 24
271. Using the scan tool, clear the DTCs.
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC as supported in the text.
Does the scan tool indicate that this diagnostic ran
and passed?–Go to Step 28Go to Step 2
28Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to applica-
ble DTC tableSystem OK
Page 680 of 2643

1F – 434IENGINE CONTROLS
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
26Replace the faulty ignition coil.
Is the repair complete?–Go to Step 27Go to Step 24
271. Using the scan tool, clear the DTCs.
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC as supported in the text.
Does the scan tool indicate that this diagnostic ran
and passed?–Go to Step 28Go to Step 2
28Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to applica-
ble DTC tableSystem OK
Page 685 of 2643

ENGINE CONTROLS 1F – 439
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
26Replace the faulty ignition coil.
Is the repair complete?–Go to Step 27Go to Step 24
271. Using the scan tool, clear the DTCs.
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC as supported in the text.
Does the scan tool indicate that this diagnostic ran
and passed?–Go to Step 28Go to Step 2
28Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to applica-
ble DTC tableSystem OK
Page 690 of 2643

1F – 444IENGINE CONTROLS
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
26Replace the faulty ignition coil.
Is the repair complete?–Go to Step 27Go to Step 24
271. Using the scan tool, clear the DTCs.
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC as supported in the text.
Does the scan tool indicate that this diagnostic ran
and passed?–Go to Step 28Go to Step 2
28Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to applica-
ble DTC tableSystem OK
Page 710 of 2643

1F – 464IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0351
IGNITION CONTROL CIRCUIT A FAULT (CYLINDER 1 & 4)
Circuit Description
The Engine Control Module (ECM) provides a ground for
the electronic spark timing A circuit. When the ECM re-
moves the ground path of the ignition primary coil, the
magnetic field produced by the coil collapses. The collaps-
ing magnetic field produces a voltage in the secondary coil
which fires the spark plug.
The circuit between the ECM and the electronic ignition
system ignition coil is monitored for an open circuit, short
to voltage, and short to ground. When the ECM detects a
problem in the electronic spark timing A circuit, it will set
Diagnostic Trouble Code (DTC) P0351.
Conditions for Setting the DTC
S Monitor fault feedback signal.
S Ignition ON.
S Fault flag increments fail count.
S Must receive more than 200 failures within 255 test
cycles.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S Low speed coolant fan turns on.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
An intermittent may be caused by a poor connection,
rubbed–through wire insulation or a wire broken inside the
insulation. Check for:
S Poor connection – Inspect the ECM harness and
connectors for improper mating, broken locks, im-
properly formed or damaged terminals, and poor
terminal–towire connection.
Page 711 of 2643

ENGINE CONTROLS 1F – 465
DAEWOO V–121 BL4
S Damaged harness – Inspect the wiring harness for
damage. If the harness appears to be OK, discon-
nect the ECM, turn the ignition on, and observe a
voltmeter connected to the 58X reference circuit at
the ECM harness connector while moving connec-
tors and wiring harnesses related to the ECM. A
change in voltage will indicate the location of thefault.
Reviewing the Failure Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.
DTC P0351 – Ignition Control Circuit A Fault (Cylinder 1 and 4)
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
2Check for a faulty connection or damaged terminal
C at the Electronic Ignition (EI) system ignition coil
and repair as needed.
Is the repair complete?–Go to Step 8Go to Step 3
3Check for a faulty connection or damaged terminal
M51/M35 at the Engine Control Module (ECM) and
repair as needed.
Is the repair complete?–Go to Step 8Go to Step 4
41. Ignition OFF.
2. Disconnect the ECM connector.
3. Check the ignition control circuit for a short to
ground and repair as needed.
Is the repair complete?–Go to Step 8Go to Step 5
5Check the ignition control circuit for a short to voltage
and repair as necessary.
Is the repair complete?–Go to Step 8Go to Step 6
6Check an open ignition control circuit and repair as
needed.
Is the repair complete?–Go to Step 8Go to Step 7
71. Turn the ignition OFF.
2. Replace the ECM.
Is the repair complete?–Go to Step 8–
81. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC as supported in the text.
Does the scan tool indicate that this diagnostic ran
and passed?–Go to Step 9Go to Step 2
9Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to applica-
ble DTC tableSystem OK