intermitt relay DAEWOO LACETTI 2004 Service Repair Manual

ENGINE CONTROLS 1F – 65
DAEWOO V–121 BL4
FUEL PUMP RELAY CIRCUIT CHECK (1.4L/1.6L DOHC)
Circuit Description
When the ignition switch is turned ON, the Engine Control
Module (ECM) will supply battery voltage to activate the
fuel pump relay and run the in–tank fuel pump. The fuel
pump will operate as long as the engine is cranking or run-
ning and the ECM is receiving ignition reference pulses.
If there are no reference pulses, the ECM will shut off the
fuel pump within 2 seconds after the ignition switch is
turned ON.
Diagnostic Aids
An intermittent problem may be caused by a poor connec-
tion, rubbed through wire insulation, or a broken wire in-
side the insulation.Test Description
The number(s) below refer to step(s) on the diagnostic
table.
3. This step checks for the ECM providing a ground
for the operation of the fuel pump relay.
7. By confirming that the wiring is OK using Steps 2
through 6, it can be determined that the fuel pump
relay is at fault.
9. After determining that there is no ground being pro-
vided by the ECM to the fuel pump relay, the fault is
either the ECM or the wiring between the ECM and
the fuel pump relay.

1F – 68IENGINE CONTROLS
DAEWOO V–121 BL4
FUEL PUMP RELAY CIRCUIT CHECK (1.8L DOHC)
Circuit Description
When the ignition switch is turned ON, the Engine Control
Module (ECM) will supply battery voltage to activate the
fuel pump relay and run the in–tank fuel pump. The fuel
pump will operate as long as the engine is cranking or run-
ning and the ECM is receiving ignition reference pulses.
If there are no reference pulses, the ECM will shut off the
fuel pump within 2 seconds after the ignition switch is
turned ON.
Diagnostic Aids
An intermittent problem may be caused by a poor connec-
tion, rubbed through wire insulation, or a broken wire in-
side the insulation.Test Description
The number(s) below refer to step(s) on the diagnostic
table.
3. This step checks for the ECM providing a ground
for the operation of the fuel pump relay.
7. By confirming that the wiring is OK using Steps 2
through 6, it can be determined that the fuel pump
relay is at fault.
9. After determining that there is no ground being pro-
vided by the ECM to the fuel pump relay, the fault is
either the ECM or the wiring between the ECM and
the fuel pump relay.

ENGINE CONTROLS 1F – 71
DAEWOO V–121 BL4
MAIN RELAY CIRCUIT CHECK (1.4L/1.6L DOHC)
Circuit Description
When the ignition is turned On or to the START position,
the main relay is energized. The main relay then supply
voltage to the engine fuse block fuse Ef11. The Electronic
Ignition (EI) system ignition coil, Evaporative Emission
(EVAP) Canister Purge Solenoid and Heated Oxygen
Sensor (HO2S) are supplied voltage through the engine
fuse block fuse Ef11. The fuel injectors are supplied volt-
age through the engine fuse block fuse Ef11.Diagnostic Aids
S An intermittent problem may be caused by a poor
connection, rubbed through wire insulation, or a
broken wire inside the insulation.
S A fault main relay will cause a no start condition.
There will be no voltage supplied to the EI system
ignition coil, or the fuel injectors. Without voltage
supplied to these components, they will not oper-
ate.
Main Relay Circuit Check (1.4L/1.6L DOHC)
StepActionValue(s)YesNo
11. Turn the ignition OFF.
2. Disconnect the engine fuse block fuse Ef11.
3. Turn the ignition ON.
4. With a test light connected to the ground,
probe the fuse terminals nearest the main relay
for fuse Ef11.
Is the light on at both terminal?–System OKGo to Step 2
2Is the light on at only one terminal?–Go to Step 3Go to Step 4
3Repair the open in the wiring between the main relay
connector terminal 87 and the fuse Ef11.
Is the repair complete?–System OK–

ENGINE CONTROLS 1F – 73
DAEWOO V–121 BL4
MAIN RELAY CIRCUIT CHECK (1.8L DOHC)
Circuit Description
When the ignition is turned On or to the START position,
the main relay is energized. The main relay then supply
voltage to the engine fuse block fuse F2. The Electronic
Ignition (EI) system ignition coil, Evaporative Emission
(EVAP) Canister Purge Solenoid and Heated Oxygen
Sensor (HO2S) are supplied voltage through the engine
fuse block fuse F2. The fuel injectors are supplied voltage
through the engine fuse block fuse F2.Diagnostic Aids
S An intermittent problem may be caused by a poor
connection, rubbed through wire insulation, or a
broken wire inside the insulation.
S A fault main relay will cause a no start condition.
There will be no voltage supplied to the EI system
ignition coil, or the fuel injectors. Without voltage
supplied to these components, they will not oper-
ate.
Main Relay Circuit Check (1.8L DOHC)
StepActionValue(s)YesNo
11. Turn the ignition OFF.
2. Disconnect the I/P fuse block fuse F2.
3. Turn the ignition ON.
4. With a test light connected to the ground,
probe the fuse terminals nearest the ignition
relay for fuse F2.
Is the light on at both terminal?–System OKGo to Step 2
2Is the light on at only one terminal?–Go to Step 3Go to Step 4
3Repair the open in the wiring between the ignition
relay connector terminal 87 and the fuse F2.
Is the repair complete?–System OK–

ENGINE CONTROLS 1F – 245
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0480
LOW SPEED COOLING FAN RELAY CIRCUIT FAULT
(1.4L DOHC)
Circuit Description
Ignition voltage is supplied directly to the cooling fan relay
coil. The engine control module(ECM) controls the relay
by grounding the control circuit via an internal switch called
a driver. The primary function of the driver is supply the
ground for the component being controlled. Each driver
has a fault line which is monitored by the ECM. When the
ECM is commanding a component ON, the voltage of the
control circuit should be low (near 0volts). When the ECM
is commanding the control circuit to a component OFF, the
voltage potential of the circuit should be high(near battery
voltage). If the fault detection circuit senses a voltage oth-
er than what is expected, the fault line status will change
causing the DTC to set.
The relay is used to control the high current flow to the
cooling fan motors. This allows the ECM driver to only
have to handle the relatively low current used by the relay.
Conditions for Setting the DTC
S The low speed cooling fan control circuit is an open
or a short to battery to ground condition exist.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will not illumi-
nate after three consecutive trip with a fail.S The ECM will record operating conditions ant the
time the diagnostic fail. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for 10 sec-
onds.
Diagnostic Aids
Using Freeze Frame and/or failure records data may aid
in locating an intermittent condition. If the DTC cannot be
duplicated, the information included in the Freeze Frame
and/or failure records data can be useful in determining
how many miles since the DTC set. The fail counter and
Pass Counter can also be used to determine how many
ignition cycles the diagnostics reported a Freeze Frame
conditions (rpm, load, vehicle speed, temperature, etc.)
that .are noted. This will isolate when the DTC failed.
DTC P0480 – Low Speed Cooling Fan Relay Circuit Fault
(1.4L DOHC)
StepActionValue(s)YesNo
1Perform an Euro On–Board Diagnostic (EOBD)
System Check.
Is the system check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Turn the ignition switch to ON with the engine
OFF.
2. Install a scan tool.
3. Command the relay ON and OFF.
Does the relay turn ON and OFF when command-
ed?–Go to Step 3Go to Step 5
31. Turn the ignition switch to LOCK.
2. Disconnect the engine control module (ECM)
connector.
3. Turn the ignition switch to ON.
4. Using a digital voltmeter(DVM), measure the
current in low speed relay control circuit, at ter-
minal 10 to ground for 2 minutes.
Does the amperage measure less than the specified
value?0.75 ampsGo to
”Diagnostic
Aids”Go to Step 6

1F – 248IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0480
LOW SPEED COOLING FAN RELAY CIRCUIT FAULT
(1.6L DOHC)
Circuit Description
Ignition voltage is supplied directly to the cooling fan relay
coil. The engine control module(ECM) controls the relay
by grounding the control circuit via an internal switch called
a driver. The primary function of the driver is supply the
ground for the component being controlled. Each driver
has a fault line which is monitored by the ECM. When the
ECM is commanding a component ON, the voltage of the
control circuit should be low (near 0volts). When the ECM
is commanding the control circuit to a component OFF, the
voltage potential of the circuit should be high(near battery
voltage). If the fault detection circuit senses a voltage oth-
er than what is expected, the fault line status will change
causing the DTC to set.
The relay is used to control the high current flow to the
cooling fan motors. This allows the ECM driver to only
have to handle the relatively low current used by the relay.
Conditions for Setting the DTC
S The low speed cooling fan control circuit is an open
or a short to battery or a short to ground condition
exist.
Action Taken When the DTC SetsS The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will store conditions which were present
when the DTC was set as Failure Records data
only.
S This information will not be stored in the Freeze
Frame data.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Using Freeze Frame and/or failure records data may aid
in locating an intermittent condition. If the DTC cannot be
duplicated, the information included in the Freeze Frame
and/or failure records data can be useful in determining
how many miles since the DTC set. The fail counter and
Pass Counter can also be used to determine how many
ignition cycles the diagnostics reported a Freeze Frame
conditions (rpm, load, vehicle speed, temperature, etc.)
that .are noted. This will isolate when the DTC failed.
DTC P0480 – Low Speed Cooling Fan Relay Circuit Fault
(1.6L DOHC)
StepActionValue(s)YesNo
1Perform an Euro On–Board Diagnostic (EOBD)
System Check.
Is the system check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Turn the ignition switch to ON with the engine
OFF.
2. Install a scan tool.
3. Command the relay ON and OFF.
Does the relay turn ON and OFF when command-
ed?–Go to Step 3Go to Step 5
31. Turn the ignition switch to LOCK.
2. Disconnect the engine control module (ECM)
connector.
3. Turn the ignition switch to ON.
4. Using a digital voltmeter(DVM), measure the
current in low speed relay control circuit, at ter-
minal 10 to ground for 2 minutes.
Does the amperage measure less than the specified
value?0.75 ampsGo to
”Diagnostic
Aids”Go to Step 6

ENGINE CONTROLS 1F – 251
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0481
HIGH SPEED COOLING FAN RELAY CIRCUIT FAULT
(1.4L DOHC)
Circuit Description
Ignition voltage is supplied directly to the cooling fan relay
coil. The engine control module(ECM) controls the relay
by grounding the control circuit via an internal switch called
a driver. The primary function of the driver is supply the
ground for the component being controlled. Each driver
has a fault line which is monitored by the ECM. When the
ECM is commanding a component ON, the voltage of the
control circuit should be low (near 0volts). When the ECM
is commanding the control circuit to a component OFF, the
voltage potential of the circuit should be high(near battery
voltage). If the fault detection circuit senses a voltage oth-
er than what is expected, the fault line status will change
causing the DTC to set.
The relay is used to control the high current flow to the
cooling fan motors. This allows the ECM driver to only
have to handle the relatively low current used by the relay.
Conditions for Setting the DTC
S The high speed cooling fan control circuit is an
open or a short to battery or a short to ground con-
dition exist.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will not illumi-
nate after three consecutive trip with a fail.S The ECM will record operating conditions ant the
time the diagnostic fail. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for 10 sec-
onds.
Diagnostic Aids
Using Freeze Frame and/or failure records data may aid
in locating an intermittent condition. If the DTC cannot be
duplicated, the information included in the Freeze Frame
and/or failure records data can be useful in determining
how many miles since the DTC set. The fail counter and
Pass Counter can also be used to determine how many
ignition cycles the diagnostics reported a Freeze Frame
conditions (rpm, load, vehicle speed, temperature, etc.)
that .are noted. This will isolate when the DTC failed.
DTC P0481 – High Speed Cooling Fan Relay Circuit Fault
(1.4L DOHC)
StepActionValue(s)YesNo
1Perform an Euro On–Board Diagnostic (EOBD)
System Check.
Is the system check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Turn the ignition switch to ON with the engine
OFF.
2. Install a scan tool.
3. Command the relay ON and OFF.
Does the relay turn ON and OFF when command-
ed?–Go to Step 3Go to Step 5
31. Turn the ignition switch to LOCK.
2. Disconnect the engine control module (ECM)
connector.
3. Turn the ignition switch to ON.
4. Using a digital voltmeter(DVM), measure the
current in high speed relay control circuit, at
terminal 9 to ground for 2 minutes.
Does the amperage measure less than the specified
value?0.75 ampsGo to
”Diagnostic
Aids”Go to Step 6

1F – 254IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0481
HIGH SPEED COOLING FAN RELAY CIRCUIT FAULT
(1.6L DOHC)
Circuit Description
Ignition voltage is supplied directly to the cooling fan relay
coil. The engine control module(ECM) controls the relay
by grounding the control circuit via an internal switch called
a driver. The primary function of the driver is supply the
ground for the component being controlled. Each driver
has a fault line which is monitored by the ECM. When the
ECM is commanding a component ON, the voltage of the
control circuit should be low (near 0volts). When the ECM
is commanding the control circuit to a component OFF, the
voltage potential of the circuit should be high(near battery
voltage). If the fault detection circuit senses a voltage oth-
er than what is expected, the fault line status will change
causing the DTC to set.
The relay is used to control the high current flow to the
cooling fan motors. This allows the ECM driver to only
have to handle the relatively low current used by the relay.
Conditions for Setting the DTC
S The high speed cooling fan control circuit is an
open or a short to battery or a short to ground con-
dition exist.
Action Taken When the DTC SetsS The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will store conditions which were present
when the DTC was set as Failure Records data
only.
S This information will not be stored in the Freeze
Frame data.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Using Freeze Frame and/or failure records data may aid
in locating an intermittent condition. If the DTC cannot be
duplicated, the information included in the Freeze Frame
and/or failure records data can be useful in determining
how many miles since the DTC set. The fail counter and
Pass Counter can also be used to determine how many
ignition cycles the diagnostics reported a Freeze Frame
conditions (rpm, load, vehicle speed, temperature, etc.)
that .are noted. This will isolate when the DTC failed.
DTC P0481 – High Speed Cooling Fan Relay Circuit Fault
(1.6L DOHC)
StepActionValue(s)YesNo
1Perform an Euro On–Board Diagnostic (EOBD)
System Check.
Is the system check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Turn the ignition switch to ON with the engine
OFF.
2. Install a scan tool.
3. Command the relay ON and OFF.
Does the relay turn ON and OFF when command-
ed?–Go to Step 3Go to Step 5
31. Turn the ignition switch to LOCK.
2. Disconnect the engine control module (ECM)
connector.
3. Turn the ignition switch to ON.
4. Using a digital voltmeter(DVM), measure the
current in high speed relay control circuit, at
terminal 9 to ground for 2 minutes.
Does the amperage measure less than the specified
value?0.75 ampsGo to
”Diagnostic
Aids”Go to Step 6

1F – 270IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0562
SYSTEM VOLTAGE(ENGINE SIDE) TOO LOW
Circuit Description
The engine control module (ECM) monitors the ignition
voltage on the ignition feed circuit to terminal 29 at the
ECM. A system voltage Diagnostic Trouble Code (DTC)
will set whenever the voltage is below a calibrated value.
Conditions for Setting the DTC
S The main relay voltage is less than 5.0v or higher
than 16.6v during 7.65 seconds. (1.4L DOHC)
S The main relay voltage is less than 5.0v or higher
than 26v during 7.6 seconds. (1.6L DOHC)
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will store conditions which were present
when the DTC was set as Failure Records data
only.
S This information will not be stored in the Freeze
Frame data.Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
An Intermittent problem may be caused by a poor connec-
tion, rubbed through wire insulation, or wire that is broken
inside the insulation.
Any circuitry, that is suspected as causing the complaint,
should be thoroughly checked for the following conditions.
S Backed–out terminals
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminal to wiring connections
S Physical damage to the wiring harness

1F – 272IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0563
SYSTEM VOLTAGE(ENGINE SIDE) TOO HIGH
Circuit Description
The engine control module (ECM) monitors the ignition
voltage on the ignition feed circuit to terminal 29 at the
ECM. A system voltage Diagnostic Trouble Code (DTC)
will set whenever the voltage is below a calibrated value.
Conditions for Setting the DTC
S The main relay voltage is greater than 7.9V.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will store conditions which were present
when the DTC was set as Failure Records data
only.
S This information will not be stored in the Freeze
Frame data.
Conditions for Clearing the MIL/DTCS A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
An Intermittent problem may be caused by a poor connec-
tion, rubbed through wire insulation, or wire that is broken
inside the insulation.
Any circuitry, that is suspected as causing the complaint,
should be thoroughly checked for the following conditions.
S Backed–out terminals
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminal to wiring connections
S Physical damage to the wiring harness