service DAEWOO MATIZ 2003 Service Repair Manual

HORN 9C–3
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D19C501A
HORN
Removal Procedure
1. Disconnect the negative battery cable.
2. Raise and suitably support the vehicle.
3. Remove the front wheels.
4. Remove the front wheel house splash shield.

Remove the clip and bolts.
a. Bolts and clips.

Remove the wheel house splash shield.
b. Splash shield.

D19D517A
5 Remove the horn.

Remove the bolt (1).

Disconnect the electrical connector (2).
D19D518A
Installation Procedure
1. Install the horn with the bolt.
2. Connect the electrical connector.
3. Install the front wheel house splash shield with the
clips and the bolts.
4. Install the front wheels.
5. Lower the vehicle.
6. Connect the negative battery cable.

DAEWOO M-150 BL2
SECTION 9D
WIPERS / WASHER SYSTEMS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and Operation 9D-2. . . . . . . . . . . . . . . . . .
Windshield Wiper System 9D-2. . . . . . . . . . . . . . . . . .
Windshield Washer System 9D-2. . . . . . . . . . . . . . . . .
Rear Window Wiper/Washer System 9D-2. . . . . . . . .
Diagnostic Information and Procedures 9D-3. . . . .
Windshield/Rear Window Wiper and Washer
System 9D-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Instructions 9D-6. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9D-6. . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Wiper Arm 9D-6. . . . . . . . . . . . . . . . . . . . .
Rear Window Wiper Arm 9D-6. . . . . . . . . . . . . . . . . . .
Windshield Wiper Motor 9D-7. . . . . . . . . . . . . . . . . . . .
Rear Window Wiper Motor 9D-8. . . . . . . . . . . . . . . . . . Windshield Wiper Linkage 9D-9. . . . . . . . . . . . . . . . . .
Windshield Wiper Blade 9D-10. . . . . . . . . . . . . . . . . . .
Washer Reservoir 9D-10. . . . . . . . . . . . . . . . . . . . . . . .
Washer Pump 9D-11. . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Washer Nozzle 9D-12. . . . . . . . . . . . . . . .
Rear Window Washer Nozzle 9D-12. . . . . . . . . . . . . .
Washer Hose 9D-13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 9D-15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9D-15. . . . . . . . . .
Schematic and Routing Diagrams 9D-16. . . . . . . . . .
Windshield/Rear Window Wiper/Washer
System 9D-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9D –6 WIPERS/WASHER SYSTEMS
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D109D519
WINDSHIELD WIPER ARM
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Remove the wiper arm.

Remove the cap (1).

Remove the nut (2).

Remove the wiper arm (3).
D109D520
Installation Procedure
1. Install the wiper arm with the nut.
2. Install the cap.
D109D521
REAR WINDOW WIPER ARM
Removal Procedure
1. Remove the washer nozzle from the wiper arm. Refer
to “Rear Washer Nozzle” in this section.
2. Remove the wiper blade. Refer to “Windshield Wiper
Blade” in this section.
3. Remove the wiper arm.

Remove the cap (1).

Remove the nut (2).

Remove the wiper arm (3).

DAEWOO M-150 BL2
SECTION 9E
INSTRUMENTATION/DRIVER INFORMATION
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and Operation 9E-2. . . . . . . . . . . . . . . . . .
Cigar Lighter 9E-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ashtray 9E-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel Vents 9E-2. . . . . . . . . . . . . . . . . . . .
Glove Box 9E-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Clock 9E-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster 9E-2. . . . . . . . . . . . . . . . . . . . . . . .
Speedometer/Odometer/Trip Odometer 9E-2. . . . . .
Fuel Gauge 9E-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temperature Gauge 9E-2. . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster Indicator Lamps 9E-2. . . . . . . . . .
Component Locator 9E-3. . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel Assembly 9E-3. . . . . . . . . . . . . . . . .
Instrument Cluster 9E-4. . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Information and Procedures 9E-5. . . . .
Cigar Lighter 9E-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HVAC Panel Illumination 9E-6. . . . . . . . . . . . . . . . . . .
Digital Clock 9E-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Instructions 9E-8. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9E-8. . . . . . . . . . . . . . . . . . . . . . . . . .
Cigar Lighter 9E-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ashtray 9E-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster Trim Panel Vents 9E-9. . . . . . . . .
Digital Clock 9E-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glove Box 9E-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster 9E-11. . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel 9E-12. . . . . . . . . . . . . . . . . . . . . . . . .
Tie–Bar 9E-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster Trim Panel 9E-16. . . . . . . . . . . . . .
Instrument Trim Panel Assembly 9E-16. . . . . . . . . . .
Instrument Cluster Indicator Lamps 9E-19. . . . . . . . .
Speedometer/Odometer/Trip Odometer 9E-19. . . . .
Fuel Gauge/Temperature Gauge 9E-20. . . . . . . . . . .
Specifications 9E-22. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9E-22. . . . . . . . . .
Instrument Cluster Indicator Lamps
Specifications 9E-22. . . . . . . . . . . . . . . . . . . . . . . . . .
Schematic and Routing Diagrams 9E-23. . . . . . . . . .
Instrument Cluster 9E-23. . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel Illumination 9E-25. . . . . . . . . . . . . .
Digital Clock 9E-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9E–8 INSTRUMENTATION/DRIVER INFORMATION
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D109B501
CIGAR LIGHTER
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the ashtray from the ashtray housing.
3. Remove the cigar lighter from the cigar lighter socket.
D19B502A
4. Remove the cigar lighter socket from the cigar lighter
housing.
Caution: Ashtray housing edge could cause seri-
ous injury.

Push out the socket.

Disconnect the electrical connector (1).

Remove the socket (2).
D109B503
Installation Procedure
1. Connect the electrical connector.
2. Install the cigar lighter socket.
3. Install the cigar lighter in the cigar lighter socket.
4. Install the ashtray.
5. Connect the negative battery cable.

9E –22 INSTRUMENT/DRIVER INFORMATION
DAEWOO M-150 BL2
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS

Application

Nm

Lb-Ft

Lb-In
Passenger’s Airbag Module Blank Cover Screw

1.5–2

–

13–18
INSTRUMENT CLUSTER INDICATOR LAMPS SPECIFICATIONS
Indicator Lamp Color Bulb
ABS Warning Amber 14 v 1.4 W
Airbag Warning Red 14 v 1.4 W
Battery Charge Indicator Red 14 v 1.4 W
Fasten Seat Belt Warning Red 14 v 1.4 W
High Beam Indicator Blue 14 v 1.4 W
Low Fuel Level Warning Amber 12 v 3 W Oil Pressure Warning Red 14 v 1.4 W Parking Brake Indicator and Brake Fluid Warning Red 14 v 1.4 W Service Engine Soon Warning Amber 14 v 1.4 W
Turn Signal Indicators

Green

14 v 1.4 W
Instrument Cluster IlluminationBlue12 v 3 W
Rear Fog Lamp IndicatorAmber14 v 1.4 W

DAEWOO M-150 BL2
SECTION 9F
AUDIO SYSTEMS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and Operation 9F-2. . . . . . . . . . . . . . . . . .
Stereo Cassette AM/FM Radio with CD Changer
and RDS/Audio Security System 9F-2. . . . . . . . . . . . .
Front and Rear Speakers 9F-2. . . . . . . . . . . . . . . . . . .
Roof Antenna 9F-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tape Player and Cassette Care 9F-2. . . . . . . . . . . . .
Compact Disc Care 9F-2. . . . . . . . . . . . . . . . . . . . . . . .
Component Locator 9F-3. . . . . . . . . . . . . . . . . . . . . . . .
Audio Systems 9F-3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Information and Procedures 9F-4. . . . .
Audio System 9F-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repair Instructions 9F-6. . . . . . . . . . . . . . . . . . . . . . . . .
On–Vehicle Service 9F-6. . . . . . . . . . . . . . . . . . . . . . . . . .
Audio System 9F-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CD Changer 9F-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Speakers 9F-8. . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Speaker Covers 9F-9. . . . . . . . . . . . . . . . . . . . . .
Rear Speakers 9F-9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Roof Antenna 9F-10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 9F-11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9F-11. . . . . . . . . .
Schematic and Routing Diagrams 9F-12. . . . . . . . . .
Audio System Circuit 9F-12. . . . . . . . . . . . . . . . . . . . . .

9F –2 AUDIO SYSTEMS
DAEWOO M-150 BL2
DESCRIPTION AND OPERATION
STEREO CASSETTE AM/FM RADIO
WITH CD CHANGER AND
RDS/AUDIO SECURITY SYSTEM
The stereo digital logic cassette AM/FM radio with elec-
tronic tape ejection and the stereo digital logic cassette
AM/FM radio with a CD changer located under the front
seat (LH) are optional equipment.
The radio data system (RDS) uses a single button to se-
lect a specific radio station once it is set to the listener’s
preference.
The audio security system is activated whenever the au-
dio system circuit is disconnected from the battery. A
four-digit security code must be entered in order for the
audio system to be functional once again. The security
code is stamped on a card located in the vehicle (usually
in the glove box). One of the following security code en-
tering procedures can be followed.
With RDS
1. With the ignition switch in the I or II position, turn the
radio ON. At this time, “CODE” will be shown on the
radio display.
2. Press the P-UP button until the correct first digit is
shown on the display.
3. Press the P-DN button to move over to the second
digit and then press P-UP once again to enter the cor-
rect second digit.
4. Use steps two and three to enter the third and fourth
digits using the same method.
5. After entering the correct four-digit security code,
press the TP button. “CODE OK” will briefly appear
on the radio display, and the system is ready for use.
Wrong Code
If the wrong code is entered, “ERROR 1” will appear on
the display. After this, “CODE” will appear once again,
and the correct security code can be entered. The timebetween each new coding attempt is doubled; a total of
ten coding attempts can be made.
FRONT AND REAR SPEAKERS
All audio systems use four speakers: two speakers
mounted in the front doors and two speakers mounted in
the rear parcel side shelf.
ROOF ANTENNA
Roof antenna is located on the roof and is designed to
separate the antenna pole from the antenna base. The
antenna pole should be removed to prevent the painting
damage before washing the vehicle. The roof antenna
cannot be adjusted.
TAPE PLAYER AND CASSETTE CARE
The head and the capstan are the two parts of the tape
player that should be cleaned. This service should be
performed every 100 hours of cassette operation.
In order to clean the head and the capstan, use a cotton
swab dipped in rubbing alcohol.
A cassette cleaning kit may also be used to clean the
head and the capstan. Follow the cleaning kit instruc-
tions to clean the tape player.
Do not touch the tape head with magnetized tools. If the
head becomes magnetized, it will degrade cassettes
played in the player. No service is performed on the cas-
settes. The cassette manufacturer handles warranties
of the cassettes. Store cassettes away from extreme
heat and direct sunlight.
COMPACT DISC CARE
Handle discs carefully. Store the discs in protective
cases away from the sun, heat, and dust. If the surface
is soiled, dampen a clean, soft cloth in a solution of mild
neutral detergent and wipe the disc clean. Mini discs
(about 3 inches in diameter), will not eject and should
not be used.

9F –6 AUDIO SYSTEMS
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D109D547
AUDIO SYSTEM
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the instrument cluster trim panel from the in-
strument panel. Refer to Section 9E, Instrument/Driv-
er Information.
3. Remove the audio system from the instrument panel.

Remove the screws (1).

Disconnect the electrical connector and the anten-
na cable (2).

Remove the audio system (3).
D109D548
Installation Procedure
1. Connect the electrical connector and the antenna
cable.
2. Install the audio system with the screws.
3. Install the instrument cluster trim panel. Refer to Sec-
tion 9E, Instrument/Driver Information.
4. Connect the negative battery cable.
D19D549A
CD CHANGER
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the audio system from the instrument panel.
Refer to “Audio System” in this section.
3. Remove the floor console. Refer to Section 9G, Inte-
rior Trim.
4. Disconnect the CD changer electrical connector from
the audio system.
a. CD changer electrical connector.

DAEWOO M-150 BL2
SECTION 9G
INTERIOR TRIM
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and Operation 9G-2. . . . . . . . . . . . . . . . . .
Interior Trim Panels 9G-2. . . . . . . . . . . . . . . . . . . . . . . .
Pressure Relief Vent 9G-2. . . . . . . . . . . . . . . . . . . . . . .
Floor Console 9G-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking Brake Cable Cover 9G-2. . . . . . . . . . . . . . . . .
Floor Carpet 9G-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Component Locator 9G-3. . . . . . . . . . . . . . . . . . . . . . . .
Interior Trim 9G-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Instructions 9G-4. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9G-4. . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Trim Panel (Standard) 9G-4. . . . . . . . . . .
Front Door Trim Panel (Deluxe) 9G-5. . . . . . . . . . . . .
Rear Door Trim Panel (Standard) 9G-6. . . . . . . . . . . .
Rear Door Trim Panel (Deluxe) 9G-7. . . . . . . . . . . . . .
Rear Door Interior Garnish Molding 9G-8. . . . . . . . . .
Rear Door Exterior Garnish Molding 9G-9. . . . . . . . . Tailgate Trim Panel 9G-9. . . . . . . . . . . . . . . . . . . . . . . .
A–Pillar Trim Panel 9G-10. . . . . . . . . . . . . . . . . . . . . . .
Upper B–Piller Trim Panel 9G-10. . . . . . . . . . . . . . . . .
Lower B–Pillar Trim Panel 9G-11. . . . . . . . . . . . . . . . .
C–Pillar Trim Panel 9G-11. . . . . . . . . . . . . . . . . . . . . . .
Rear Parcel Shelf 9G-12. . . . . . . . . . . . . . . . . . . . . . . .
Rear Parcel Side Shelf 9G-13. . . . . . . . . . . . . . . . . . . .
Front Rocker Trim Panel 9G-13. . . . . . . . . . . . . . . . . .
Rear Rocker Trim Panel 9G-14. . . . . . . . . . . . . . . . . . .
Floor Console 9G-15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking Brake Cable Cover 9G-15. . . . . . . . . . . . . . . .
Floor Carpet 9G-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Compartment Wheelhouse
Trim Panel 9G-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Tools and Equipment 9G-18. . . . . . . . . . . . . .
Special Tools Table 9G-18. . . . . . . . . . . . . . . . . . . . . . .