Oil DAEWOO MATIZ 2003 Service Repair Manual

EXTERIOR TRIM 9M–3
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D109E586
ROOF MOLDING
Removal Procedure
1. Remove the roof molding from the plastic clips (1).
D109E587
Installation Procedure
1. Press the roof molding onto the plastic clips.
D19E588A
REAR SPOILER
Removal Procedure
1. Open the tailgate.
2. Remove the spoiler seals.

9M –4 EXTERIOR TRIM
DAEWOO M-150 BL2
D19E589A
3. Remove the rear spoiler from the tailgate.

Remove the nuts (1).

Remove the rear spoiler (2).
D19E590A
Installation Procedure
1. Install the rear spoiler on the tailgate with the nuts.
2. Install the spoiler seals.
D209B109
FRONT BUMPER SPACER
Removal Procedure
1. Support the hood suitably.
2. Disconnect the negative battery cable.
3. Remove the front bumper spacer.

Remove the bolts (1).

Remove the front bumper spacer from the bumper
fascia (2).
4. Remove the turn signal lamps. Refer to Section 9B,
Lighting Systems.
D209B110
Installation Procedure
1. Install the turn signal lamps. Refer to Section 9B,
Lighting Systems.
2. Install the front bumper spacer with the bolts.
3. Connect the negative battery cable.

ROOF 9Q–3
DAEWOO M-150 BL2
COMPONENT LOCATOR
ROOF
D19C402B
1. Sunroof Handle
2. Sunroof Screen
3. Sunroof Screen Seal
4. Sunroof Upper Frame
5. Roof Seal
6. Sunroof Lower Frame
7. Sunroof Cover8. Roof Rail
9. Rear Spoiler
10. Roof Molding
11. Roof Rack Bracket
12. Roof Rack Pad
13. Cap
14. Roof Rack

REMOTE KEYLESS ENTRY AND ANTI–THEFT SYSTEM 9T – i
DAEWOO M-150 BL2
SECTION 9T
REMOTE KEYLESS ENTRY AND
ANTI-THEFT SYSTEM
TABLE OF CONTENTS
Description and Operation 9T-2. . . . . . . . . . . . . . . . . .
Remote Keyless Entry and
Anti-Theft System 9T-2. . . . . . . . . . . . . . . . . . . . . . .
Remote Locking and Unlocking 9T-2. . . . . . . . . . . . . .
Security Indicator 9T-2. . . . . . . . . . . . . . . . . . . . . . . . . .
Intrusion Sensing 9T-2. . . . . . . . . . . . . . . . . . . . . . . . . .
Siren 9T-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vehicle Locator 9T-2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Autolocking (Safety Lock) 9T-3. . . . . . . . . . . . . . . . . .
Control Module/Receiver 9T-3. . . . . . . . . . . . . . . . . . . Repair Instructions 9T-4. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9T-4. . . . . . . . . . . . . . . . . . . . . . . . . .
Siren 9T-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Password Programming 9T-5. . . . . . . . . . . . . . . . . . . .
Specifications 9T-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9T-6. . . . . . . . . . .
Schematic and Routing Diagrams 9T-7. . . . . . . . . . .
Remote Keyless Entry and
Anti-Theft System 9T-7. . . . . . . . . . . . . . . . . . . . . . .
IMMOBILIZER ANTI-THEFT SYSTEM
TABLE OF CONTENTS
Description and Operation 9T-10. . . . . . . . . . . . . . . . .
Immobilizer System 9T-10. . . . . . . . . . . . . . . . . . . . . . .
Electronically Coded Keys 9T-10. . . . . . . . . . . . . . . . .
Detection Coil 9T-10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Immobilizer Control Unit 9T-10. . . . . . . . . . . . . . . . . . .
Serial Data Link 9T-11. . . . . . . . . . . . . . . . . . . . . . . . . .
Electronic Control Module (ECM) 9T-11. . . . . . . . . . .
Security Indicator 9T-12. . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Information and Procedures 9T-13. . . .
Immobilizer System (FENIX 5MR) 9T-13. . . . . . . . . .
Immobilizer System (SIRIUS D3) 9T-13. . . . . . . . . . .
DTC 1600 ECM Immobilizer Error
(No Answer) 9T-14. . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC 1601 ECM Immobilizer Error
(Incorrect Answer) 9T-16. . . . . . . . . . . . . . . . . . . . . .
DTC 1602 ECM Immobilizer Error
(ECM Locked) 9T-18. . . . . . . . . . . . . . . . . . . . . . . . .
P1628 ECM Immobilizer Error 9T-20. . . . . . . . . . . . . .
P1629 ECM Immobilizer Error 9T-22. . . . . . . . . . . . . . Key Status Errors (FENIX 5MR) 9T-24. . . . . . . . . . . .
Key Status Errors (SIRIUS D3) 9T-24. . . . . . . . . . . . .
Communication Between Immobilizer and
Test Equipment (FENIX 5MR) 9T-25. . . . . . . . . . . .
Communication Between Immobilizer and
Test Equipment (SIRIUS D3) 9T-25. . . . . . . . . . . . .
Repair Instructions 9T-26. . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9T-26. . . . . . . . . . . . . . . . . . . . . . . . .
Key Coding Procedure 9T-26. . . . . . . . . . . . . . . . . . . .
ID Code Reprogramming 9T-26. . . . . . . . . . . . . . . . . .
Transponder 9T-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Detection Coil 9T-27. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Immobilizer Control Unit 9T-28. . . . . . . . . . . . . . . . . . .
Specifications 9T-30. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9T-30. . . . . . . . . .
Schematic and Routing Diagrams 9T-31. . . . . . . . . .
Immobilizer Anti-Theft System 9T-31. . . . . . . . . . . . .
Remote Keyless Entry and Immobilizer
Anti-theft System 9T-32. . . . . . . . . . . . . . . . . . . . . . .

IMMOBILIZER ANTI-THEFT SYSTEM 9T – 9
DAEWOO M–150 BL2

SECTION 9T
IMMOBILIZER ANTI-THEFT SYSTEM
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
Description and Operation 9T-10. . . . . . . . . . . . . . . . .
Immobilizer System 9T-10. . . . . . . . . . . . . . . . . . . . . . .
Electronically Coded Keys 9T-10. . . . . . . . . . . . . . . . .
Detection Coil 9T-10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Immobilizer Control Unit 9T-10. . . . . . . . . . . . . . . . . . .
Serial Data Link 9T-11. . . . . . . . . . . . . . . . . . . . . . . . . .
Electronic Control Module (ECM) 9T-11. . . . . . . . . . .
Security Indicator 9T-12. . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Information and Procedures 9T-13. . . .
Immobilizer System (FENIX 5MR) 9T-13. . . . . . . . . .
Immobilizer System (SIRIUS D3) 9T-13. . . . . . . . . . .
DTC 1600 ECM Immobilizer Error
(No Answer) 9T-14. . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC 1601 ECM Immobilizer Error
(Incorrect Answer) 9T-16. . . . . . . . . . . . . . . . . . . . . .
DTC 1602 ECM Immobilizer Error
(ECM Locked) 9T-18. . . . . . . . . . . . . . . . . . . . . . . . .
P1628 ECM Immobilizer Error 9T-20. . . . . . . . . . . . . .
P1629 ECM Immobilizer Error 9T-22. . . . . . . . . . . . . . Key Status Errors (FENIX 5MR) 9T-24. . . . . . . . . . . .
Key Status Errors (SIRIUS D3) 9T-24. . . . . . . . . . . . .
Communication Between Immobilizer and
Test Equipment (FENIX 5MR) 9T-25. . . . . . . . . . . .
Communication Between Immobilizer and
Test Equipment (SIRIUS D3) 9T-25. . . . . . . . . . . . .
Repair Instructions 9T-26. . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9T-26. . . . . . . . . . . . . . . . . . . . . . . . .
Key Coding Procedure 9T-26. . . . . . . . . . . . . . . . . . . .
ID Code Reprogramming 9T-26. . . . . . . . . . . . . . . . . .
Transponder 9T-27. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Detection Coil 9T-27. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Immobilizer Control Unit 9T-28. . . . . . . . . . . . . . . . . . .
Specifications 9T-30. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9T-30. . . . . . . . . .
Schematic and Routing Diagrams 9T-31. . . . . . . . . .
Immobilizer Anti-Theft System 9T-31. . . . . . . . . . . . .
Remote Keyless Entry and Immobilizer
Anti-theft System 9T-32. . . . . . . . . . . . . . . . . . . . . . .

9T–10 IMMOBILIZER ANTI-THEFT SYSTEM
DAEWOO M–150 BL2
DESCRIPTION AND OPERATION
IMMOBILIZER SYSTEM
The purpose of the Immobilizer system is to provide
additional theft deterrence to the vehicle in which it is
installed and to prevent it from being stolen or driven by
unauthorized users.
The verification of the user authorization is done by an
ignition key with integrated transponder.
The external LED displays the Immobilizer status and
has an additional theft deterrence function.
To secure the communication, the status is exchanged
between the Immobilizer and the ECM in a 5 byte of en-
coded data.
These 5 bytes are composed by a mixture of random
data and two types of fixed code

a vehicle model identification number : MIN

a vehicle specific identification : VIN
The MIN is known from the first supply of the system.
The VIN is realized by ICU on the special order from the
key coding (reading of transponder code and storing it
as valid key code in Immobilizer EEPROM).
A different random data is computed at each key transi-
tion.
All the immobilization communication between the ECM
and ICU is made on K-line (K line : Serial data line ’7’).
Due to the learning of the Vehicle specific identification
Number, both ICU and ECM can stay in 3 stable modes

Virgin mode (VIN not learnt)

Learnt mode (VIN learnt)

Neutral mode (for a new VIN learning)
In case of using valid key, the release message commu-
nication with the ECM take place and the LED displays
the Immobilizer status valid key In case of using invalid
key, the ECM disables the fuel injector circuit with coded
intervention and sets DTC(Diagnostic Trouble Code)
The above conditions are maintained until the ignition is
switched off.
An ECM without an immobilizer control unit cannot be
interchanged for an ECM that is used with an immobiliz-
er control unit system. The Immobilizer control unit and
ECM must have a matching ID code. ID coding and key
coding are accomplished by using Scanner–100
The Immobilizer system consists of

a maximum or 5 ignition keys with integrated trans-
ponder

the toroidal coil (Detection coil) for energizing and
reading the transponder mounted at the ignition lock.

the Immobilizer control unit(ICU) with :
– power supply
– ignition input circuit
– transponder modulation and demodulation unit – EEPROM
– driver electronic for the external status LED
– serial data link hardware

the external status LED for displaying the Immobilizer
status

the serial data link between Immobilizer and ECM
ELECTRONICALLY CODED KEYS
Each valid ignition key has an internal transponder
which is a read /write transponder.
The transponder contains an implementation of a cryp-
to-algorithm with 96 bits of user configurable s cret-key
contained in EEPROM and transmits data to the ICU by
modulating the amplitude of the ele tromagnetic field,
and receives data and commands in a similar way.
DETECTION COIL
The toroidal coil is mounted at the ignition lock in front of
the key barrel.
It is connected to the ICU with a four terminal connector
fixed at the body of the coil.
The length of the connection between coil and Immobi-
lizer is restricted to 50cm. The correct placement on the
ignition lock and the exact electrical data is very impor-
tant for the reading distance of transponder.
The toroidal coil and receiving coil inside the transpond-
er built a transformer. During the readingprocess the coil
induces energy into the transponder. The transponder
charges the field and generates an amplitude modulated
signal with the manchester coded data. This charge of
the field is demodulated inside the Immobilizer.
The Immobilizer contains the coil driver hardware for di-
rect connection of the toroidal coil.
IMMOBILIZER CONTROL UNIT
The function of the Immobilizer System is shared be-
tween the ICU and the ECM.
The task of the Immobilizer Electronic Control unit (ICU)
are:

Reading of the input information “ignition ON/OFF”

Controlling the states LED

Controlling the transponder read/write process (mod-
ulation, demodulation, decoding, comparison of the
read code with the code of the valid keys).

Communication with the ECM after ignition ON (re-
ceiving of the ECM-request and transmission of re-
lease message).

Special functions for calculation and handling of the
VIN-code.

9T–14 IMMOBILIZER ANTI-THEFT SYSTEM
DAEWOO M–150 BL2
D19T002B
DIAGNOSTIC TROUBLE CODE (DTC) 1600
ECM IMMOBILIZER ERROR (NO ANSWER)
Circuit Description
When the ignition is turned ON, the key is tested by the
immobilizer anti-theft system. While the key code is be-
ing read by the immobilizer control unit, the engine can
start and run with any key that will turn the lock cylinder.
The key code is read and compared with key codes that
have been stored in the memory of the immobilizer con-
trol unit. If a valid key is detected, the immobilizer control
unit sends a serial data release message to the elec-
tronic control module (ECM). Included in the release
message is an identification (ID) code which assures
that neither the immobilizer control unit nor the ECM has
been substituted to defeat the system. If the ECM re-
ceives an invalid release message, the ECM performs
the following actions:
Disables the fuel injector circuit.

Disables the fuel pump circuit.

Disables the ignition coil.
DTC Will Set When

The ECM does not receive the signal from the immo-
bilizer control module when the ignition is turned on.

The above conditions are maintained until the ignition
is switched OFF.
DTC 1600 Will Clear When

The ignition switch is turned OFF or the scan tool
TROUBLE CODE CLEAR command is issued.

9T–16 IMMOBILIZER ANTI-THEFT SYSTEM
DAEWOO M–150 BL2
D19T002B
DIAGNOSTIC TROUBLE CODE (DTC) 1601
ECM IMMOBILIZER ERROR (INCORRECT ANSWER)
Circuit Description
When the ignition is turned ON, the key is tested by the
immobilizer anti-theft system. While the key code is be-
ing read by the immobilizer control unit, the engine can
start and run with any key that will turn the lock cylinder.
The key code is read and compared with key codes that
have been stored in the memory of the immobilizer con-
trol unit. If a valid key is detected, the immobilizer control
unit sends a serial data release message to the elec-
tronic control module (ECM). Included in the release
message is an identification (ID) code which assures
that neither the immobilizer control unit nor the ECM has
been substituted to defeat the system. If the ECM re-ceives an invalid release message, the ECM performs
the following actions:

Disables the fuel injector circuit.

Disables the fuel pump circuit.

Disables the ignition coil.
DTC 1601 Will Set When

The ECM receives an incorrect release message
from the immobilizer control unit more than five times.
DTC 1601 Will Clear When

The ignition switch is turned OFF or the scan tool
TROUBLE CODE CLEAR command is issued.

9T–18 IMMOBILIZER ANTI-THEFT SYSTEM
DAEWOO M–150 BL2
D19T002B
DIAGNOSTIC TROUBLE CODE (DTC) 1602
ECM IMMOBILIZER ERROR (ECM LOCKED)
Circuit Description
When the ignition is turned ON, the key is tested by the
immobilizer anti-theft system. While the key code is be-
ing read by the immobilizer control unit, the engine can
start and run with any key that will turn the lock cylinder.
The key code is read and compared with key codes that
have been stored in the memory of the immobilizer con-
trol unit. If a valid key is detected, the immobilizer control
unit sends a serial data release message to the elec-
tronic control module (ECM). Included in the release
message is an identification (ID) code which assures
that neither the immobilizer control unit nor the ECM has
been substituted to defeat the system. If the ECM re-ceives an invalid release message, the ECM performs
the following actions:

Disables the fuel injector circuit.

Disables the fuel pump circuit.

Disables the ignition coil.
DTC 1602 Will Set When

The immobilizer control unit does not learn and store
the codes of valid keys.
DTC 1602 Will Clear When

The ignition switch is turned OFF or the scan tool
TROUBLE CODE CLEAR command is issued.

9T–24 IMMOBILIZER ANTI-THEFT SYSTEM
DAEWOO M–150 BL2
KEY STATUS ERRORS (FENIX 5MR)
The following KEY STATUS messages may be shown
on the scan tool after commanding FIRST KEY COD-
ING and KEY ADD:

IGNITION OFF STATUS. This message informs the
technician that the ignition is OFF during the key cod-
ing process. Turn the ignition ON during key coding,
but do not start the engine.

KEY IS OCCUPIED. Only five keys may be coded. If
a new key is desired, the previous key codes must be
deleted. Up to five keys may then be authorized.

ALREADY AUTHORIZED. Key coding is being at-
tempted with a key that is already authorized.

ERROR NO. A3, A4, A5. There is no communication
between the transponder in the ignition key and the
detection coil. Follow the steps below to diagnose the
problem:
1. Try a different key. If a different key works, the
problem is in the original key.
2. If trying a different key results in the same er-
ror message, replace the detection coil.

INVALID KEY. The communication between the im-
mobilizer control unit and the key transponder has not
validated the key. Follow the steps below to diagnose
the problem:
1. Code the key. Refer to “Key Coding Proce-
dure” in this section.
2. If the same message is received after key
coding, check the connection of the detection
coil.
3. If the detection coil is okay, replace the immo-
bilizer. Refer to “Immobilizer Control Unit” in
this section.

NO TRANSPONDER DETECTED. The fault may be
in ignition key transponder, the detection coil, or the
immobilizer. Follow the steps below to diagnose the
problem:
1. Try a different key. If a different key works, the
problem is in the original key.
2. If trying a different key results in the same er-
ror message, check the connection of the
detection coil.
3. If the connection of the detection coil is okay,
disconnect the detection coil and use an ohm-
meter to check for an open detection coil.
4. If the detection coil is not open, replace the
immobilizer control unit. Refer to “Immobilizer
Control Unit” in this section.
KEY STATUS ERRORS (SIRIUS D3)
The following KEY STATUS messages may be shown
on the scan tool after commanding FIRST KEY COD-
ING and KEY ADD:

IGNITION OFF STATUS. This message informs the
technician that the ignition is off during the key coding
process. Turn the ignition ON during key coding, but
do not start the engine.

KEY IS OCCUPIED. Only five keys may be coded. If
a new key is desired, the previous key codes must be
deleted. Up to five keys may then be authorized.

ALREADY AUTHORIZED. Key coding is being at-
tempted with a key that is already authorized.

ERROR NO. A3, A4, A5. There is no communication
between the transponder in the ignition key and the
detection coil. Follow the steps below to diagnose the
problem:
1. Try a different key. If a different key works, the
problem was in the original key.
2. If trying a different key resulted in the same error
message, replace the detection coil.

INVALID KEY. The communication between the im-
mobilizer control unit and the key transponder has not
validated the key. Follow the steps below to diagnose
the problem:
1. Code the key. Refer to “Key Coding Procedure” in
this section.
2. If the same message is received after key coding,
check the connection of the detection coil.
3. If the detection coil is okay, replace the immobiliz-
er. Refer to “Immobilizer Control Unit” in this sec-
tion.

NO TRANSPONDER DETECTED. The fault may be
in ignition key transponder, the detection coil, or the
Immobilizer. Follow the steps below to diagnose the
problem
1. Try a different key. If a different key works, the
problem was in the original key.
2. If trying a different key resulted in the same error
message, check the connection of the detection
coil.
3. If the connection of the detection coil is okay, dis-
connect the detection coil and use an ohmmeter to
check for an open detection coil.
4. If the detection coil was not open, replace the im-
mobilizer control unit. Refer to “Immobilizer Control
Unit” in this section.