Window DAEWOO MATIZ 2003 Service User Guide

LIGHTING SYSTEMS 9B–13
DAEWOO M-150 BL2
D19D512A
Installation Procedure
1. Install the license plate lamp socket.
2. Install the tailgate handle. Refer to Section 9M, Exte-
rior Trim.
3. Connect the electrical connector.
4. Remove the rear window wiper motor assembly. Re-
fer to Section 9D, Wipers/Washer Systems.
5. Install the license plate lamp bulb.
6. Install the license plate lamp with the screws.
7. Connect the negative battery cable.
D109D513
DOOR JAMB SWITCH
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the door jamb switch.

Remove the screw (1).

Disconnect the electrical connector (2).

Remove the door jamb switch (3).
D109D514
Installation Procedure
1. Install the door jamb switch with the screw.
2. Connect the electrical connector.
3. Connect the negative battery cable.
D19D515A
INTERIOR COURTESY LAMP
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the interior courtesy lamp.

Pry off the interior courtesy lamp lens (1).

Remove the screws (2).

Disconnect the electrical connector (3).

Remove the interior courtesy lamp (4).

DAEWOO M-150 BL2
SECTION 9D
WIPERS / WASHER SYSTEMS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and Operation 9D-2. . . . . . . . . . . . . . . . . .
Windshield Wiper System 9D-2. . . . . . . . . . . . . . . . . .
Windshield Washer System 9D-2. . . . . . . . . . . . . . . . .
Rear Window Wiper/Washer System 9D-2. . . . . . . . .
Diagnostic Information and Procedures 9D-3. . . . .
Windshield/Rear Window Wiper and Washer
System 9D-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Instructions 9D-6. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9D-6. . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Wiper Arm 9D-6. . . . . . . . . . . . . . . . . . . . .
Rear Window Wiper Arm 9D-6. . . . . . . . . . . . . . . . . . .
Windshield Wiper Motor 9D-7. . . . . . . . . . . . . . . . . . . .
Rear Window Wiper Motor 9D-8. . . . . . . . . . . . . . . . . . Windshield Wiper Linkage 9D-9. . . . . . . . . . . . . . . . . .
Windshield Wiper Blade 9D-10. . . . . . . . . . . . . . . . . . .
Washer Reservoir 9D-10. . . . . . . . . . . . . . . . . . . . . . . .
Washer Pump 9D-11. . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Washer Nozzle 9D-12. . . . . . . . . . . . . . . .
Rear Window Washer Nozzle 9D-12. . . . . . . . . . . . . .
Washer Hose 9D-13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 9D-15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9D-15. . . . . . . . . .
Schematic and Routing Diagrams 9D-16. . . . . . . . . .
Windshield/Rear Window Wiper/Washer
System 9D-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WIPERS/WASHER SYSTEMS 9D–3
DAEWOO M-150 BL2
DIAGNOSTIC INFORMATION AND PROCEDURES
WINDSHIELD/REAR WINDOW WIPER AND WASHER SYSTEM
ConditionProbable CauseCorrection
Windshield Wipers Do Not
Work At Any Speed
The open or a short in the power
supply circuit to the fuse F8.
Repair or replace the open a short
in the power supply circuit to the
fuse F8.

Fuse F8 is blown.
Replace the fuse F8.

Faulty wiper/washer switch.
Replace the wiper/washer switch.

The circuit between the
wiper/washer switch connector
and the wiper relay is open or
short.
Repair or Replace the wiring
harness.

The circuit between the fuse F8
and the wiper relay is open or
short.
Repair or Replace the wiring
harness.

Faulty wiper relay.
Replace the wiper relay.

The circuit between the wiper
relay and the ground G201 is the
open circuit or a short circuit.
Repair or Replace the open circuit
or a short circuit between the
wiper relay and the ground G201.

The circuit between the
wiper/washer switch and the wiper
motor is the open circuit or a short
circuit.
Repair or Replace the wiring
harness.

The circuit between the fuse F8
and the wiper motor is the open
circuit or a short circuit.
Repair or Replace the wiring
harness.

The circuit between the wiper
relay and the wiper motor is the
open circuit or a short circuit.
Repair or Replace the wiring
harness.

Faulty wiper motor.
Replace the wiper motor.

The connection of the wiper
linkage and the wiper motor is
poor.
Tighten completely the nut.

Tighten completely the ball.

Wiper linkage is out of order.
Replace the wiper linkage.
Wipers Do Not Work On High
Faulty wiper/washer switch.
Replace the wiper/washer switch.
Speed, Low Speed OK
The circuit between the
wiper/washer switch and the wiper
motor is the open circuit or a short
circuit.
Repair or Replace the wiring
harness.

Faulty wiper motor.
Replace the wiper motor.
Wipers Do Not Work On Low
Faulty wiper/washer switch.
Replace the wiper/washer switch.
Speed, High Speed OK
The circuit between the
wiper/washer switch and the wiper
motor is the open circuit or a short
circuit.
Repair or Replace the wiring
harness.

Faulty wiper motor.
Replace the wiper motor.

9D –4 WIPERS/WASHER SYSTEMS
DAEWOO M-150 BL2
WINDSHIELD/REAR WINDOW WIPER AND WASHER SYSTEM(Cont’d)
ConditionProbable CauseCorrection
Wipers Do Not On Intermittent,
Other Speed OK
The circuit between the fuse F8
and the wiper relay is the open
circuit or a short circuit.
Repair or Replace the wiring
harness.

The circuit between the fuse F8
and the wiper motor is the open
circuit or a short circuit.
Repair or Replace the wiring
harness.

Faulty wiper/washer switch.
Replace the wiper/washer switch.

The circuit between the
wiper/washer switch and the wiper
relay is the open circuit or a short
circuit.
Repair or Replace the wiring
harness.

Faulty wiper relay.
Replace the wiper relay.

The circuit between the wiper
relay and the wiper motor is the
open circuit or a short circuit.
Repair or Replace the wiring
harness.

Poor ground G201.
Repair or Replace the wiring
harness.

Faulty wiper motor.
Replace the wiper motor.
Windshield Washer Does Not
Work, Windshield Wipers OK
The open or a short in the power
supply circuit to the fuse F9.
Repair or Replace the open or a
short in the power supply circuit to
the fuse F9.

Fuse F9 is blown.
Replace the fuse.

The circuit between the fuse F9
and the wiper/washer switch is the
open circuit or a short circuit.
Repair or Replace the wiring
harness.

Faulty wiper/washer switch.
Replace the wiper/washer switch.

The circuit between the wiper/
washer switch and the wiper relay
is the open circuit or a short
circuit.
Repair or Replace the wiring
harness.

Faulty wiper relay.
Replace the wiper relay.

The circuit between the wiper
relay and ground G201 is the
open circuit or a short circuit.
Repair or Replace the wiring
harness.

The circuit between the
wiper/washer switch and the
windshield washer pump is the
open circuit or a short circuit.
Repair or Replace the wiring
harness.

Faulty windshield washer pump.
Replace the windshield wash
pump.

Poor ground G201.
Repair or Replace the wiring
harness.

WIPERS/WASHER SYSTEMS 9D–5
DAEWOO M-150 BL2
WINDSHIELD/REAR WINDOW WIPER AND WASHER SYSTEM(Cont’d)
ConditionProbable CauseCorrection
Rear Wiper Does Not Work
The open or a short in the power
supply circuit to the fuse F9.
Repair or Replace the open or a
short in the power supply circuit to
the fuse F8.

Fuse F9 is blown.
Replace the fuse F9.

The circuit between the fuse F9
and the wiper/washer switch is the
open circuit or a short circuit.
Repair or Replace the wiring
harness.

Faulty wiper/washer switch.
Replace the wiper/washer switch.

The circuit between the
wiper/washer switch and the rear
window wiper motor is the open
circuit or a short circuit.
Repair or Replace the wiring
harness.

The circuit between the fuse F9
and the rear window wiper motor
is the open circuit or a short
circuit.
Repair or Replace the wiring
harness.

Faulty rear window wiper motor.
Replace the rear window wiper
motor.

Poor ground G403.
Repair or Replace the wiring
harness.
Rear Window Washer Does Not
Work, Rear Window Wiper OK
The open or a short in the power
supply circuit to the fuse F9.
Repair or Replace the open or a
short in the power supply circuit to
the fuse F9.

Fuse F9 is blown.
Replace the fuse F9.

The circuit between the fuse F9
and wiper/washer switch is the
open circuit or a short circuit.
Repair or Replace the wiring
harness.

Faulty wiper/washer switch.
Replace the wiper/washer switch.

The circuit between the
wiper/washer switch and the
windshield washer pump is the
open circuit or a short circuit.
Repair or replace the wiring
harness.

Faulty windshield washer pump.
Replace the windshield washer
pump.

Poor ground G102.
Repair or Replace the wiring
harness.

9D –6 WIPERS/WASHER SYSTEMS
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D109D519
WINDSHIELD WIPER ARM
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Remove the wiper arm.

Remove the cap (1).

Remove the nut (2).

Remove the wiper arm (3).
D109D520
Installation Procedure
1. Install the wiper arm with the nut.
2. Install the cap.
D109D521
REAR WINDOW WIPER ARM
Removal Procedure
1. Remove the washer nozzle from the wiper arm. Refer
to “Rear Washer Nozzle” in this section.
2. Remove the wiper blade. Refer to “Windshield Wiper
Blade” in this section.
3. Remove the wiper arm.

Remove the cap (1).

Remove the nut (2).

Remove the wiper arm (3).

9D –8 WIPERS/WASHER SYSTEMS
DAEWOO M-150 BL2
D109D526
Installation Procedure
1. Install the wiper motor to the engine room with the
bolts.
a. Wiper motor assembly bolt.
2. Connect the electrical connector.
D109D527
3. Install the wiper linkage to the wiper motor linkage
ball.
b. Wiper linkage ball.
D109D528
4. Install the cowl vent grille. Refer to Section 9R, Body
Front End.
5. Install the windshield wiper arm. Refer to “Windshield
Wiper Arm” in this section.
6. Connect the negative battery cable.
D19D529A
REAR WINDOW WIPER MOTOR
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the wiper arm from the tailgate. Refer to
“Windshield Wiper Arm” in this section.
3. Remove the tailgate inside trim. Refer to Section 9G,
Interior Trim.
4. Remove the rear wiper motor assembly.

Disconnect the electrical connector (1).

Remove the screws (2).

Remove the rear wiper motor assembly (3).

9D –12 WIPERS/WASHER SYSTEMS
DAEWOO M-150 BL2
D109D539
Installation Procedure
1. Install the wiper motor to the washer reservoir assem-
bly.
2. Install the washer reservoir assembly.
Refer to “Washer Reservoir” in this section.
3. Connect the negative battery cable.
4. Fill the washer reservoir.
D109D541
WINDSHIELD WASHER NOZZLE
Removal Procedure
1. Remove the cowl vent grille. Refer to Section 9R,
Body Front End.
2. Remove the washer nozzle from the cowl vent grille.

Disconnect the washer nozzle hose (1).

Remove the washer nozzle (2).
D109D542
Installation Procedure
1. Install the washer nozzle to the cowl vent grille.
2. Install the washer nozzle hose to the washer nozzle.
3. Install the cowl vent grille. Refer toSec-
tion 9R, Body Front End.
D109D543
REAR WINDOW WASHER NOZZLE
Removal Procedure
1. Remove the washer nozzle from the wiper arm.

Disconnect the washer nozzle hose (1).

Remove the washer nozzle (2).

9D –16 WIPERS/WASHER SYSTEMS
DAEWOO M-150 BL2
SCHEMATIC AND ROUTING DIAGRAMS
WINDSHIELD/REAR WINDOW WIPER AND WASHER SYSTEM
D19D208B

9E–2 INSTRUMENTATION/DRIVER INFORMATION
DAEWOO M-150 BL2
DESCRIPTION AND OPERATION
CIGAR LIGHTER
The cigar lighter is located in the front portion of the in-
strument panel. To use the lighter, push it in completely.
When the lighter is hot, it will release itself from contact
with the heating element. The lighter and the heating
element can be damaged if the lighter is not allowed to
release itself fully from the heating element. Cigar lighter
is not equipped with the lamp.
ASHTRAY
The ashtray is located in the lower portion of the instru-
ment panel. In case of cleaning the ashtray up, remove
the ashtray by pushing the upper button and clean it up.
The ashtray lamp is optional.
INSTRUMENT PANEL VENTS
The center and the side vents in the instrument panel
can be adjusted up and down and from side to side. The
side vents can also be aimed toward the side windows in
order to defog them.
GLOVE BOX
The glove box can be opened by pulling up on the latch
handle. The glove box must be removed in order to gain
access to the passenger-side airbag module.
DIGITAL CLOCK
The digital clock is located in the instrument panel, be-
low the defroster grille. The clock is capable of a 12 –
hour display.
INSTRUMENT CLUSTER
The instrument cluster is located above the steering col-
umn and in the instrument cluster trim panel. The instru-
ment cluster contains the instruments that provide the
driver with vehicle performance information. The instru-
ment cluster contains a speedometer, an odometer, a
trip odometer, a temperature gauge, a fuel gauge, and
several indicator lamps. For replacement of the indicator
lamp bulbs contained in the instrument cluster, refer to
“Instrument Cluster Indicator Lamps Specifications” in
this section.
SPEEDOMETER/ODOMETER/TRIP
ODOMETER
The speedometer measures the speed of the vehicle. It
consists of an instrument cluster gauge connected to
the vehicle speed sensor on the transaxle output shaft.
The odometer measures the total distance the vehicle
has traveled since it was manufactured. It consists of an
instrument cluster gauge connected to the vehicle
speed sensor on the transaxle output shaft.
The trip odometer measures the distance the vehicle
has traveled since the odometer was last reset. It con-
sists of an instrument cluster gauge connected to the
vehicle speed sensor on the transaxle output shaft. The
trip odometer can be reset to zero at any time so that the
driver can record the distance traveled from any starting
point.
FUEL GAUGE
The fuel gauge consists of an instrument cluster gauge
connected to a sending unit in the fuel tank.
The fuel gauge indicates the quantity of fuel in the tank
without the ignition switch position.
TEMPERATURE GAUGE
The temperature gauge consists of an instrument clus-
ter gauge connected to a temperature sensor that is in
contact with the circulating engine coolant.
The temperature gauge indicates the temperature of the
coolant. Prolonged driving or idling in very hot weather
may cause the pointer to move beyond the center of the
gauge. The engine is overheating if the pointer moves
into the red zone at the upper limit of the gauge.
INSTRUMENT CLUSTER INDICATOR
LAMPS
The instrument cluster contains indicator lamps that in-
dicate the functioning of certain systems or the exis-
tence of potential problems with the operation of the
vehicle. The indicator lamps are replaceable. For re-
placement of the indicator lamps contained in the instru-
ment cluster, refer to “Instrument Cluster Indicator
Lamps Specifications” in this section.