Window DAEWOO MATIZ 2003 Service Owner's Manual

9E–4 INSTRUMENTATION/DRIVER INFORMATION
DAEWOO M-150 BL2
INSTRUMENT CLUSTER
D109B404
1. Instrument Cluster Lens
2. Instrument Cluster Window Plate
3. Speedometer Gauge
4. Fuel Gauge5. Temperature Gauge
6. Instrument Cluster Case
7. Fronted Circuit Plate
8. Instrument Cluster Bulb

INSTRUMENT/DRIVER INFORMATION 9E–19
DAEWOO M-150 BL2
D19B710A
7. Install the passenger’s airbag module blank cover to
the instrument panel with the screws.
Tighten
Tighten the screws to 1.5–2 N.m (13–18 lb-in).
a. Passenger’s airbag module blank cover screw
8. Install the instrument cluster brackets to the instru-
ment panel with the screws.
9. Install the instrument panel assembly. Refer to “In-
strument Panel” in this section.
10. Connect the negative battery cable.
D109B711
INSTRUMENT CLUSTER INDICATOR
LAMPS
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the instrument cluster from the instrument
panel. Refer to “Instrument Cluster” in this section.
3. Remove the indicator bulbs from the rear of the clus-
ter.
D109B712
Installation Procedure
1. Install the indicator bulb.
2. Install the instrument cluster to the instrument panel.
Refer to “Instrument Cluster” in this section.
3. Connect the negative battery cable.
D109B713
SPEEDOMETER/ODOMETER/TRIP
ODOMETER
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the instrument cluster from the instrument
panel. Refer to “Instrument Cluster” in this section.
3. Remove the instrument cluster lens and the face
plate.
a. Window plate.

9E –20 INSTRUMENT/DRIVER INFORMATION
DAEWOO M-150 BL2
D109B714
4. Remove the speedometer/odometer/trip odometer.

Remove the screws on the circuit plate (1).

Remove the speedometer/odometer/trip odometer
(2).
D19B715A
Installation Procedure
1. Install the speedometer/odometer/trip odometer with
the screws.
2. Install the instrument cluster lens and the face plate.
3. Install the instrument cluster. Refer to “Instrument
Cluster” in this section.
4. Connect the negative battery cable.
D109B713
FUEL GAUGE/TEMPERATURE
GAUGE
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the instrument cluster. Refer to “Instrument
Cluster” in this section.
3. Remove the instrument cluster lens and the face
plate.
a. Window plate.
D109B716
4. Remove the fuel gauge/temperature gauge from the
cluster assembly.

Remove the screws on the circuit plate (1).

Remove the fuel gauge (2).

Remove the temperature gauge (3).

9G –2 INTERIOR TRIM
DAEWOO M-150 BL2
DESCRIPTION AND OPERATION
INTERIOR TRIM PANELS
The interior trim panels are molded plastic and fasten
with screws or plastic clips.
PRESSURE RELIEF VENT
When all the windows are closed and the ventilation sys-
tem is on, the addition of outside air to the interior of the
vehicle causes a positive pressure within the vehicle. In
order to relieve the pressure, air is released through one
pressure relief vents. The pressure relief vent is located
in the luggage compartment, behind the spare wheel.
FLOOR CONSOLE
The floor console fits over the tunnel in the floor of the
vehicle and extends from under the center of the instru-
ment panel to the front seat area. The floor console con-
tains the transaxle shift lever and a cupholder.
The sensing and diagnosis module (SDM) for the airbag
system is located under the floor console.
PARKING BRAKE CABLE COVER
The parking brake cable cover should be removed to ad-
just the free play of the parking brake cable.
FLOOR CARPET
The molded one-piece floor carpet goes over both the
front and the rear floor pans.

9G –4 INTERIOR TRIM
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D109E532
FRONT DOOR TRIM PANEL
(STANDARD)
Tool Required
KM 475–B Trim Remover.
Removal Procedure
1. Remove the door pull from the front door.

Remove the screws (1).

Remove the door pull (2).
D109E533
2. Remove the inside door handle.

Remove the screw (1).

Disconnect the inside door handle rod (2).

Pry off the inside door handle (3).
D109E534
3. Remove the window regulator handle from the front
door.

Using a cloth, pull out the clip (1).

Remove the regulator handle (2).

INTERIOR TRIM 9G–5
DAEWOO M-150 BL2
D109E535
4. Pry off the trim panel using a trim remover KM 475–B.
Notice: Make sure to cover the remover with cloth to
prevent the paint damage of the door.
D109E536
Installation Procedure
1. Install the trim panel.
2. Install the window regulator handle with the clip.
3. Install the inside door handle and the door pull with
the screws.
D19E537A
FRONT DOOR TRIM PANEL
(DELUXE)
Removal Procedure
1. Remove the inside door handle. Refer to Section 9P,
Doors.
2. Remove the power window/mirror control switch as-
sembly from the front door.

Remove the screws (1).

Remove the power window/mirror control switch
assembly (2).

Disconnect the electrical connectors (3).
D19E538A
3. Remove the trim panel.

Remove the screws (1).

Remove the clips (2).

Remove the trim panel (3).

9G –6 INTERIOR TRIM
DAEWOO M-150 BL2
D109E539
4. Remove the inside channel weatherstrip. Refer to
Section 9P, Doors.
5. Remove the map pocket from the door trim.

Remove the screws (1).

Remove the map pocket (2).
D19E540A
Installation Procedure
1. Install the map pocket to the door trim with the
screws.
2. Install the inside channel weatherstrip. Refer to Sec-
tion 9P, Doors.
3. Install the door trim panel with the screws and the
clips.
4. Install the power window/mirror control switch assem-
bly with the screw.
5. Install the inside door handle. Refer to Section 9P,
Doors.
D109E541
2
REAR DOOR TRIM PANEL
(STANDARD)
Tool Required
KM 475–B Trim Remover.
Removal Procedure
1. Remove the inside door handle.

Remove the screw (1).

Disconnect the inside door handle rod.

Pry off the inside door handle (2).
D109E542
2. Remove the door pull.

Remove the screws (1).

Remove the door pull (2).

INTERIOR TRIM 9G–7
DAEWOO M-150 BL2
D109E543
3. Remove the window regulator handle from the rear
door.

Using a cloth, pull out the clip (1).

Remove the regulator handle (2).
D109E544
4. Pry off the trim panel using a trim remover KM 475–B.
Notice: Make sure to cover the remover with cloth to
prevent the paint damage of the door.
D109E545
Installation Procedure
1. Install the trim panel.
2. Install the window regulator handle with the clip.
3. Install the inside door handle and the door pull with
the screws.
D109E546
REAR DOOR TRIM PANEL (DELUXE)
Removal Procedure
1. Remove the inside door handle. Refer to Section 9P,
Doors.
2. Remove the window regulator handle from the rear
door. Refer to Section 9P, Doors.
3. Remove the door pull.

Remove the screw (1).

Remove the door pull (2).

9G –8 INTERIOR TRIM
DAEWOO M-150 BL2
D109E547
4. Remove the trim panel.

Remove the screws (1).

Remove the clips (2).

Remove the trim panel (3).
5. Remove the inside channel weatherstrip. Refer to
Section 9P, Doors.
D109E548
Installation Procedure
1. Install the inside channel weatherstrip. Refer to Sec-
tion 9P, Doors.
2. Install the trim panel with the screws and the clips.
3. Install the door pull with the screw.
4. Install the window regulator handle. Refer to Section
9P, Doors.
5. Install the inside door handle. Refer to Section 9P,
Doors.
D109E549
REAR DOOR INTERIOR GARNISH
MOLDING
Removal Procedure
1. Pry off interior garnish molding.

Pry off the garnish molding caps (1).
D109E550
Installation Procedure
1. Install the interior garnish molding.

WATERLEAKS 9I–7
DAEWOO M-150 BL2
SPECIFICATIONS
RECOMMENDED MATERIALS FOR WATERLEAK REPAIRS

Leak Areas

Repair Materials
Windshield, back window

Urethane adhesive, caulking kit, or the equivalent
Metal joints

Brushable seam sealer which can be painted
Ventilation ducts

3MTM Auto Bedding and Glazing Compound or the
equivalent
Small cracks and pin holes 3MTM Drip-Check Sealer or the equivalent Large holes 3MTM Automotive Joint and Seam Sealer Weatherstrips 3MTM 08011 Weatherstrip Adhesive or the equivalent Bolts, studs, and screws Strip caulk
WATERTEST STAND SPECIFICATIONS
Application Description
Nozzle Type
Full jet spray nozzle #1/2 GG-25 or equivalent with a
60° included angle
Nozzle Height Approximately 1,600 mm (63.0 in.) from the floor
Volume of Flow 14L (3.7 gal) per minute
Pressure 155 kPa (22.5 psi) measured at the nozzle


Windshield and A-Pillar Test Stand Position

Approximately 30° down, 45° toward the rear, and
aimed at the corner of the windshield
B-Pillar Test Stand Position Approximately 30° down, 45° toward the rear, and
aimed at the center of the rear door



Back Window and tailgate Test Stand Position


Approximately 30° down, 45° toward the front and
aimed approximately 610 mm (24.0 in.) from the
corner of the back window