tailgate DAEWOO MATIZ 2003 Service User Guide

AUDIO SYSTEMS 9F–9
DAEWOO M-150 BL2
D109D557
FRONT SPEAKER COVERS
Removal Procedure
1. Remove the door trim panel. Refer to Section 9G, In-
terior Trim.
2. Remove the speaker cover from the door trim panel.

Remove the screws (1).

Remove the speaker cover (2).
D109D558
Installation Procedure
1. Install the speaker cover to the door trim panel with
the screws.
2. Install the door trim panel. Refer to Section 9G, Interi-
or Trim.
D109D559
REAR SPEAKERS
Removal Procedure
1. Disconnect the negative battery cable.
2. Open the tailgate.
3. Remove the rear speaker from the rear parcel side
shelf.

Disconnect the electrical connector (1).

Remove the screws (2).

Remove the rear speaker (3).
D109D560
Installation Procedure
1. Install the rear speaker to the rear parcel side shelf
with the screws.
2. Connect the electrical connector.
3. Connect the negative battery cable.

DAEWOO M-150 BL2
SECTION 9G
INTERIOR TRIM
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and Operation 9G-2. . . . . . . . . . . . . . . . . .
Interior Trim Panels 9G-2. . . . . . . . . . . . . . . . . . . . . . . .
Pressure Relief Vent 9G-2. . . . . . . . . . . . . . . . . . . . . . .
Floor Console 9G-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking Brake Cable Cover 9G-2. . . . . . . . . . . . . . . . .
Floor Carpet 9G-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Component Locator 9G-3. . . . . . . . . . . . . . . . . . . . . . . .
Interior Trim 9G-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Instructions 9G-4. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9G-4. . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Trim Panel (Standard) 9G-4. . . . . . . . . . .
Front Door Trim Panel (Deluxe) 9G-5. . . . . . . . . . . . .
Rear Door Trim Panel (Standard) 9G-6. . . . . . . . . . . .
Rear Door Trim Panel (Deluxe) 9G-7. . . . . . . . . . . . . .
Rear Door Interior Garnish Molding 9G-8. . . . . . . . . .
Rear Door Exterior Garnish Molding 9G-9. . . . . . . . . Tailgate Trim Panel 9G-9. . . . . . . . . . . . . . . . . . . . . . . .
A–Pillar Trim Panel 9G-10. . . . . . . . . . . . . . . . . . . . . . .
Upper B–Piller Trim Panel 9G-10. . . . . . . . . . . . . . . . .
Lower B–Pillar Trim Panel 9G-11. . . . . . . . . . . . . . . . .
C–Pillar Trim Panel 9G-11. . . . . . . . . . . . . . . . . . . . . . .
Rear Parcel Shelf 9G-12. . . . . . . . . . . . . . . . . . . . . . . .
Rear Parcel Side Shelf 9G-13. . . . . . . . . . . . . . . . . . . .
Front Rocker Trim Panel 9G-13. . . . . . . . . . . . . . . . . .
Rear Rocker Trim Panel 9G-14. . . . . . . . . . . . . . . . . . .
Floor Console 9G-15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking Brake Cable Cover 9G-15. . . . . . . . . . . . . . . .
Floor Carpet 9G-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Compartment Wheelhouse
Trim Panel 9G-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Tools and Equipment 9G-18. . . . . . . . . . . . . .
Special Tools Table 9G-18. . . . . . . . . . . . . . . . . . . . . . .

INTERIOR TRIM 9G–9
DAEWOO M-150 BL2
D109E551
REAR DOOR EXTERIOR GARNISH
MOLDING
Removal Procedure
1. Pry off the interior garnish molding. Refer to “Rear
Door Interior Garnish Molding” in this section.
2. Pry off the exterior garnish molding.

Remove the screw (1).

Pry off exterior garnish molding (2).
D109E552
Installation Procedure
1. Install the exterior garnish molding with the screw.
2. Install the interior garnish molding. Refer to “Rear
Door Interior Garnish Molding” in this section.
D19E553A
TAILGATE TRIM PANEL
Removal Procedure
1. Open the tailgate.
2. Remove the trim from the tailgate.

Remove the clips by pushing the center of the clip
(1).

Remove the trim (2).
D19E554A
Installation Procedure
1. Install the trim to the tailgate.
Notice: In case of the loose clips, replace the clips with
the new ones.

INTERIOR TRIM 9G–11
DAEWOO M-150 BL2
D110A501
LOWER B–PILLAR TRIM PANEL
Removal Procedure
1. Remove the bolt on the lower B–pillar trim panel.

Remove the bolt (1).

Remove the spacer and the spring washer (2).

Remove the plastic protector from the seat belt an-
chor.
D109E559
2. Pry off the lower B–pillar trim panel.
D109E560
Installation Procedure
1. Install the lower B–pillar trim panel.
2. Install the bolt on the lower B–piller trim panel. Refer
to Section 8A, Seat Belts.
D109E561
C–PILLAR TRIM PANEL
Removal Procedure
1. Disconnect the negative battery cable.
2. Open the tailgate.
3. Disconnect the rear speaker electrical connector.

9G –12 INTERIOR TRIM
DAEWOO M-150 BL2
D109E562
4. Remove the rear parcel side shelf. Refer to “Rear
Parcel Side Shelf” in this section.
5. Remove the rear seatback.
6. Remove the rear seat belt bolt on the C–pillar trim
panel. Refer to Section 8A, Seat Belts.
7. Pry off the C–pillar trim panel.

Pry off the C–pillar trim panel by hands (1).
D109E563
Installation Procedure
1. Install the C–pillar trim panel.
2. Install the rear seat belt bolt on the C–pillar trim panel.
Refer to Section 8A, Seat Belts.
3. Install the rear seatback.
4. Install the rear parcel side shelf. Refer to “Rear Parcel
Side Shelf” in this section.
5. Connect the rear speaker connector.
6. Connect the negative battery cable.
D109E564
REAR PARCEL SHELF
Removal Procedure
1. Open the tailgate.
2. Remove the rear parcel shelf (1).
D109E565
Installation Procedure
1. Install the rear parcel shelf.

INTERIOR TRIM 9G–13
DAEWOO M-150 BL2
D109E566
REAR PARCEL SIDE SHELF
Removal Procedure
1. Disconnect the negative battery cable.
2. Open the tailgate.
3. Remove the seatback.
4. Remove the rear seat parcel shelf. Refer to “Rear
Parcel Shelf” in this section.
5. Remove the rear speaker from the rear parcel shelf.
Refer to Section 9F, Audio Systems.
6. Remove the rear parcel side shelf.

Remove the screws (1).

Remove the rear parcel side shelf (2).
D109E567
Installation Procedure
1. Install the rear parcel side shelf with the screw.
2. Install the rear speaker to the rear parcel shelf. Refer
to Section 9F, Audio Systems.
3. Install the rear parcel shelf. Refer to “Rear Parcel
Shelf” in this section.
4. Install the seatback.
5. Connect the negative battery cable.
D109E568
FRONT ROCKER TRIM PANEL
Removal Procedure
1. Pry off the rocker trim panel.

Remove the clip (1).

Remove the screw (2).

Pry off the rocker trim panel (3).
D109E569
Installation Procedure
1. Install the rocker trim panel with the clip and the
screw.

WATERLEAKS 9I–7
DAEWOO M-150 BL2
SPECIFICATIONS
RECOMMENDED MATERIALS FOR WATERLEAK REPAIRS

Leak Areas

Repair Materials
Windshield, back window

Urethane adhesive, caulking kit, or the equivalent
Metal joints

Brushable seam sealer which can be painted
Ventilation ducts

3MTM Auto Bedding and Glazing Compound or the
equivalent
Small cracks and pin holes 3MTM Drip-Check Sealer or the equivalent Large holes 3MTM Automotive Joint and Seam Sealer Weatherstrips 3MTM 08011 Weatherstrip Adhesive or the equivalent Bolts, studs, and screws Strip caulk
WATERTEST STAND SPECIFICATIONS
Application Description
Nozzle Type
Full jet spray nozzle #1/2 GG-25 or equivalent with a
60° included angle
Nozzle Height Approximately 1,600 mm (63.0 in.) from the floor
Volume of Flow 14L (3.7 gal) per minute
Pressure 155 kPa (22.5 psi) measured at the nozzle


Windshield and A-Pillar Test Stand Position

Approximately 30° down, 45° toward the rear, and
aimed at the corner of the windshield
B-Pillar Test Stand Position Approximately 30° down, 45° toward the rear, and
aimed at the center of the rear door



Back Window and tailgate Test Stand Position


Approximately 30° down, 45° toward the front and
aimed approximately 610 mm (24.0 in.) from the
corner of the back window

DAEWOO M-150 BL2
SECTION 9M
EXTERIOR TRIM
TABLE OF CONTENTS
Description and Operation 9M-2. . . . . . . . . . . . . . . . . .
Emblems and Lettering 9M-2. . . . . . . . . . . . . . . . . . . . .
Mud Guards 9M-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Instructions 9M-3. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9M-3. . . . . . . . . . . . . . . . . . . . . . . . . . Roof Molding 9M-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Spoiler 9M-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Bumper Spacer 9M-4. . . . . . . . . . . . . . . . . . . . . .
Tailgate Handle 9M-5. . . . . . . . . . . . . . . . . . . . . . . . . . .

EXTERIOR TRIM 9M–3
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D109E586
ROOF MOLDING
Removal Procedure
1. Remove the roof molding from the plastic clips (1).
D109E587
Installation Procedure
1. Press the roof molding onto the plastic clips.
D19E588A
REAR SPOILER
Removal Procedure
1. Open the tailgate.
2. Remove the spoiler seals.

9M –4 EXTERIOR TRIM
DAEWOO M-150 BL2
D19E589A
3. Remove the rear spoiler from the tailgate.

Remove the nuts (1).

Remove the rear spoiler (2).
D19E590A
Installation Procedure
1. Install the rear spoiler on the tailgate with the nuts.
2. Install the spoiler seals.
D209B109
FRONT BUMPER SPACER
Removal Procedure
1. Support the hood suitably.
2. Disconnect the negative battery cable.
3. Remove the front bumper spacer.

Remove the bolts (1).

Remove the front bumper spacer from the bumper
fascia (2).
4. Remove the turn signal lamps. Refer to Section 9B,
Lighting Systems.
D209B110
Installation Procedure
1. Install the turn signal lamps. Refer to Section 9B,
Lighting Systems.
2. Install the front bumper spacer with the bolts.
3. Connect the negative battery cable.