lock DAEWOO MATIZ 2003 Service Repair Manual

9H –12 SEATS
DAEWOO M-150 BL2
D109B720
Installation Procedure
1. Install the lock to the seatback frame with the bolts.
2. Install the rear seatback cover to the seatback frame.
D109B718
3. Install the lock knob to the seatback.
4. Install the rear seatback assembly. Refer to “Rear
Seatback” in this section.
D109B721
REAR SEATBACK HINGE
Removal Procedure
1. Remove the rear seatback assembly. Refer to “Rear
Seatback” in this section.
2. Remove the hinge from the seatback.

Remove the nut.

Remove the hinge.
D109B722
Installation Procedure
1. Install the hinge to the seatback with the nut.
2. Install the rear seatback assembly. Refer to “Rear
Seatback” in this section.

DAEWOO M-150 BL2
SECTION 9J
WINDNOISE
TABLE OF CONTENTS
Diagnostic Information and Procedures 9J-1. . . . .
Windnoise Diagnosis 9J-1. . . . . . . . . . . . . . . . . . . . . . . Repair Instructions 9J-2. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9J-2. . . . . . . . . . . . . . . . . . . . . . . . . .
Windnoise Repair 9J-2. . . . . . . . . . . . . . . . . . . . . . . . .
DIAGNOSTIC INFORMATION AND PROCEDURES
WINDNOISE DIAGNOSIS
Caution: An assistant should drive the vehicle while
the technician checks for the location of the wind-
noise, in order to prevent personal injury or vehicle
damage.
A test drive in the vehicle is necessary to accurately de-
termine the location of the windnoise. Often there is a
primary leak and secondary leaks. Failure to repair all
leaks will only reduce the windnoise, not eliminate it.
During the test drive the technician should bring the fol-
lowing items to aid in determining the location of the
windnoise.

A mechanics stethoscope or vacuum hose

Masking tape

Strip caulk

A china marking pencil

A screwdriver
Perform the following steps in order to conduct the road
test:
1. Choose a route that includes smooth straight streets
that run in all four directions (north, south, east, and
west).
2. Choose streets with little traffic or noise that would in-
terfere with the test.
3. Drive the vehicle at the speeds at which the noise
was noticed by the customer or until the noise is pro-
duced. Do not exceed legal speed limits.
4. The windnoise is external if any of the following condi-
tions occur:

The windnoise is caused by the wind.

The windnoise can be heard with the door glass
lowered and while the vehicle is being driven.

The windnoise is eliminated when tape is placed
over various moldings and gaps.5. Internal windnoise is air leaving the vehicle and
should be repaired in the following manner.

In order to locate the leak, tape off the body lock
pillar pressure relief valves. This will cause air
pressure to build up inside the vehicle and en-
hance the windnoise.

Use a stethoscope or a vacuum hose to locate the
leak.

Temporarily repair the leak with masking tape.
D109A307

Continue testing in order to determine if the noise
has been eliminated or if other leaks exist.

When all leaks have been found, return to the shop
and make permanent repairs with the proper align-
ment techniques and sealing materials.

DAEWOO M-150 BL2
SECTION 9K
SQUEAKS AND RATTLES
TABLE OF CONTENTS
Diagnostic Information and Procedures 9K-1. . . . .
Squeak and Rattle Diagnosis 9K-1. . . . . . . . . . . . . . . Repair Instructions 9K-3. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9K-3. . . . . . . . . . . . . . . . . . . . . . . . . .
Squeak and Rattle Repair 9K-3. . . . . . . . . . . . . . . . . .
DIAGNOSTIC INFORMATION AND PROCEDURES
SQUEAK AND RATTLE DIAGNOSIS
ConditionProbable CauseCorrection
Rattle Coming From the
Side Rail
Improperly connected brake
lines.
Tap lightly on the brake lines and listen for a
rattle.

Install plastic tie straps to secure the brake
lines tightly together.
Rattle Under Vehicle at
Higher RPM
The heat shield contacts with
the underbody.
Raise the vehicle and perform a visual
inspection.

Bend the heat shield slightly to gain
clearance from the underbody.
Squeak From the Front
of the Vehicle in Cold
Weather
Poor front stabilizer shaft
insulators taping.
While the vehicle is cold, perform a test drive
and achieve full front suspension travel by
driving through a dip in the road.

Remove the insulators and wrap teflon tape
around the stabilizer shaft. Reinstall the
insulators over the tape.
Thump From Rear of
Vehicle on Bumps
Improperly secured spare tire in
the rear compartment.
Open the rear compartment and perform a
visual inspection of the spare tire and the
tools.

Tightly secure the spare tire and all tools.

Perform a road test to verify that the noise is
eliminated.
Glass Knock Coming
From the Rear of the
Vehicle When Driving
Over Bumps
An out-of-adjustment hatchback
latch.
Test drive the vehicle in order to verify this
condition.

Loosen the latch nuts and adjust the latch
downward.
Rattle Coming From
Door
The door lock solenoid is loose.
Remove the door trim panel and check if the
solenoid is loose.

Tighten the solenoid bolts.

Rattling electrical connectors
inside the door trim panel.
Tap on the trim panel and listen for a rattle.

Remove the trim panel and wrap foam
padding around the connectors as required.
Squeak When
Operating Doors
A lack of lubrication of the door
hinge pins.
Operate the doors and listen for squeaks.

Lubricate the door hinge pins with light oil
and coat with lithium grease.

A lack of lubrication of the door
hold open link arm.
Lubricate the door hold open link arm with
light oil and coat with lithium grease.

EXTERIOR TRIM 9M–5
DAEWOO M-150 BL2
D209B111
TAILGATE HANDLE
Removal Procedure
1. Disconnect the negative battery cable.
2. Open the tailgate.
3. Remove the tailgate lock cylinder. Refer to Section
9P, Doors.
4. Remove the license plate lamps. Refer to Section 9B,
Lighting Systems.
5. Remove the tailgate handle.

Remove the screws (1).

Remove the tailgate handle (2).
D209B112
Installation Procedure
1. Install the tailgate handle with the screws.
2. Install the license plate lamps. Refer to Section 9B,
Lighting Systems.
3. Remove the tailgate lock cylinder. Refer to Section
9P, Doors.
4. Connect the negative battery cable.

DAEWOO M-150 BL2
SECTION 9P
DOORS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and Operation 9P-2. . . . . . . . . . . . . . . . . .
Door Lock Striker 9P-2. . . . . . . . . . . . . . . . . . . . . . . . . .
Childproof Rear Door Lock 9P-2. . . . . . . . . . . . . . . . . .
Power Door Locks 9P-2. . . . . . . . . . . . . . . . . . . . . . . . .
Power Windows 9P-2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Strut 9P-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Component Locator 9P-3. . . . . . . . . . . . . . . . . . . . . . . .
Front Door 9P-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door 9P-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Instructions 9P-7. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9P-7. . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Glass Run 9P-7. . . . . . . . . . . . . . . . . . . . . .
Rear Door Glass Run 9P-8. . . . . . . . . . . . . . . . . . . . . .
Door Lock Striker 9P-9. . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Lock Striker 9P-9. . . . . . . . . . . . . . . . . . . . . . .
Door Lock Striker Adjustment 9P-10. . . . . . . . . . . . . .
Tailgate Lock Striker Adjustment 9P-11. . . . . . . . . . . .
Front Door Lock 9P-13. . . . . . . . . . . . . . . . . . . . . . . . . .
Childproof Rear Door Lock 9P-14. . . . . . . . . . . . . . . . .
Central Door Lock Actuator 9P-16. . . . . . . . . . . . . . . .
Tailgate Lock 9P-16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inside Door Handle 9P-17. . . . . . . . . . . . . . . . . . . . . . . Outside Front Door Handle 9P-17. . . . . . . . . . . . . . . .
Outside Rear Door Handle 9P-18. . . . . . . . . . . . . . . . .
Door Lock Cylinder 9P-18. . . . . . . . . . . . . . . . . . . . . . .
Manual Window Regulator 9P-19. . . . . . . . . . . . . . . . .
Power Front Window Regulator 9P-19. . . . . . . . . . . .
Front Door Assembly 9P-20. . . . . . . . . . . . . . . . . . . . .
Rear Door Assembly 9P-21. . . . . . . . . . . . . . . . . . . . . .
Tailgate 9P-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Lock Cylinder 9P-23. . . . . . . . . . . . . . . . . . . . .
Door Hinge 9P-23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Hold Open Link 9P-24. . . . . . . . . . . . . . . . . . . . .
Inside Channel Weatherstrip (Standard) 9P-24. . . . .
Inside Channel Weatherstrip (Deluxe) 9P-25. . . . . . .
Door Outside Channel Weatherstrip 9P-25. . . . . . . . .
Door Weatherstrip 9P-26. . . . . . . . . . . . . . . . . . . . . . . .
Door Seal Trim 9P-27. . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Opening Weatherstrip 9P-27. . . . . . . . . . . . . . . .
Manual Window Regulator Handle 9P-28. . . . . . . . . .
Tailgate Strut 9P-28. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Schematic and Routing Diagrams 9P-30. . . . . . . . . .
Power Door Locks 9P-30. . . . . . . . . . . . . . . . . . . . . . . .
Power Windows (Front Only) 9P-34. . . . . . . . . . . . . . .

9P – 2 DOORS
DAEWOO M-150 BL2
DESCRIPTION AND OPERATION
DOOR LOCK STRIKER
The front and the rear door lock strikers each consist of
a striker with two screws threaded into a floating cage
plate in the B-pillars and C-pillars. The door is secured in
the closed position when the door lock fork snaps over
and engages the striker.
CHILDPROOF REAR DOOR LOCK
The childproof rear door locks help prevent passengers,
especially children, from opening the rear doors of the
vehicle from the inside.
In order to activate these locks, move the levers of both
rear doors to the lock position. Then, close both doors.
Rear passengers will be unable to open the doors from
the inside of the vehicle.
In order to deactivate the childproof rear door lock, un-
lock the door from the inside of the vehicle and open the
door from the outside. Move the lever to the unlock posi-
tion. The rear door will now work normally.
POWER DOOR LOCKS
The power door locks use a solenoid that is contained in
each door lock assembly. The door locks are activatedby the actuator on the inside door handle or by the lock
cylinder on the driver door only. When the driver door is
locked or unlocked by the actuator or lock cylinder, all
doors are locked or unlocked accordingly.
POWER WINDOWS
The power windows are controlled by electrical switches
on the front door tirm and operated by a motor at each
window regulator. The windows are lowered by pressing
the switch and raised by pulling up on the switch. The
window will stop movement when the switch is released
or when the window is completely open or closed.
TAILGATE STRUT
This vehicle is equipped with the gas struts. The struts
support the tailgate suitably when opening the tailgate.
The strut contained the high pressure compressed gas.
Therefore, be careful not to take apart, puncture, apply
heat or fire bacause the strut may explode.

9P –4 DOORS
DAEWOO M-150 BL2
1. Seal Trim
2. Lock Button
3. Trim Panel
4. Pocket Handle (Deluxe Type)
5. Pocket Handle Bracket (Deluxe Type)
6. Inside handle
7. Manual Regulator Handle
8. Pocket Handle (Standard Type)
9. Door Speaker Cover
10. Map Pocket
11. Contact Switch
12. Striker
13. Opening Weatherstrip
14. Door Weatherstrip
15. Glass Run
16. Front Door
17. Inside Channel Weatherstrip
18. Inside Handle Rod
19. Door Lock20. Door Lock Cylinder Rod
21. Lock Rod
22. Actuator Rod
23. Actuator
24. Window Regulator
25. Outside Channel Weatherstrip
26. Outside Handle Rod
27. Outside Handle
28. Division Bar
29. Quarter Glass
30. Quarter Glass Run
31. Door Hinge
32. Door Hold Open Link
33. Power Window Switch Cover
34. Mirror Switch
35. Power Window Switch Assembly
36. Mirror switch Blank
37. Door Side Molding

9P –6 DOORS
DAEWOO M-150 BL2
1. Seal Trim
2. Lock Button
3. Trim Panel
4. Pocket Handle (Deluxe Type)
5. Pocket Handle Bracket (Deluxe Type)
6. Inside handle
7. Manual Regulator Handle
8. Pocket Handle (Standard Type)
9. Striker
10. Opening Weatherstrip
11. Door Weatherstrip
12. Glass Run
13. Interior Garnish Molding
14. Rear Door
15. Inside Channel Weatherstrip16. Upper Guide Rail
17. Exterior Garnish Molding
18. Lower Guide Rail
19. Lock Rod
20. Door Lock
21. Inside Handle Rod
22. Actuator Rod
23. Actuator
24. Outside Handle Rod
25. Outside Handle
26. Window Regulator
27. Outside Channel Weatherstrip
28. Door Hinge
29. Door Hold Open Link
30. Door Side Molding

DOORS 9P–9
DAEWOO M-150 BL2
D109C570
DOOR LOCK STRIKER
Removal Procedure
1. Remove the door lock striker.

Remove the screws (1).

Remove the door lock striker (2).
D109C571
Installation Procedure
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
1. Install the door lock striker with the screws.
D109C572
TAILGATE LOCK STRIKER
Removal Procedure
1. Open the tailgate and suitably support it.
2. Remove the tailgate lock striker.

Remove the screws (1).

Disconnect the cable (2).

Remove the striker (3).
D109C573
Installation Procedure
Notice: Dissimilar metal in direct contact with each oth-
er may corrode rapidly. Make sure to use the correct fas-
teners to prevent premature corrosion.
1. Connect the cable.
2. Install the tailgate lock striker with the screws.

9P –10 DOORS
DAEWOO M-150 BL2
D109C574
DOOR LOCK STRIKER ADJUSTMENT
Notice: The door lock striker is an important attaching
part that can affect the performance of vital components
and systems and can cause major repair expenses. If
replacement becomes necessary, the door lock striker
must be replaced by one with the same part number or
with an equivalent part if replacement becomes neces-
sary. Do not use a replacement part of lesser quality or
of a substitute design. The specified torque values must
be used during reassembly in order to ensure the proper
retention of the part.
The door lock striker consists of a striker with two
screws that are threaded into a tapped, floating cage
plate located in the appropriate body pillar. This floating
cage plate allows the striker to be easily adjusted in or
out and up or down. The door is secured in the closed
position when the door lock fork snaps over and en-
gages the striker.
D19C575A
Fore/Aft Adjustment
1. The door must be properly aligned.
2. Close the door until the lock fork contacts the striker.
3. Stand next to the door opening and move the door
slowly in and out, just touching the striker each time.
D109C576
4. The alignment of the lock fork and the striker can be
easily seen. The lock fork should be perpendicular to
and fall near the middle of the striker. The lock fork
should fall near the middle of the striker between the
B-pillar and the end of the striker.