wheel bolts DAEWOO MATIZ 2003 Service Owner's Guide

6E –12 STEERING WHEEL AND COLUMN
DAEWOO M-150 BL2
D105A520
INTERMEDIATE SHAFT COVER AND
INTERMEDIATE SHAFT
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Removal Procedure
1. Remove the intermediate shaft.

In order to install the intermediate shaft correctly,
match–mark the intermediate shaft to the steering
column. (1).

Remove the intermediate shaft upper pinch bolt
(2).

Remove the intermediate shaft lower pinch bolt
(3).
D15A521A
Installation Procedure
1. Install the intermediate shaft with the bolts.
Tighten

Tighten the intermediate shaft lower pinch bolt to
21–29 Nm (16–22 lb-ft) (1).

Tighten the intermediate shaft upper pinch bolt to
21–29 Nm (16–22 lb-ft) (2).
Notice: Check the lower pinch bolt position correctly.

SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR) 8B–69
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D110B501
DRIVER AIRBAG MODULE
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Tool Required
DS 401 Torx Bolt Wrench
Removal Procedure
1. Disconnect the negative battery cable.
2. Position the steering wheel straight ahead.
3. Remove the driver airbag module mounting bolts.

Remove the airbag module bolt cover (1).

Remove the airbag module torx bolt using a torx
bolt wrench DS 401.
a. Airbag module torx bolt.
D110B502
Caution: When handling an airbag module, always
keep the top of the unit facing upward. This leaves
room for the module to expand if the module unex-
pectedly deploys. Without room for expansion, a
module suddenly propelled toward a person or ob-
ject can cause injury or vehicle damage.
4.Remove the driver airbag module.

Disconnect the driver airbag module connector (1).

Disconnect the horn terminal connector (2).

Remove the driver airbag module (3).
15 Nm
D1AB503A
Installation Procedure
Caution: When removing an airbag module or han-
dling a new airbag module, always keep the top of
the unit facing upward. This leaves room for the
module to expand if the module unexpectedly de-
ploys. Without room for expansion, a module sud-
denly propelled toward a person or object can
cause injury or vehicle damage.
1. Install the driver airbag module.
2. Connect the connectors to the horn terminal and the
driver airbag module.
3. Install the driver airbag module torx bolt using a torx
bolt wrench DS 401.
Tighten
Tighten the torx bolt to 15 Nm (11 lb-ft)
4. Connect the negative battery cable.

SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR) 8B–71
DAEWOO M-150 BL2
5. Properly align the pointed marks () on the com-
ponents of the clock spring.
6. Connect the electrical connectors on the lower
spring steering column.
7. Install the lower/upper steering column cover.
8. Install the steering wheel. Refer to Section 6E,
Steering Wheel and Column.
9. Connect the driver airbag module and the horn con-
nectors.
10. Install the driver airbag module. Refer to “Driver air-
bag module” in this section.
11. Connect the negative battery cable.
D110B508
PASSENGER AIRBAG MODULE
(Left–Hand Drive Shown, Right–Hand
Drive Similar)
Tool Required
DS 401 Torx Bolt Wrench.
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the glove box. Refer to Section 9E, Instru-
ment/Driver Information.
3. Disconnect the passenger airbag module connector.
D110B509
4. Remove the passenger airbag module.

Remove the nuts (1).

Remove the airbag module torx bolts using a torx
bolt wrench DS 401.
a. Passenger airbag module torx bolt.

Remove the passenger airbag module (2).
15 Nm 10 Nm
D1AB510A
Installation Procedure
1. Install the passenger airbag module.
2. Install the passenger airbag module mounting torx
bolts and the nuts using a torx bolt wrench DS 401.
Tighten

Tighten the passenger airbag module torx bolts to
15 Nm (11 lb-ft).
a. Passenger airbag module torx bolt.

Tighten the passenger airbag module nuts to 10
Nm (89 lb-in).
b. Passenger airbag module nut.
Notice : Do not reuse the removed torx bolts.
Replace the torx bolts with the new ones.

LIGHTING SYSTEMS 9B–9
DAEWOO M-150 BL2
D109D507
TAILLAMPS ASSEMBLY
Removal Procedure
1. Disconnect the negative battery cable.
2. Open the tailgate.
3. Remove the luggage compartment wheelhouse trim.
Refer to Section 9G, Interior Trim.
4. Disconnect the electrical connector.
D19D508B
5. Remove the taillamp assembly.

Remove the screws (1).

Remove the taillamp (2).
D19D509A
Installation Procedure
1. Install the taillamp assembly with the screws.
2. Connect the electrical connector.
3. Install the luggage compartment wheelhouse trim.
Refer to Section 9G, Interior Trim.
4. Connect the negative battery cable.
D19C501A
FRONT FOG LAMP
Removal Procedure
1. Disconnect the negative battery cable.
2. Raise and suitably support the vehicle.
3. Remove the front wheels.
4. Remove the front wheel house splash shield.

Remove the clip and bolts.
a. Bolt and clips.

Remove the wheel house splash shield.
b. Splash shield.

9B–10 LIGHTING SYSTEMS
DAEWOO M-150 BL2
D209B100
5. Remove the front fog lamp.

Remove the screws (1).

Disconnect the electrical connector (2).

Remove the front fog lamp (3).
D209B101
Installation Procedure
1. Install the front fog lamp with the screws.
2. Connect the front fog lamp connector.
3. Install the front wheelhouse splash shields with the
clips and the bolts.
4. Install the front wheels.
5. Lower the vehicle.
6. Connect the negative battery cable.
D19D508C
REAR FOG/BACKUP LAMP(S)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the taillamp assembly. Refer to “Taillamps
Assembly” in this section.
3. Remove the bulb(s).
D19D509A
Installation Procedure
1. Install the bulb(s).
2. Install the taillamp assembly. Refer to “Taillamps As-
sembly” in this section.
3. Connect the negative battery cable.

HORN 9C–3
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D19C501A
HORN
Removal Procedure
1. Disconnect the negative battery cable.
2. Raise and suitably support the vehicle.
3. Remove the front wheels.
4. Remove the front wheel house splash shield.

Remove the clip and bolts.
a. Bolts and clips.

Remove the wheel house splash shield.
b. Splash shield.

D19D517A
5 Remove the horn.

Remove the bolt (1).

Disconnect the electrical connector (2).
D19D518A
Installation Procedure
1. Install the horn with the bolt.
2. Connect the electrical connector.
3. Install the front wheel house splash shield with the
clips and the bolts.
4. Install the front wheels.
5. Lower the vehicle.
6. Connect the negative battery cable.

WIPERS/WASHER SYSTEMS 9D–11
DAEWOO M-150 BL2
D19D537A
3. Raise and suitably support the vehicle.
4. Remove the front RH wheelhouse splash shield.

Remove the screws (1).

Remove the clips (2).

Remove the wheelhouse splash shield (3).
D109D538
5. Remove the washer reservoir assembly.

Drain the washer fluid.

Disconnect the washer hose connector (1).

Disconnect the washer pump electrical connector
(2).

Remove the bolts (3).

Remove the washer reservoir assembly (4).
D109D539
Installation Procedure
1. Install the washer reservoir assembly with the bolts.
2. Connect the washer pump electrical connector.
3. Connect the washer hose connector.
4. Install the front RH wheelhouse splash shield with the
screws and the clips.
5. Lower the vehicle.
6. Install the washer reservoir with the bolt.
7. Connect the negative battery cable.
D109D540
WASHER PUMP
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the washer reservoir assembly. Refer to
“Washer Reservoir” in this section.
3. Drain the washer fluid.
4. Remove the wiper motor from the washer reservoir
assembly.
a. Washer pump.

9O –4 BUMPERS AND FASCIAS
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D19C501A
FRONT BUMPER FASCIA
Removal Procedure
1. Disconnect the negative battery cable.
2. Raise and suitably support the vehicle.
3. Remove the front wheels.
4. Remove the front wheel house splash shields.

Remove the clip and bolts.
a. Bolt and clip.

Remove the wheel house splash shield.
b. Splash shield.
D109C502
5. Remove the bolts on the both side of the fascia.
a. Bolt.
D109C503
6. Remove the clips under the fascia.
a. Clip.

BUMPERS AND FASCIAS 9O–5
DAEWOO M-150 BL2
D19C504A
7. Lower the vehicle.
8 Remove the front bumper spacer from the bumper.
Refer to Section 9M, Exterior Trim.
9. Remove the front bumper fascia.

Remove the bolts (1).

Remove the clips (2).

Remove the front bumper fascia (3).
10 Remove the front fog lamps. Refer to Section 9B,
Lighting Systems.
D19C505A
Installation Procedure
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
1. Install the front fog lamps. Refer to Section 9B,
Lighting Systems.
2. Install the bumper fascia.
3. Install the clips on the top of the fascia.
a. Fascia upper clip.
4. Install the bolts on the top of the fascia.
b. Fascia upper bolt.
5. Install the front bumper spacer. Refer to Section 9M,
Exterior Trim.
D109C506
6. Raise and suitably support the vehicle.
7. Install the clips under the fascia.
c. Fascia lower clip.
8. Install the bolts on the both side of the fascia.
9. Install the front wheelhouse splash shields with the
clips and the bolts.
10. Install the front wheels.
11. Lower the vehicle.
12. Connect the negative battery cable.
D19C507A
FRONT BUMPER IMPACT BAR
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the front bumper fascia. Refer to “Front
Bumper Fascia” in this section.
3. Remove the front wiring harness retaining clip from
the impact bar.

9P –22 DOORS
DAEWOO M-150 BL2
D19C611A
Installation Procedure
Notice: Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use the correct
fastener to prevent premature corrosion.
1.Connect the body–to–door rubber grommet.
2. With the aid of another technician, lightly secure the
rear door with the bolts.
3. Adjust the door for proper fit.
4. Install the door hold open link with the bolt.
5. Connect the rear door electrical connector.
6. Connect the negative battery cable.
7. Perform the waterleak test. Refer to Section 9I, Wa-
terleaks.
8. Check for windnoise. Refer to Section 9J, Windnoise.
D109C612
TA I L G AT E
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the luggage compartment wheelhouse trim
panel. Refer to Section 9G, Interior Trim.
3. Disconnect the tailgate electrical connector.
a. Tailgate electrical connector.
D109C636
4. Remove the tailgate strut. Refer to “Tailgate Strut” in
this section.
5. Remove the tailgate.

Remove the hinge bolts.

Disconnect the body–to–tailgate rubber grommet.

Remove the tailgate.
D19C613A