Break DAEWOO NUBIRA 2004 Service User Guide

GLASS AND MIRRORS 9L – 13
DAEWOO V–121 BL4
2. Apply tape to the new weatherstrip and the rear
window to hold the weatherstrip in place.
3. Apply adhesive primer to the rear window frame
and the perimeter of the rear window.
4. Apply glass adhesive to the rear window frame.
5. Install the rear window into the rear window frame.
6. Reposition the tape over the weatherstrip, the rear
window, and the rear window frame to hold the rear
window in place.
7. Let the adhesive dry for 24 hours.
8. Remove the tape.
9. Check for waterleaks by pouring water on the rear
window. If a leak is found, dry the window and fill
the area that leaks with adhesive. If the leak per-
sists, remove the rear window and repeat the entire
procedure.
10. Connect the rear window defogger electrical con-
nector.
11. Install the C–pillar trim panel. Refer to Section 9E,
Interior Trim.
12. Connect the negative battery cable.
REAR WINDOW DEFOGGER GRID
LINE REPAIR
1. Disconnect the negative battery cable.
2. Disconnect the rear window defogger electrical con-
nector.
3. Inspect the rear window defogger grid lines.
4. Mark the grid line break on the outside of the glass
with a wax pencil or a crayon.

9L – 14IGLASS AND MIRRORS
DAEWOO V–121 BL4
5. Buff the grid lines that are to be repaired with steel
wool. Wipe the lines clean using a cloth dampened
with alcohol. Buff and clean about 6 mm (0.25 inch)
beyond each side of the break in the grid line.
6. Attach a grid line repair decal or two strips of tape
above and below the repair areas.
S A repair decal or tape must be used in order to
control the width of the repair areas.
S If a decal is used, the die–cut metered slot must
be the same width as the grid line.
7. Apply the grid repair material to the repair area us-
ing a small wooden stick or a spatula. The grid re-
pair material should be at room temperature.
8. Carefully remove the decal or the tape.
Notice : The grid line repair material must be cured with
heat. In order to avoid heat damage to the interior trim, pro-
tect the trim near the repair area where heat will be ap-
plied.
9. Heat the repair area for 1 to 2 minutes.
10. Hold the heat gun nozzle 25 mm (1 inch) from the
surface. A minimum temperature of 149°C (300°F)
is required.
11. Inspect the grid line repair area. If the repair ap-
pears discolored, apply a coating of tincture of io-
dine to the area using a pipe cleaner or a line
brush. Allow the iodine to dry for about 30 seconds.
Carefully wipe off the excess iodine with a lint–free
cloth.
12. Test the operation of the rear window defogger in
order to verify that the repair was successful.
Important : At least 24 hours is required for complete cur-
ing of the repair materials. The repair area should not be
physically disturbed until after that time.

NUBIRA/LACETTIFRONT 4–5
S Aircon condenser and related parts.
S Head lamps and fenders.
S Hood, radiator grill, and bumper.
S Others
S Install in the reverse order in which they were removed.
Note : After install the all related parts, rub in grease to
the moving parts and replenish cooling liquid, break oil,
aircon gas and others.
14. Check and adjust
S Check clearances and level differences.
S Check the hood locking and unlocking condition.
S Adjust the head lamp aim.
S Check all operation.
S Check for gas, oil and liquid leaks.
Note : Use specified check sheet for operation check
properly.

NUBIRA/LACETTIFRONT 4–9
Fig. 14
11. Weld the brace wheelhouse.
S Spot weld the brace wheelhouse as shown.
S Make MIG or gas welds at the door hinge areas.
Fig. 15
12. Finish the welding areas.
S Use a hammer and dolly to even out the rear wheel-
house and front longitudinal flanges for a close fit with
the surface of the front wheelhouse.
13. Apply the sealer
S Apply the sealer to the matching and overlapped sur-
face.
14. Apply the undercoat.
S Undercoat to the inside of the front, rear wheelhouse
and longitudinal.
15. Apply the paint.
CAUTION
S Ventilate when spraying paint. Most paint contains sub-
stances that are harmful if inhaled or swallowed. Read
the paint label before opening paint container.
S Avoid contact with skin. Wear an approved respirator,
gloves, eye protection and appropriate clothing when
panting.S Paint is flammable. Store in a safe place, and keep it
away from sparks, flames or cigarettes.
16. Coating the anti–rust agents.
S Coating the anti–rust agents to the end of front panel
side and the door hinge areas.
17. Install the related parts.
S Wiring harness, instrument panel and related parts.
S Parts of the passenger compartment.
S Parts to be installed when install the front panel.
S Others.
S Install in the reverse order in which they were removed..
Note : After install the all related parts, rub in grease to
the moving parts and replenish cooling liquid, break oil,
aircon gas and others.
18. Check and adjust
S Measure the front wheel alignment.
S Check clearances and level differences.
S Check the hood locking and unlocking condition.
S Adjust the head lamp aim.
S Check all operation.
S Check for gas, oil and liquid leaks.
Note : Use specified check sheet for operation check
properly.

NUBIRA/LACETTIFRONT 4–13
Note : After install the all related parts, rub in grease o
the moving parts and replenish cooling liquid, break oil,
aircon gas and others.
14. Check and adjust
S Check clearances and level differences.
S Check the hood locking and unlocking condition.
S Adjust the head lamp aim.
S Check all operation.
S Check for gas, oil and liquid leaks.
S Check for water leaks in the passenger compartment.
Note : Use specified check sheet for operation check
properly.