bulb DAEWOO NUBIRA 2004 Service User Guide

SECTION : 9B
LIGHTING SYSTEMS
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS9B–2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Bulb Usage Chart 9B–2. . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9B–2. . . . . . . . . . .
SCHEMATIC AND ROUTING DIAGRAMS9B–3 . . . . .
Backup Lamps Circuit 9B–3. . . . . . . . . . . . . . . . . . . . . .
Instruments Circuit (W/O Dimmer Control :
General Only) 9B–4. . . . . . . . . . . . . . . . . . . . . . . . . . .
Instruments Circuit (W/ Dimmer Control) 9B–5. . . . . .
Front And Rear Fog Lamps Circuit 9B–6. . . . . . . . . . .
Headlamps–On Reminder Chime Circuit 9B–7. . . . . .
Headlamps and Headlamp Leveling Circuit 9B–8. . . .
Daytime Running Lamps Circuit 9B–9. . . . . . . . . . . . .
Parking, Tail and License Lamps Circuit 9B–10. . . . . .
Stoplamps Circuit 9B–11. . . . . . . . . . . . . . . . . . . . . . . . .
Turn and Hazard Lamps Circuit 9B–12. . . . . . . . . . . . .
Interior Courtesy and Luggage Compartment Lamp
Circuit 9B–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGNOSIS9B–14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlamps–On Reminder Chime 9B–14. . . . . . . . . . .
Headlamps 9B–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlamp Leveling 9B–20. . . . . . . . . . . . . . . . . . . . . . .
Daytime Running Lamps 9B–22. . . . . . . . . . . . . . . . . . .
Parking Lamps and Taillamps 9B–23. . . . . . . . . . . . . .
Interior Courtesy and Luggage Compartment
Lamps 9B–31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fog Lamps 9B–34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE AND REPAIR9B–36 . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9B–36. . . . . . . . . . . . . . . . . . . . Headlamps/Front Turn Signal Lamps 9B–36. . . . . . . .
Daytime Running Lamp Module 9B–37. . . . . . . . . . . . .
Parking Lamps 9B–37. . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Turn Signal Lamps 9B–38. . . . . . . . . . . . . . . . . . .
Front Fog Lamps 9B–38. . . . . . . . . . . . . . . . . . . . . . . . .
Notchback Rear Combination Lamps 9B–39. . . . . . . .
Hatchback Rear Combination Lamps 9B–40. . . . . . . .
Hatchback Extension Lamps 9B–40. . . . . . . . . . . . . . .
Notchback Center High–Mounted Stoplamp 9B–41. .
Hatchback Center High–Mounted Stoplamp 9B–41. .
License Plate Lamps 9B–42. . . . . . . . . . . . . . . . . . . . . .
Door Jamb Switch 9B–42. . . . . . . . . . . . . . . . . . . . . . . .
Center Room Lamp 9B–43. . . . . . . . . . . . . . . . . . . . . . .
Map Lamp 9B–43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Luggage Compartment Lamp 9B–44. . . . . . . . . . . . . . .
Ashtray and Cigar Lighter Lamp 9B–44. . . . . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION9B–46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlamps–On Reminder Chime 9B–46. . . . . . . . . . .
Headlamps 9B–46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Daytime Running Lamps 9B–46. . . . . . . . . . . . . . . . . . .
Parking and Turn Signal Lamps 9B–46. . . . . . . . . . . . .
Fog Lamps 9B–46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Combination Lamps 9B–46. . . . . . . . . . . . . . . . . .
License Plate Lamp 9B–46. . . . . . . . . . . . . . . . . . . . . . .
Interior Courtesy Lamp 9B–46. . . . . . . . . . . . . . . . . . . .
Luggage Compartment Lamp 9B–46. . . . . . . . . . . . . . .
Backup Lamps 9B–47. . . . . . . . . . . . . . . . . . . . . . . . . . .

9B – 2ILIGHTING SYSTEMS
DAEWOO V–121 BL4
SPECIFICATIONS
BULB USAGE CHART
BulbReplacement Bulb Number
Backup Lamp21W
Center High–Mounted Stoplamp5W
Front Fog Lamp27W
Headlamp55W
Interior Courtesy Lamp10W
License Plate Lamp5W
Luggage Compartment Lamp10W
Park and Front Turn Signal LampDouble 21/5W
Rear Fog Lamp21W
Rear Turn Signal Lamp21W
Side Turn Signal Lamp5W
Taillamp and StoplampDouble 21/5W
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb–FtLb–In
CHMSL Mounting Nuts4–35
Door Jamb Switch Screw4–35
Front Fog Lamp Nuts4–35
Headlamp Assembly Bolts and Nuts4–35
License Plate Lamp Screws4–35
Map Lamp Screws1.5–13
Rear Combination Lamp Assembly Screws4–35
Hatchback Extension Lamp3–27

LIGHTING SYSTEMS 9B – 23
DAEWOO V–121 BL4
PARKING LAMPS AND TAILLAMPS
Parking Lamps and Taillamps Do Not Work
StepActionValue(s)YesNo
1Check the headlamps.
Do the headlamps work?–Go to Step 3Go to Step 2
2Repair the headlamps before continuing with this
chart.
After the headlamps have been repaired, are the
parking lamps and taillamps still inoperative?–Go to Step 3System OK
31. Turn the parking lamps on.
2. Use a voltmeter to check voltage at the bulb
socket positive terminal.
Does voltage at the bulb socket equal the specified
value?11–14 vGo to Step 4Go to Step 7
4Connect an ohmmeter between ground and the
lamp socket negative terminal.
Is the resistance equal to the specified value?
0 WGo to Step 6Go to Step 5
5Repair the ground circuit for the lamps.
Is the repair complete?–System OK–
6Replace the faulty bulbs.
Is the repair complete?–System OK–
7Check fuses Ef23 and Ef28.
Are any of the fuses blown?–Go to Step 8Go to Step 9
81. Check for a short circuit and repair it, if neces-
sary.
2. Replace the fuse.
Is the repair complete?–System OK–
91. Turn the headlamps on.
2. Check the voltage at fuses Ef23 (left–side illu-
mination lamp) and Ef28 (right–side illumination
lamp).
Does the voltage at the fuses equal the specified val-
ue?11–14 vGo to Step 10–
10Repair the open circuit between the fuses Ef23 and
Ef28 and the illumination lamps.
Is the repair complete?–System OK–

9B – 24ILIGHTING SYSTEMS
DAEWOO V–121 BL4
Stoplamps Do Not Work
Notice : When probing a bulb socket with a voltmeter or a test lamp, do not contact the side of the socket (ground) when
you are testing the positive contact at the bottom of the socket. If the voltage and the ground are both available at the bulb
socket, contacting both at the same time with a test probe will cause a blown fuse.
Step
ActionValue(s)YesNo
1Check fuse Ef13.
Is fuse Ef13 blown?–Go to Step 2Go to Step 3
21. Check for a short circuit and repair it, if neces-
sary.
2. Replace the fuse.
Is the repair complete?–System OK–
3Use a voltmeter to check the voltage at fuse Ef13.
Is the voltage at Ef13 equal to the specified value?11–14 vGo to Step 5Go to Step 4
4Repair the power supply circuit for fuse Ef13.
Is the repair complete?–System OK–
51. Press the brake pedal.
2. Check the positive terminals of the bulb sock-
ets with a test lamp.
Does the test lamp illuminate?–Go to Step 6Go to Step 8
6Connect an ohmmeter between ground and the sto-
plamp ground terminal.
Is the resistance equal to the specified value?0 WGo to Step 8Go to Step 7
7Repair the ground circuit.
Is the repair complete?–System OK–
81. Disconnect the wiring connector from the brake
switch.
2. Press the brake pedal.
3. Use an ohmmeter to check continuity between
terminals 2 and 4.
Is the resistance equal to the specified value?0 WGo to Step 10Go to Step 9
9Replace the brake switch.
Is the repair complete?–System OK–
101. Disconnect the brake switch electrical connec-
tor.
2. Check the voltage at terminal 2.
Does the voltmeter show the specified value?11–14 vGo to Step 12Go to Step 11
11Repair the open circuit between the fuse Ef13 and
the brake switch.
Is the repair complete?–System OK–
12Repair the open circuit between the brake switch
and the stoplamps.
Is the repair complete?–System OK–

LIGHTING SYSTEMS 9B – 25
DAEWOO V–121 BL4
Center High–Mounted Stoplamp (CHMSL) Does Not Work
StepActionValue(s)YesNo
1Check the stoplamps.
Do the stoplamps work?–Go to Step 3Go to Step 2
2Repair the stoplamps before completing this diag-
nostic table.
Does the CHMSL work after the stoplamps have
been repaired?–System OKGo to Step 3
31. Remove the CHMSL lamp bulb.
2. Visually and physically check the CHMSL lamp
bulb.
Is the lamp bulb defective?–Go to Step 4Go to Step 5
4Replace the CHMSL lamp bulb.
Is the repair complete?–System OK–
51. Disconnect the CHMSL connector.
2. Use an ohmmeter to measure the resistance
between ground and the BLK wire in the
CHMSL connector.
Is the resistance equal to the specified value?0 WGo to Step 7Go to Step 6
6Repair the open circuit between ground and the BLK
wire in the CHMSL connector.
Is the repair complete?–System OK–
7Repair the open circuit between the stoplamp switch
and the CHMSL.
Is the repair complete?–System OK–

9B – 26ILIGHTING SYSTEMS
DAEWOO V–121 BL4
Backup Lamps Inoperative
StepActionValue(s)YesNo
11. Block the wheels.
2. Apply the parking brake to prevent the vehicle
from moving.
3. Turn the ignition on.
4. Put the transaxle in reverse (R).
5. Remove one of the backup lamps from its
socket.
6. Test the lamp socket positive terminal with a
voltmeter.
Does the battery voltage available at the backup
lamp socket positive terminal equal the specified
value?11–14 vGo to Step 3Go to Step 2
2Repair the open circuit between fuse F20 and the
backup lamps.
Is the repair complete?–System OK–
3Connect an ohmmeter between ground and the neg-
ative terminal at the bulb socket.
Is the resistance equal to the specified value?0 WGo to Step 4Go to Step 5
4Replace the faulty backup lamps.
Is the repair complete?–System OK–
51. Reinstall the backup lamps.
2. Disconnect the electrical connector at the re-
verse switch. (On automatic transaxle (A/T)
vehicles, disconnect the neutral safety/backup
switch.)
3. Turn the ignition on.
4. Put the transaxle in R.
5. Use a voltmeter to check for the reverse switch
terminal 1. (On A/T vehicles, test terminal 7 of
the neutral safety/backup switch).
Does the battery voltage available at terminal 1 (or
terminal 7, if equipped with A/T) equal the specified
value?11–14 vGo to Step 7Go to Step 6
6Repair the open circuit between the backup lamps
and the, reverse switch (or the neutral safety/backup
switch if equipped with A/T).
Is the repair complete?–System OK–
71. Put the transaxle in R.
2. Use an ohmmeter to check the continuity be-
tween reverse switch terminal 1 and terminal 2
(terminals 7 and 8 on the neutral safety/backup
switch, if equipped with A/T).
Does the continuity between terminals 1 and 2 (ter-
minals 7 and 8, if equipped with A/T) equal the speci-
fied value?0 WGo to Step 9Go to Step 8

9B – 28ILIGHTING SYSTEMS
DAEWOO V–121 BL4
Turn Signal Lamps and Hazard Lamps Do Not Work
StepActionValue(s)YesNo
1Check fuses F3 and F14.
Is either fuse blown?–Go to Step 2Go to Step 3
21. Check for a short circuit and repair it, if neces-
sary.
2. Replace the fuse.
Is the repair complete?–System OK–
31. Turn the ignition ON.
2. Check the voltage at fuses F3 and F14.
Does the battery voltage available at both fuses F3
and F14 equal the specified value?11–14 vGo to Step 4Go to Step 7
41. Turn the hazard switch on.
2. Remove each of the inoperative lamps from its
socket.
3. Test each lamp socket positive terminal with a
voltmeter.
Does the battery voltage pulsing at the turn signal
hazard lamp socket positive terminal equal the spe-
cified value?11–14 vGo to Step 5Go to Step 9
5At each bulb socket, use an ohmmeter to check the
ground circuit.
Is the resistance equal to the specified value?
0 WGo to Step 6Go to Step 8
6Replace any faulty turn signal/hazard bulbs.
Is the repair complete?–System OK–
7Repair the power supply circuit to fuses.
Is the repair complete?–System OK–
8Repair the open ground wires.
Is the repair complete?–System OK–
91. Turn on the hazard lamp switch.
2. Test the blinker unit connector terminal 49a
with a voltmeter.
Does the battery voltage pulsing at the blinker unit
terminal 49a equal the specified value?11–14 vGo to Step 15Go to Step 10
101. Turn on the hazard lamp switch.
2. Test the blinker unit connector terminal 49 with
a voltmeter.
Does the battery voltage available at the blinker unit
terminal 49 equal the specified value?11–14 vGo to Step 11Go to Step 14
111. Disconnect the blinker unit from the connector.
2. Use an ohmmeter to check between ground
and the connector for terminal 31 of the blinker
unit.
Is the resistance equal to the specified value?
0 WGo to Step 13Go to Step 12
12Repair the blinker unit ground connection.
Is the repair complete?–System OK–
13Replace the faulty blinker unit.
Is the repair complete?–System OK–

LIGHTING SYSTEMS 9B – 31
DAEWOO V–121 BL4
INTERIOR COURTESY AND LUGGAGE COMPARTMENT
LAMPS
Interior Courtesy Lamp Inoperative
CAUTION : Always make sure there is an electrical
load (lamp bulb, etc.) in any circuit between battery
terminals. Do not make a short circuit between bat-
tery terminals with a jumper wire. Hazardous spark-
ing would result and could cause injury.
Test Description
The number(s) below refer to step(s) on the diagnostictable.
1. Bulb test. Clip one end of a jumper wire to the neg-
ative battery terminal. Clip the other end of the
jumper wire onto one end of the bulb. Take the free
end of the bulb (the end without the jumper at-
tached) and touch it to the positive battery terminal.
Step
ActionValue(s)YesNo
11. Remove the interior courtesy lamp bulb and
inspect the filament.
2. If the filament is not broken, test the bulb using
the vehicle’s battery and a jumper wire.
Does the bulb pass the visual and physical checks?–Go to Step 3Go to Step 2
2Replace the bulb.
Is the repair complete?–System OK–
31. Reinstall the interior courtesy lamp bulb.
2. Check fuse Ef19.
Is fuse Ef19 blown?–Go to Step 4Go to Step 5
41. Check for a short circuit and repair it, if neces-
sary.
2. Replace the fuse.
Is the repair complete?–System OK–
5Check fuse Ef19.
Does the voltage at fuse Ef19 equal the specified
value?11–14 vGo to Step 7Go to Step 6
6Repair the open power supply circuit for fuse Ef19.
Is the repair complete?–System OK–
71. Disconnect the interior courtesy lamp electrical
connector.
2. Check the voltage at connector terminal 1.
Does the voltage at connector terminal 1 equal the
value specified?11–14 vGo to Step 8Go to Step 9
8Repair the open circuit between fuse Ef19 and the
interior courtesy lamp terminal 1.
Is the repair complete?–System OK–
91. With the interior courtesy lamp disconnected,
turn it to the on position.
2. Use an ohmmeter to check the resistance be-
tween ground and terminal 2 of the interior
courtesy lamp connector (harness side).
Is the resistance equal to the specified value?0WGo to Step 10Go to Step 11
10Replace the interior courtesy lamp switch assembly.
Is the repair complete?–System OK–
11Repair the ground circuit for the interior courtesy
lamp.
Is the repair complete?–System OK–

9B – 32ILIGHTING SYSTEMS
DAEWOO V–121 BL4
Luggage Compartment Lamp Inoperative
CAUTION : Always make sure there is an electrical
load (lamp bulb, etc.) in any circuit between battery
terminals. Do not make a short circuit between bat-
tery terminals with a jumper wire. Hazardous spark-
ing would result and could cause injury.
Test Description
The number(s) below refer to step(s) on the diagnostictable.
1. Bulb test. Clip one end of a jumper wire to the neg-
ative battery terminal. Clip the other end of the
jumper wire onto one end of the bulb. Take the free
end of the bulb (the end without the jumper at-
tached) and touch it to the positive battery terminal.
Step
ActionValue(s)YesNo
11. Remove the luggage compartment lamp bulb
and inspect the filament.
2. If the filament is not broken, test the bulb using
the vehicle’s battery and a jumper wire.
Does the bulb pass the visual and physical check?–Go to Step 3Go to Step 2
2Replace the bulb.
Is the repair complete?–System OK–
31. Reinstall the luggage compartment lamp bulb.
2. Check fuse Ef19.
Is fuse Ef19 blown?–Go to Step 4Go to Step 5
41. Check for a short circuit and repair it, if neces-
sary.
2. Replace the fuse.
Is the repair complete?–System OK–
5Check fuse Ef19.
Does the voltage at fuse Ef19 equal the specified
value?11–14 vGo to Step 7Go to Step 6
6Repair the open power supply circuit for fuse Ef19.
Is the repair complete?–System OK–
71. Disconnect the luggage compartment lamp
electrical connector.
2. Check the voltage at the orange wire.
Does the voltage at the ORN wire equal the specified
value?11–14 vGo to Step 8Go to Step 9
8Repair the open circuit between fuse Ef19 and the
luggage compartment lamp.
Is the repair complete?–System OK–
91. Reconnect the luggage compartment lamp.
2. Remove the luggage compartment lamp
switch.
3. With a voltmeter (or test lamp), test the PNK/
BLK wire at the luggage compartment lamp
switch.
Does the voltage at the luggage compartment lamp
switch equal the specified value?11–14 vGo to Step 11Go toStep 10
10Repair the open circuit between the luggage
compartment lamp and the luggage compartment
lamp switch.
Is the repair complete?–System OK–

LIGHTING SYSTEMS 9B – 35
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
12Repair the open circuit between the fog lamp relay
terminal 87 and the fog lamps.
Is the repair complete?–System OK–
13Use an ohmmeter (or test lamp) to check the ground
at terminal 1 of the fog lamp connector.
Does the resistance equal the specified value?0 WGo to Step 15Go to Step 14
14Repair the fog lamp ground circuit.
Is the repair complete?–System OK–
15Replace the faulty fog lamp bulbs.
Is the repair complete?–System OK–