bulb DAEWOO NUBIRA 2004 Service Owner's Manual
[x] Cancel search | Manufacturer: DAEWOO, Model Year: 2004, Model line: NUBIRA, Model: DAEWOO NUBIRA 2004Pages: 2643, PDF Size: 80.54 MB
Page 2262 of 2643

9B – 36ILITHING SYSTEMS
DAEWOO V–121 BL4
MAINTENANCE AND REPAIR
ON–VEHICLE SERVICE
HEADLAMPS/FRONT TURN SIGNAL
LAMPS
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the headlamp mounting bolts and nut.
3. Disconnect the electrical connectors.
4. Remove the turn signal bulb.
5. Remove the headlamp assembly.
6. Remove the cap concealing the headlamp bulb.
7. Disconnect the headlamp bulb electrical connector.
8. Remove the headlamp bulb.
Installation Procedure
1. Install the headlamp bulb.
2. Connect the headlamp bulb electrical connector.
3. Install the cap concealing the headlamp bulb.
4. Install the turn signal bulb.
5. Connect the electrical connectors.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
6. Install the headlamp assembly with the bolts and
nut.
7. Connect the negative battery cable.
Page 2265 of 2643

LITHING SYSTEMS 9B – 39
DAEWOO V–121 BL4
4. Remove the fog lamp access cover.
5. Remove the retaining wire.
6. Remove the bulb.
Installation Procedure
1. Install the bulb.
2. Install the retaining wire.
3. Install the fog lamp access cover.
4. Connect the electrical connector.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
5. Install the front fog lamp with the bolts.
Tighten
Tighten the front fog lamp bolts to 4 NSm (35 lb–in).
6. Connect the negative battery cable.
NOTCHBACK REAR COMBINATION
LAMPS
(Typical)
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the nuts and the lamp assembly.
3. Remove the bulb(s).
Page 2266 of 2643

9B – 40ILITHING SYSTEMS
DAEWOO V–121 BL4
Installation Procedure
1. Install the bulb(s).
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
2. Install the lamp assembly with the nuts.
Tighten
Tighten the rear combination lamp assembly nuts to
4 NSm (35 lb–in).
3. Connect the negative battery cable.
HATCHBACK REAR COMBINATION
LAMPS
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the taillamp assembly screws.
3. Side the taillamp assembly foward the hatch open-
ing and remove it.
4. Remove the bulbs.
Installation Procedure
1. Install the bulbs.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
2. Install the taillamp assembly with the screws.
Tighten
Tighten the taillamp assembly screws to 3 NSm (27
lb–in).
3. Connect the negative battery cable.
HATCHBACK EXTENSION LAMPS
Removal Procedure
1. Disconnect the negative battery cable.
2. Open the hatchback door.
3. Remove the extension lamp assess cover.
4. Remove the nuts and the extension lamp assembly.
5. Disconnect the electrical connector.
Page 2268 of 2643

9B – 42ILITHING SYSTEMS
DAEWOO V–121 BL4
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the CHMSL with the bolts.
Tighten
Tighten the CHMSL mounting bolts to 4 NSm (35 lb–
in).
2. Connect the negative battery cable.
LICENSE PLATE LAMPS
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the screws.
3. Remove the lamp assembly.
4. Remove the lamp socket from the lamp housing.
5. Remove the bulb.
Installation Procedure
1. Install a new bulb.
2. Install the lamp socket in the lamp housing.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
3. Install the lamp assembly with the screws.
4. Connect the negative battery cable.
DOOR JAMB SWITCH
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the screw and the door jamb switch.
3. Disconnect the electrical connector.
Page 2269 of 2643

LITHING SYSTEMS 9B – 43
DAEWOO V–121 BL4
Installation Procedure
1. Connect the electrical connector.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
2. Install the door jamb switch with the screw.
Tighten
Tighten the door jamb switch screw to 4 NSm (35 lb–
in).
3. Connect the negative battery cable.
CENTER ROOM LAMP
Removal Procedure
1. Disconnect the negative battery cable.
2. Pry off the center room lamp lens by inserting a
screwdriver into the recess along the edge of the
lens.
3. Remove the screws and the center room lamp
housing from the headliner.
4. Disconnect the electrical connector.
5. Remove the bulb.
Installation Procedure
1. Install a new bulb.
2. Connect the electrical connector.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
3. Install the center room lamp housing to the headlin-
er with the screws.
4. Press the center room lamp lens onto the housing.
5. Connect the negative battery cable.
MAP LAMP
Removal Procedure
1. Disconnect the negative battery cable.
2. Pry off the map lamp lens.
3. Remove the screws and the map lamp.
4. Disconnect the electrical connector.
Page 2270 of 2643

9B – 44ILITHING SYSTEMS
DAEWOO V–121 BL4
Installation Procedure
1. Connect the electrical connector.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
2. Install the map lamp with the screws.
Tighten
Tighten the map lamp screws to 1.5 NSm (13 lb–in).
3. nstall the map lamp lens.
4. Connect the negative battery cable.
LUGGAGE COMPARTMENT LAMP
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the luggage compartment lamp.
3. Disconnect the electrical connector.
4. Remove the bulb.
Installation Procedure
1. Install a new bulb.
2. Connect the electrical connector.
3. Install the luggage compartment lamp.
4. Connect the negative battery cable.
ASHTRAY AND CIGAR LIGHTER
LAMP
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the bulb housing.
3. Remove the bulb from the bulb housing.
Page 2271 of 2643

LITHING SYSTEMS 9B – 45
DAEWOO V–121 BL4
Installation Procedure
1. Install the replacement bulb into the bulb housing.
2. Install the bulb housing.
3. Connect the negative battery cable.
Page 2272 of 2643

9B – 46ILITHING SYSTEMS
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
HEADLAMPS–ON REMINDER CHIME
When the headlamp switch is in the headlamps–on or
parking lamps–on position, voltage is applied to the chime
module. When the ignition is in ON, ACC or START, volt-
age is applied through the fuse block to the module. These
two voltages are sensed, and the chime module is not
sounded.
When the ignition is not in ON, ACC or START, the module
loses voltage. The chime module senses change. If the
voltage is still available, it is applied to sound the chime.
The chime can be turned off by turning the headlamp
switch off. The module no longer senses voltage from the
headlamp switch, so the chime module does not sound.
HEADLAMPS
The headlamps are controlled by the multifunction lever
located on the left side of the steering column. They will
come on with the ignition switch in any position. Turning
the headlamp switch to the first position turns on the park-
ing lamps, the license plate lamps and the instrument pan-
el illumination. Turning the switch to the second position
turns on all of the previous lamps and the headlamps.
Turning the switch to the OFF position turns off all the
lamps.
Headlamp high beams and low beams are also controlled
by this lever. When the headlamps are on, pushing the le-
ver away from the driver until the switch clicks changes the
lamp from low beam to high beam. An indicator lamp on
the instrument cluster assembly will come on when the
high beam headlamps are on. To return the headlamps to
low beam, pull the lever toward the driver.
The headlamps must be aimed for proper illumination of
the road. Headlamp aim should be checked whenever a
new headlamp assembly is installed, or whenever service
repairs to the front end area may have disturbed the head-
lamp assembly or its mountings.
DAYTIME RUNNING LAMPS
The Daytime Running Lamps (DRL) will come on when:
S The ignition is ON.
S The light is OFF.
S The parking brake is released.
When the exterior lights are on, the DRL will turn off. To
turn the DRL off when idling, apply the parking brake.
PARKING AND TURN SIGNAL LAMPS
The parking lamps can be turned on by turning the lighting
switch to the first position. The parking lamps can be
turned off by turning the switch to the OFF position.When the turn signals are activated, the front and rear turn
signal lamps flash to signal a turn. The turn signals work
only when the ignition is ON.
The turn signals are controlled by the light switch on the
left side of the steering column. Moving the lever all the
way up or down (past the detent) will turn on the front and
rear turn signals. When the turn is completed, the lever will
return to horizontal and the turn signals will stop flashing.
For changing lanes, or for shallow turns in which the steer-
ing wheel does not turn far enough to cancel the signal,
move the signal lever only to the first detent and hold it
there. When the lever is released, it will return to horizontal
and the turn signals will cancel.
FOG LAMPS
The fog lamp switch is on the instrument panel to the right
of the steering column. To use the fog lamps, first turn on
the headlamps or the parking lamps. Then push the fog
lamp switch. The indicator light in the switch will illuminate
to indicate that the fog lamps are on. Push the switch again
to turn off the fog lamps. The indicator light will then go off.
The fog lamps should not be used as a substitute for the
headlamps.
The fog lamps must be aimed for proper illumination of the
road. Fog lamp aim should be checked when a new bulb
is installed or if service or repairs in the front end area may
have disturbed the fog lamp mountings.
REAR COMBINATION LAMPS
The taillamps, stoplamps, turn signal lamps and backup
lamp are one assembly.
Turning on either the headlamps or the parking lamps will
also turn on the taillamps. When the brake pedal is
pushed, the taillamps will glow brighter to serve as sto-
plamps.
The center high–mounted stoplamp is located in the rear
window and will come on when the brake pedal is pressed.
LICENSE PLATE LAMP
The license plate lamps will come on when the headlamps
or the parking lamps are on. The license plate lamps are
mounted above the license plate.
INTERIOR COURTESY LAMP
The courtesy lamp is located on the headliner just behind
the front seats. The lamp switch has three positions. If the
switch is left in the center position, the lamp will go on
whenever a door is opened and go off when it is closed.
In the ON position, the lamp will stay on until it is turned off.
In the OFF position, the lamp will not come on, even when
a door is opened.
LUGGAGE COMPARTMENT LAMP
The luggage compartment lamp is located under the deck
lid sill plate on the notchback. The lamp is located on the
left–side wheelhouse trim panel on the hatchback. It will
come on whenever the luggage compartment is opened.
Page 2301 of 2643

9E – 2IINSTRUMENTATION/DRIVER INFORMATION
DAEWOO V–121 BL4
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb–FtLb–In
Air Deflector Screws2–18
Chime Module Screws4–35
Clock Screws2–18
Cupholder Screws2.5–22
Deposit Box Screws2.5–22
Driver Knee Bolster Bolts10–89
Floor Console Brace Bolts4–35
Floor Console Brace Nuts4–35
HVAC Controls Screws4–35
Instrument Cluster Screws4–35
Instrument Cluster Trim Panel Screws4–35
Instrument Panel End Bolts2015–
Instrument Panel End Screws4–35
Instrument Panel Nuts Above the Steering Column2015–
Instrument Panel Bolts Behind the HVAC Controls4–35
Steering Column Bracket Nut2216–
Steering Column Lower Trim Cover Screws2.5–22
Steering Column U–Clamp Nuts2216–
Steering Column Upper Trim Cover Screws3–27
INSTRUMENT CLUSTER INDICATOR LAMPS
SPECIFICATIONS
Indicator LampColorBulb
ABS WarningAmber14 v 1.4 W
Airbag WarningRed14 v 1.4 W
Battery Charge IndicatorRed14 v 1.4 W
Check EngineAmber14 v 1.4 W
Door Open WarningRed14 v 1.4 W
Engine OverheatRed14 v 1.4 W
Fasten Seat Belt WarningRed14 v 1.4 W
High Beam IndicatorBlue14 v 1.4 W
Low Fuel Level WarningAmber14 v 4 W
Oil Pressure WarningRed14 v 1.4 W
Parking Brake Indicator and Brake Fluid WarningRed14 v 1.4 W
Service Engine Soon WarningAmber14 v 1.4 W
Transaxle Power Mode IndicatorAmber14 v 1.4 W
Turn Signal IndicatorsGreen14 v 1.4 W
Page 2311 of 2643

9E – 12IINSTRUMENTATION/DRIVER INFORMATION
DAEWOO V–121 BL4
INSTRUMENT CLUSTER INDICATOR LAMPS
Instrument Panel Indicator Lamps Do Not Operate
StepActionValue(s)YesNo
1Check fuse F4.
Is fuse F4 blown?–Go to Step 2Go to Step 3
21. Check for a short circuit and repair it, if neces-
sary.
2. Replace the blown fuse.
Is the repair complete?–System OK–
31. Turn the ignition ON.
2. Check the voltage at fuse F4.
Does the battery voltage match the value specified?11–14 vGo to Step 5Go to Step 4
4Repair the open power supply circuit to fuse F4.
Is the repair complete?–System OKGo to Step 3
51. Remove the instrument cluster.
2. Disconnect the instrument cluster connector.
3. Turn the ignition ON.
4. Check the voltage at terminal B15 and A19.
Does the battery voltage match the value specified?11–14 vGo to Step 7Go to Step 6
6Repair the open circuit between fuse F4 and the in-
strument cluster connector B15 and A19.
Is the repair complete?–System OK–
7Check the instrument cluster indicator lamp bulbs.
Are the bulbs OK?–Go to Step 9Go to Step 8
81. Replace any bulbs that are defective.
2. Check the charging system to make sure the
alternator is not overcharging.
3. Repair the charging system, if necessary.
Is the repair complete?–System OK–
9Replace the instrument cluster.
Is the repair complete?–System OK–