run flat DAEWOO NUBIRA 2004 Service Owner's Manual

8B – 48ISUPPLEMENTAL INFLATABLE RESTRAINTS (SIR)
DAEWOO V–121 BL4
J3B18B03
LT BLU
LT BLU
”13” Ter.
DLC
(Data Link Connector) YEL YEL
10A
1C207 PNKPNKPNK
BLK/
WHTBRN
SDM F1
Hot in Run and Start
3
65
97 17
10A F4
32
B15
B7A19 31C201
G202
C207 4
DIAGNOSTIC TROUBLE CODE (DTC) 25
AIRBAG WARNING LAMP FAILURE
Circuit Description
When the ignition switch is turned to ON, the sensing and
diagnostic module(SDM) will perform turn–on test to diag-
nose critical malfunctions within SDM itself.
Upon passing these test ignition and deployment loop volt-
ages are measured to ensure that they are within their nor-
mal voltage ranges. The SDM monitors the voltages at the
driver low and the passenger low to detect shorts to
ground or voltage in the deploy loops.
The SDM checks the wiring connection to the passenger
airbag module by letting the infinitesimal current flow
through the internal circuit and verify the resistance. If thewarning lamp operates properly ”ON” and ”OFF”, SDM
checks the voltage continuously from the warning lamp
terminal.
DTC 25 Will Set When
S The warning lamp does not blinking properly ”ON”
and ”OFF”.
Reference
When the ignition switch is turned ON, in case of normal,
the warning lamp blinking 7 times during 7 seconds.
But in case, the warning lamp stays ”ON” or blinking a sec-
ond after above normal blinking(7 times during 7 sec-
onds), then it is regarded as a defect(old or current) pres-
ents. Please check the defect with scan tool.

8B – 50ISUPPLEMENTAL INFLATABLE RESTRAINTS (SIR)
DAEWOO V–121 BL4
J3B18B03
LT BLU
LT BLU
”13” Ter.
DLC
(Data Link Connector) YEL YEL
10A
1C207 PNKPNKPNK
BLK/
WHTBRN
SDM F1
Hot in Run and Start
3
65
97 17
10A F4
32
B15
B7A19 31C201
G202
C207 4
DIAGNOSTIC TROUBLE CODE (DTC) 31
INTERNAL SENSING DIAGNOSTIC MODULE (SDM)
FAILURE
Circuit Description
When the ignition switch is turned to ON, the sensing and
diagnostic module(SDM) will perform turn–on test to diag-
nose critical malfunctions within SDM itself.DTC 31 Will Set When
S The SDM does not implement diagnostic operation.
In case of above, the wiring harness of SDM should
be checked before replacing the SDM.
DTC 31
Internal Sensing Diagnostic Module(SDM) Failure
CAUTION : The sensing and diagnostic module(SDM)
can maintain sufficient voltage to deploy the airbags
and pretensioners for 1 minute after the ignition is
OFF and the fuse has been removed. If the airbags
and pretensioners are not disconnected, do not be-
gin service until one minute has passed after discon-
necting power to SDM. Otherwise, injury could result.
CAUTION : During service procedure, be very carefulwhen handling the SDM. Never strike or jar the SDM.
Never power the supplemental inflatable re-
straints(SIR) when the SDM is not rigidly attached to
the vehicle. All SDM mounting bolts must be carefully
tightened , and the arrow on the SDM must be point
toward the front of the vehicle to ensure proper op-
eration of the SIR. The SDM could be activated if it is
powered when it is not rigidly attached to the vehicle,
resulting in unexpected deployment and possible in-
jury.

SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR) 8B – 51
DAEWOO V–121 BL4
J3B18B03
LT BLU
LT BLU
”13” Ter.
DLC
(Data Link Connector) YEL YEL
10A
1C207 PNKPNKPNK
BLK/
WHTBRN
SDM F1
Hot in Run and Start
3
65
97 17
10A F4
32
B15
B7A19 31C201
G202
C207 4
DIAGNOSTIC TROUBLE CODE (DTC) 32
AIRBAG INFLATION RECORD BY FRONTAL COLLISION
Circuit Description
When the ignition switch is turned to ON, the sensing and
diagnostic module(SDM) will perform turn–on test to diag-
nose critical malfunctions within SDM itself.
In case of airbag inflation by a vehicle collision, the SDMmaintains warning lamp ”ON” and then all the airbag sys-
tem including SDM, Airbag Module and wiring should be
replaced.
DTC 32 Will Set When
S The history of airbag inflation or belt pretensioner
explosion is in the SDM.
DTC 32
Airbag Inflation Record By Frontal Collision
CAUTION : The sensing and diagnostic module(SDM)
can maintain sufficient voltage to deploy the airbags
and pretensioners for 1 minute after the ignition is
OFF and the fuse has been removed. If the airbags
and pretensioners are not disconnected, do not be-
gin service until one minute has passed after discon-
necting power to SDM. Otherwise, injury could result.
CAUTION : During service procedure, be very carefulwhen handling the SDM. Never strike or jar the SDM.
Never power the supplemental inflatable re-
straints(SIR) when the SDM is not rigidly attached to
the vehicle. All SDM mounting bolts must be carefully
tightened , and the arrow on the SDM must be point
toward the front of the vehicle to ensure proper op-
eration of the SIR. The SDM could be activated if it is
powered when it is not rigidly attached to the vehicle,
resulting in unexpected deployment and possible in-
jury.

8B – 52ISUPPLEMENTAL INFLATABLE RESTRAINTS (SIR)
DAEWOO V–121 BL4
J3B18B03
LT BLU
LT BLU
”13” Ter.
DLC
(Data Link Connector) YEL YEL
10A
1C207 PNKPNKPNK
BLK/
WHTBRN
SDM F1
Hot in Run and Start
3
65
97 17
10A F4
32
B15
B7A19 31C201
G202
C207 4
DIAGNOSTIC TROUBLE CODE (DTC) 33
DRIVER SIDE AIRBAG INFLATION RECORD BY SIDE
IMPACT
Circuit Description
When the ignition switch is turned to ON, the sensing and
diagnostic module(SDM) will perform turn–on test to diag-
nose critical malfunctions within SDM itself.
In case of driver side airbag inflation by side impact, the
SDM maintains warning lamp”ON” and then all the airbag
system should be checked including pretensioners andalso side airbag sensor, wiring should be replaced. In
case, the driver side airbag inflation by side impact counts
over 5, the SDM should also be replaced.
DTC 33 Will Set When
S The history of airbag inflation or belt pretensioner
explosion is in the SDM.
DTC 33
Driver Side Airbag Inflation Record By Side Impact
CAUTION : The sensing and diagnostic module(SDM)
can maintain sufficient voltage to deploy the airbags
and pretensioners for 1 minute after the ignition is
OFF and the fuse has been removed. If the airbags
and pretensioners are not disconnected, do not be-
gin service until one minute has passed after discon-
necting power to SDM. Otherwise, injury could result.
CAUTION : During service procedure, be very carefulwhen handling the SDM. Never strike or jar the SDM.
Never power the supplemental inflatable re-
straints(SIR) when the SDM is not rigidly attached to
the vehicle. All SDM mounting bolts must be carefully
tightened , and the arrow on the SDM must be point
toward the front of the vehicle to ensure proper op-
eration of the SIR. The SDM could be activated if it is
powered when it is not rigidly attached to the vehicle,
resulting in unexpected deployment and possible in-
jury.

SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR) 8B – 53
DAEWOO V–121 BL4
J3B18B03
LT BLU
LT BLU
”13” Ter.
DLC
(Data Link Connector) YEL YEL
10A
1C207 PNKPNKPNK
BLK/
WHTBRN
SDM F1
Hot in Run and Start
3
65
97 17
10A F4
32
B15
B7A19 31C201
G202
C207 4
DIAGNOSTIC TROUBLE CODE (DTC) 34
PASSENGER SIDE AIRBAG INFLATION RECORD BY
SIDE IMPACT
Circuit Description
When the ignition switch is turned to ON, the sensing and
diagnostic module(SDM) will perform turn–on test to diag-
nose critical malfunctions within SDM itself.
In case of passenger side airbag inflation by side impact,
the SDM maintains warning lamp ”ON” and then all the air-
bag system should be checked including pretensionersand also side airbag sensor, wiring should be replaced. In
case, the passenger side airbag inflation by side impact
counts over 5, the SDM should also be replaced.
DTC 34 Will Set When
S The history of passenger side airbag inflation or belt
pretensioner explosion is in the SDM.
DTC 34
Passenger Side Airbag Inflation Record By Side Impact
CAUTION : The sensing and diagnostic module(SDM)
can maintain sufficient voltage to deploy the airbags
and pretensioners for 1 minute after the ignition is
OFF and the fuse has been removed. If the airbags
and pretensioners are not disconnected, do not be-
gin service until one minute has passed after discon-
necting power to SDM. Otherwise, injury could result.
CAUTION : During service procedure, be very carefulwhen handling the SDM. Never strike or jar the SDM.
Never power the supplemental inflatable re-
straints(SIR) when the SDM is not rigidly attached to
the vehicle. All SDM mounting bolts must be carefully
tightened , and the arrow on the SDM must be point
toward the front of the vehicle to ensure proper op-
eration of the SIR. The SDM could be activated if it is
powered when it is not rigidly attached to the vehicle,
resulting in unexpected deployment and possible in-
jury.

8B – 54ISUPPLEMENTAL INFLATABLE RESTRAINTS (SIR)
DAEWOO V–121 BL4
J3B18B03
LT BLU
LT BLU
”13” Ter.
DLC
(Data Link Connector) YEL YEL
10A
1C207 PNKPNKPNK
BLK/
WHTBRN
SDM F1
Hot in Run and Start
3
65
97 17
10A F4
32
B15
B7A19 31C201
G202
C207 4
DIAGNOSTIC TROUBLE CODE (DTC) 35
BELT PRETENSIONER EXPLOSION RECORD
Circuit Description
When the ignition switch is turned to ON, the sensing and
diagnostic module(SDM) will perform turn–on test to diag-
nose critical malfunctions within SDM itself.
In case of belt pretensioner explosion without front airbaginflation due to insufficient impact, replace the exploded
belt pretensioner and remove the defect code using scan
tool. In case, the belt pretensioner explosion counts over
5, then the SDM should also be replaced.
DTC 35 Will Set When
S The history of belt pretensioner explosion is in the
SDM.
DTC 35
Belt Pretensioner Explosion Record
CAUTION : The sensing and diagnostic module(SDM)
can maintain sufficient voltage to deploy the airbags
and pretensioners for 1 minute after the ignition is
OFF and the fuse has been removed. If the airbags
and pretensioners are not disconnected, do not be-
gin service until one minute has passed after discon-
necting power to SDM. Otherwise, injury could result.
CAUTION : During service procedure, be very carefulwhen handling the SDM. Never strike or jar the SDM.
Never power the supplemental inflatable re-
straints(SIR) when the SDM is not rigidly attached to
the vehicle. All SDM mounting bolts must be carefully
tightened , and the arrow on the SDM must be point
toward the front of the vehicle to ensure proper op-
eration of the SIR. The SDM could be activated if it is
powered when it is not rigidly attached to the vehicle,
resulting in unexpected deployment and possible in-
jury.

SUPPLEMENTAL INFLATABLE RESTRAINTS (SIR) 8B – 55
DAEWOO V–121 BL4
J3B18B03
LT BLU
LT BLU
”13” Ter.
DLC
(Data Link Connector) YEL YEL
10A
1C207 PNKPNKPNK
BLK/
WHTBRN
SDM F1
Hot in Run and Start
3
65
97 17
10A F4
32
B15
B7A19 31C201
G202
C207 4
DIAGNOSTIC TROUBLE CODE (DTC) 38
SIDE AIRBAG AND BELT PRETENSIONER EXPLOSION
COUNT OVER 5
Circuit Description
When the ignition switch is turned to ON, the sensing and
diagnostic module(SDM) will perform turn–on test to diag-
nose critical malfunctions within SDM itself.
In case of the SDM has been used 5 times for 5 explosionsof belt pretensioners or side airbags, the SDM should also
be replaced.
DTC 38 Will Set When
S The count of belt pretensioner and side airbag ex-
plosion is over 5 in the SDM.
DTC 38
Side Airbag And Belt Pretensioner Explosion Count Over
5
CAUTION : The sensing and diagnostic module(SDM)
can maintain sufficient voltage to deploy the airbags
and pretensioners for 1 minute after the ignition is
OFF and the fuse has been removed. If the airbags
and pretensioners are not disconnected, do not be-
gin service until one minute has passed after discon-
necting power to SDM. Otherwise, injury could result.
CAUTION : During service procedure, be very carefulwhen handling the SDM. Never strike or jar the SDM.
Never power the supplemental inflatable re-
straints(SIR) when the SDM is not rigidly attached to
the vehicle. All SDM mounting bolts must be carefully
tightened , and the arrow on the SDM must be point
toward the front of the vehicle to ensure proper op-
eration of the SIR. The SDM could be activated if it is
powered when it is not rigidly attached to the vehicle,
resulting in unexpected deployment and possible in-
jury.

9I – 6IWATERLEAKS
DAEWOO V–121 BL4
8. Allow the primer to dry for 5 minutes.
9. Apply the adhesive over the leak and for a distance
of 75 to 100 mm (3 to 4 inches) on both sides of the
leak.
10. Immediately after applying the adhesive, use a flat
stick or a similar tool to work the adhesive into the
leak area and into the joint between the original ma-
terial and the vehicle body in order to ensure a wa-
tertight seal.
11. Spray warm or hot water over the repaired area in
order to determine if the leak was repaired. Do not
run a heavy stream of water directly on the freshly
applied adhesive.
12. Install the trim strip lace if it was removed.
13. Install the garnish molding if it was removed.
14. Install the reveal molding.
Important : After the completion of any waterleak repair,
retest the area using the watertest stands. Do not use
localized testing procedures on the newly–repaired areas,
as the repair material may dislodge under abnormal pres-
sure.