DAEWOO NUBIRA 2004 Service Repair Manual

ENGINE CONTROLS 1F – 205
DAEWOO V–121 BL4
DTC P0336 – 58X Crankshaft Position Sensor No Plausible Signal
StepActionValue(s)YesNo
1Perform an Euro On–Board Diagnostic (EOBD)
System Check.
Is the system check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
2Attempt to start the engine.
Does the engine start?–Go to Step 3Go to
”Engine Cranks
But Will Not
Run”
31. Review and record Failure Records informa-
tion.
2. Clear the DTC P0336.
3. Start the engine and idle for 1 minute.
4. Observe the diagnostic trouble codes (DTCs).
Is the DTC P0336 set?–Go to Step 4Go to
”Diagnostic
Aids”
41. Disconnect the engine control module(ECM)
and the crankshaft position (CKP) sensor.
2. Check for an open or a low voltage in the CKP
sensor connector and the ECM harness con-
nector.
Is the problem found?–Go to Step 5Go to Step 6
5Repair the open or low voltage in the 58X reference
circuit between the CKP sensor connector and the
ECM harness connector.
Is the repair complete?–Go to Step 11–
61. Reconnect the ECM and CKP sensor.
2. Connect a digital voltmeter (DVM) to measure
voltage on the 58X reference circuit, terminal
54 at the ECM connector.
3. Observe the voltage while cranking the engine.
Is the voltage near the specified value?2.5VGo to Step 9Go to Step 7
7Check the connection at the CKP sensor and re-
place the terminals if necessary.
Do any terminals require replacement?–Go to Step 11Go to Step 8
8Replace the CKP sensor.
Is the replacement complete?–Go to Step 11–
9Check the connections at the ECM and replace the
terminals if necessary.
Do any terminal require replacement?–Go to Step 11Go to Step 10
10Replace the ECM.
Is the replacement complete?–Go to Step 11–

1F – 206IENGINE CONTROLS
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
111. Using the scan tool, clear the DTCs.
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic run
and passed?–Go to Step 12Go to Step 2
12Check if any additional DTCs are set.
Are any DTCs displaced that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK

ENGINE CONTROLS 1F – 207
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0337
58X CRANKSHAFT POSITION SENSOR NO SIGNAL
Circuit Description
The 58X reference signal is produced by the crankshaft
position (CKP) sensor. During one crankshaft revolution,
58 crankshaft pulses will be produced. The transaxle con-
trol module(TCM)/engine control module(ECM) uses the
58X reference signal to calculate engine rpm and CKP.
The ECM constantly monitors the number of pulses on the
58X reference circuit and compares them to the number
of camshaft position (CKP) signal pulses being received.
If the ECM receive and incorrect number of pulses on the
58X reference circuit, DTC P0336 will set.
Conditions for Setting the DTC
S This DTC can be stored in ”key–on” status.
S No crankshaft teeth detected.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive trip with a fail.
S The ECM will record operating conditions at the
time the diagnostic fail. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTCS The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
An intermittent may be caused by a poor connection,
rubbed–through wire insulation or a wire broken inside the
insulation. Check for :
Poor connection – inspect the ECM harness and connec-
tors for improper mating, broken locks, improperly formed
or damaged terminals, and poor terminal–to–wire connec-
tion.
Damaged harness – inspect the wiring harness for dam-
age. If the harness appears to be OK, disconnect the
ECM, turn the ignition ON and observe a voltmeter con-
nected to the 58X reference circuit at the ECM harness
connector while moving the connectors and the wiring har-
ness related to the ECM. A change in voltage will indicate
the location of the fault.
Review the failure records vehicle mileage since the diag-
nostic test failed may help determine how often the condi-
tion that caused the DTC to be set occurs. This may assist
in diagnosing the condition.

1F – 208IENGINE CONTROLS
DAEWOO V–121 BL4
DTC P0337 – 58X Crankshaft Position Sensor No Signal
StepActionValue(s)YesNo
1Perform an Euro On–Board Diagnostic (EOBD)
System Check.
Is the system check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
2Attempt to start the engine.
Does the engine start?–Go to Step 3Go to
”Engine Cranks
But Will Not
Run”
31. Review and record Failure Records informa-
tion.
2. Clear the DTC P0337.
3. Start the engine and idle for 1 minute.
4. Observe the diagnostic trouble codes (DTCs).
Is the DTC P0337 set?–Go to Step 4Go to
”Diagnostic
Aids”
41. Disconnect the engine control module(ECM)
and the crankshaft position (CKP) sensor.
2. Check for an open or a low voltage in the CKP
sensor connector and the ECM harness con-
nector.
Is the problem found?–Go to Step 5Go to Step 6
5Repair the open or low voltage in the 58X reference
circuit between the CKP sensor connector and the
ECM harness connector.
Is the repair complete?–Go to Step 11–
61. Reconnect the ECM and CKP sensor.
2. Connect a digital voltmeter (DVM) to measure
voltage on the 58X reference circuit, terminal
54 at the ECM connector.
3. Observe the voltage while cranking the engine.
Is the voltage near the specified value?2.5VGo to Step 9Go to Step 7
7Check the connection at the CKP sensor and re-
place the terminals if necessary.
Do any terminals require replacement?–Go to Step 11Go to Step 8
8Replace the CKP sensor.
Is the replacement complete?–Go to Step 11–
9Check the connections at the ECM and replace the
terminals if necessary.
Do any terminal require replacement?–Go to Step 11Go to Step 10
10Replace the ECM.
Is the replacement complete?–Go to Step 11–

ENGINE CONTROLS 1F – 209
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
111. Using the scan tool, clear the DTCs.
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic run
and passed?–Go to Step 12Go to Step 2
12Check if any additional DTCs are set.
Are any DTCs displaced that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK

1F – 210IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0341
CAMSHAFT POSITION SENSOR RATIONALITY
Circuit Description
The Camshaft Position Sensor is used to detect Camshaft
position and to have correlation with Crankshaft position
so that the ECM can determine which cylinder is ready to
be fueled by the injector. The polarity of camshaft sensor
signal must be changed only once per crankshaft position.
Conditions for Setting the DTC
S No traction of CMP signal between teeth 25 and 33
but change in polarity.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive trip with a fail.
S The ECM will record operating conditions at the
time the diagnostic fail. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTCS The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Check and correct any abnormal engine noise before us-
ing the diagnostic table.
Any circuitry that is suspected as causing engine noise
complaint should be thoroughly checked for the following
conditions :
S Backed–out terminals
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminal–to–wire connection
S Physical damage to the wiring harness

ENGINE CONTROLS 1F – 211
DAEWOO V–121 BL4
DTC P0341 – Camshaft Position Sensor Rationality
StepActionValue(s)YesNo
1Perform an Euro On–Board Diagnostic (EOBD)
System Check.
Is the system check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Turn the ignition switch to LOCK.
2. Disconnect the CMP sensor connector.
3. Check for a faulty connector or terminals.
Is the problem found?–Go to Step 4Go to Step 3
31. Turn the Turn the ignition switch to ON.
2. Disconnect the ECM connector.
3. Inspect the ECM pins and connector for bent or
damaged terminals.
4. Check the wire between the CMP sensor termi-
nal 2 and ECM connector 17 for an open or
short to ground or short to battery voltage while
related connectors and wiring harness.
5. Check the wires between the CMP sensor ter-
minal 3 and ECM connector 22 for an open
while moving related connectors and wiring
harness.
Is the problem found?–Go to Step 4Go to Step 5
41. Turn the ignition switch to LOCK.
2. Repair or replace the wire or the connector.
3. Clear any DTCs from the ECM.
4. Run the engine.
5. Perform the diagnostic system check.
Is the repair complete?–System OK–
51. Turn the ignition switch to LOCK.
2. Replace the CMP sensor.
3. Clear any DTCs from the ECM.
4. Run the engine.
5. Perform the diagnostic system check.
Does DTC P0341 reset?–System OKGo to Step 6
61. Replace the ECM.
2. Run the engine.
3. Perform the Diagnostic system check.
Is the replacement complete?–Go to Step 7–
71. Using the scan tool, clear the DTCs.
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic run
and passed?–Go to Step 8–
8Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK

1F – 212IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0342
CAMSHAFT POSITION SENSOR SIGNAL
Circuit Description
The Camshaft Position Sensor is used to detect Camshaft
position and to have correlation with Crankshaft position
so that the ECM can determine which cylinder is ready to
be fueled by the injector. The polarity of camshaft sensor
signal must be changed only once per crankshaft position.
Conditions for Setting the DTC
S No traction of CMP signal between teeth 25 and 33
but change in polarity.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive trip with a fail.
S The ECM will record operating conditions at the
time the diagnostic fail. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTCS The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Check and correct any abnormal engine noise before us-
ing the diagnostic table.
Any circuitry that is suspected as causing engine noise
complaint should be thoroughly checked for the following
conditions :
S Backed–out terminals
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminal–to–wire connection
S Physical damage to the wiring harness

ENGINE CONTROLS 1F – 213
DAEWOO V–121 BL4
DTC P0342 – Camshaft Position Sensor Signal
StepActionValue(s)YesNo
1Perform an Euro On–Board Diagnostic (EOBD)
System Check.
Is the system check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Turn the ignition switch to LOCK.
2. Disconnect the CMP sensor connector.
3. Check for a faulty connector or terminals.
Is the problem found?–Go to Step 4Go to Step 3
31. Turn the Turn the ignition switch to ON.
2. Disconnect the ECM connector.
3. Inspect the ECM pins and connector for bent or
damaged terminals.
4. Check the wire between the CMP sensor termi-
nal 2 and ECM connector 17 for an open or
short to ground or short to battery voltage while
related connectors and wiring harness.
5. Check the wires between the CMP sensor ter-
minal 3 and ECM connector 22 for an open
while moving related connectors and wiring
harness.
Is the problem found?–Go to Step 4Go to Step 5
41. Turn the ignition switch to LOCK.
2. Repair or replace the wire or the connector.
3. Clear any DTCs from the ECM.
4. Run the engine.
5. Perform the diagnostic system check.
Is the repair complete?–System OK–
51. Turn the ignition switch to LOCK.
2. Replace the CMP sensor.
3. Clear any DTCs from the ECM.
4. Run the engine.
5. Perform the diagnostic system check.
Does DTC P0342 reset?–System OKGo to Step 6
61. Replace the ECM.
2. Run the engine.
3. Perform the Diagnostic system check.
Is the replacement complete?–Go to Step 7–
71. Using the scan tool, clear the DTCs.
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic run
and passed?–Go to Step 8–
8Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK

1F – 214IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0351
IGNITION SIGNAL COIL A FAULT
Circuit Description
The engine control module (ECM) provides a ground for
the electronic spark timing 1 circuit. When the ECM re-
moves the ground path of the ignition primary coil, the
magnetic field produced by the coil collapses. The collaps-
ing magnetic field produces a voltage in the secondary coil
which fires the spark plug. The circuit between the ECM
and the electronic ignition system is monitored for an open
circuit, short to voltage, and low voltage. When the ECM
detects a problem in the spark timing 1 circuit, it will set
DTC P0351.
Conditions for Setting the DTC
S The ignition signal coil A circuit is an open or a
short to ground or short to battery condition exists.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Failure Records
buffers.S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Check and correct any abnormal engine noise before us-
ing the diagnostic table.
Any circuitry that is suspected as causing engine noise
complaint should be thoroughly checked for the following
conditions :
S Backed–out terminals
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminal–to–wire connection
S Physical damage to the wiring harness