check engine DAEWOO NUBIRA 2004 Service Repair Manual

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 159
DAEWOO V–121 BL4
DTC P1861 – EDS 4 Output Shorted To Ground
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition ON, with the engine OFF.
3. Select ”Actuating” on the scan tool.
4. Actuate EDS 4 ON/OFF.
Does the EDS 4 change ON/OFF?ON/OFFGo to ”Diag-
nostic Aids”Go to Step 3
31. Turn the ignition OFF.
2. Disconnect the transaxle wiring connector.
3. Measure the resistance between terminals 5
and 7 of the transaxle wiring connector.
Is the resistance within the values shown?TFT
25°C (77°F)
6 ΩGo to Step 7Go to Step 4
41. Remove the oil pan.
2. Disconnect the wiring connector of EDS 4.
3. Measure the resistance between terminal 2 of
EDS 4 and ground.
4. Measure the resistance between terminal 1 of
EDS 4 and ground.
Is the resistance within the values shown?
Go to Step 6Go to Step 5
5Repair the internal line(EDS 4) for a short to ground.
Is the repair complete?–System OK–
6Replace the EDS 4.
Is the replacement complete?–System OK–
71. Disconnect the transaxle wiring connector and
TCM connector.
2. Measure the resistance between terminal 5 of
the transaxle wiring connector and ground.
3. Measure the resistance between terminal 7 of
the transaxle wiring connector and ground.
Is the resistance within the values shown?
Go to Step 9Go to Step 8
8Repair the transaxle wiring harness for a short to
ground.
Is the repair complete?–System OK–
9Replace the TCM.
Is the replacement complete?–Go to Step 10–
101. After the repair, use a scan tool ”clear info”
function and road tests the vehicle.
2. Review the ”DTC info”.
3. Has the last test failed or is the current DTC
displayed?–Begin diagno-
sis againRepair verified
exit DTC chart

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 161
DAEWOO V–121 BL4
DTC P1862 – EDS 4 Output Shorted To Power
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition ON, with the engine OFF.
3. Select ”Actuating” on the scan tool.
4. Actuate EDS 4 ON/OFF.
Does the EDS 4 change ON/OFF?ON/OFFGo to ”Diag-
nostic Aids”Go to Step 3
31. Remove the oil pan.
2. Disconnect the wiring connector of EDS 4.
3. Turn the ignition ON, with the engine OFF.
4. Measure the voltage of EDS 4 wiring connector
terminal 1.
Is the voltage within the values shown?11–14VGo to Step 4Go to Step 5
4Repair the internal line(EDS 4) for a short to power.
Is the repair complete?–System OK–
5Replace the EDS 4.
Is the replacement complete?–Go to Step 6–
61. Check if any DTCs are set.
2. Are any DTCs displayed that have not been
diagnosed?–Go to ”Applica-
ble DTC table”System OK

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 163
DAEWOO V–121 BL4
DTC P1863 – EDS 4 Output Open
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition ON, with the engine OFF.
3. Select ”Actuating” on the scan tool.
4. Actuate EDS 4 ON/OFF.
Does the EDS 4 change ON/OFF?ON/OFFGo to ”Diag-
nostic Aids”Go to Step 3
31. Turn the ignition OFF.
2. Disconnect the transaxle wiring connector.
3. Measure the resistance between terminals 5
and 7 of the transaxle wiring connector.
Is the resistance within the values shown?TFT
25°C (77°F)
6 ΩGo to Step 7Go to Step 4
41. Remove the oil pan.
2. Disconnect the wiring connector of EDS 4.
3. Measure the resistance between terminal 2 of
the EDS 4 and terminal 5 of the transaxle con-
nector.
4. Measure the resistance between terminal 1 of
the EDS 4 and terminal 7 of the transaxle con-
nector.
Is the resistance within the values shown? 0 WGo to Step 6Go to Step 5
51. Repair the circuit (between terminal 2 and ter-
minal 5) for an open.
2. Repair the circuit (between terminal 1 and ter-
minal 7) for an open.
Is the repair complete?–System OK–
6Replace the EDS 4.
Is the replacement complete?–System OK–
71. Disconnect the transaxle wiring connector and
TCM connector.
2. Measure the resistance between terminal 5 of
the transaxle wiring connector and terminal C7
of the TCM wiring connector.
3. Measure the resistance between terminal 7 of
the transaxle wiring connector and terminal A3
of the TCM wiring connector.
Is the resistance within the values shown? 0 WGo to Step 9Go to Step 8
8Repair the transaxle wiring harness for an open.
Is the repair complete?–System OK–
9Replace the TCM.
Is the replacement complete?–Go to Step 10–
101. After the repair, use a scan tool ”clear info”
function and road tests the vehicle.
2. Review the ”DTC info”.
3. Has the last test failed or is the current DTC
displayed?–Begin diagno-
sis againRepair verified
exit DTC chart

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 165
DAEWOO V–121 BL4
DTC P1864 – EDS 5 Output Shorted To Ground
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition ON, with the engine OFF.
3. Select ”Actuating” on the scan tool.
4. Actuate EDS 5 ON/OFF.
Does the EDS 5 change ON/OFF?ON/OFFGo to ”Diag-
nostic Aids”Go to Step 3
31. Turn the ignition OFF.
2. Disconnect the transaxle wiring connector.
3. Measure the resistance between terminals 5
and 10 of the transaxle wiring connector.
Is the resistance within the values shown?TFT
25°C (77°F)
6 ΩGo to Step 7Go to Step 4
41. Remove the oil pan.
2. Disconnect the wiring connector of EDS 5.
3. Measure the resistance between terminal 2 of
EDS 5 and ground.
4. Measure the resistance between terminal 1 of
EDS 5 and ground.
Is the resistance within the values shown?
Go to Step 6Go to Step 5
5Repair the internal line(EDS 5) for a short to ground.
Is the repair complete?–System OK–
6Replace the EDS 5.
Is the replacement complete?–System OK–
71. Disconnect the transaxle wiring connector and
TCM connector.
2. Measure the resistance between terminal 5 of
the transaxle wiring connector and ground.
3. Measure the resistance between terminal 10 of
the transaxle wiring connector and ground.
Is the resistance within the values shown?
Go to Step 9Go to Step 8
8Repair the transaxle wiring harness for a short to
ground.
Is the repair complete?–System OK–
9Replace the TCM.
Is the replacement complete?–Go to Step 10–
101. After the repair, use a scan tool ”clear info”
function and road tests the vehicle.
2. Review the ”DTC info”.
3. Has the last test failed or is the current DTC
displayed?–Begin diagno-
sis againRepair verified
exit DTC chart

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 167
DAEWOO V–121 BL4
DTC P1865 – EDS 5 Output Shorted To Power
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition ON, with the engine OFF.
3. Select ”Actuating” on the scan tool.
4. Actuate EDS 5 ON/OFF.
Does the EDS 5 change ON/OFF?ON/OFFGo to ”Diag-
nostic Aids”Go to Step 3
31. Remove the oil pan.
2. Disconnect the wiring connector of EDS 5.
3. Turn the ignition ON, with the engine OFF.
4. Measure the voltage of EDS 5 wiring connector
terminal 2.
Is the resistance within the values shown?11–14VGo to Step 4Go to Step 5
4Repair the internal line(EDS 5) for a short to power.
Is the repair complete?–System OK–
5Replace the EDS 5.
Is the replacement complete?–Go to Step 6–
61. Check if any DTCs are set.
2. Are any DTCs displayed that have not been
diagnosed?–Go to ”Applica-
ble DTC table”System OK

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 169
DAEWOO V–121 BL4
DTC P1866 – EDS 5 Output Open
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition ON, with the engine OFF.
3. Select ”Actuating” on the scan tool.
4. Actuate EDS 5 ON/OFF.
Does the EDS 5 change ON/OFF?ON/OFFGo to ”Diag-
nostic Aids”Go to Step 3
31. Turn the ignition OFF.
2. Disconnect the transaxle wiring connector.
3. Measure the resistance between terminals 5
and 10 of the transaxle wiring connector.
Is the resistance within the values shown?TFT
25°C (77°F)
6 ΩGo to Step 7Go to Step 4
41. Remove the oil pan.
2. Disconnect the wiring connector of EDS 5.
3. Measure the resistance between terminal 2 of
the EDS 5 and terminal 5 of the transaxle con-
nector.
4. Measure the resistance between terminal 1 of
the EDS 5 and terminal 10 of the transaxle
connector.
Is the resistance within the values shown? 0 WGo to Step 6Go to Step 5
51. Repair the circuit (between terminal 2 and ter-
minal 5) for an open.
2. Repair the circuit (between terminal 1 and ter-
minal 10) for an open.
Is the repair complete?–System OK–
6Replace the EDS 5.
Is the replacement complete?–System OK–
71. Disconnect the transaxle wiring connector and
TCM connector.
2. Measure the resistance between terminal 5 of
the transaxle wiring connector and terminal C7
of the TCM wiring connector.
3. Measure the resistance between terminal 10 of
the transaxle wiring connector and terminal
A10 of the TCM wiring connector.
Is the resistance within the values shown? 0 WGo to Step 9Go to Step 8
8Repair the transaxle wiring harness for an open.
Is the repair complete?–System OK–
9Replace the TCM.
Is the replacement complete?–Go to Step 10–
101. After the repair, use a scan tool ”clear info”
function and road tests the vehicle.
2. Review the ”DTC info”.
Has the last test failed or is the current DTC dis-
played?–Begin diagno-
sis againRepair verified
exit DTC chart

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 171
DAEWOO V–121 BL4
DTC P1867 – EDS 6 Output Shorted To Ground
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition ON, with the engine OFF.
3. Select ”Actuating” on the scan tool.
4. Actuate EDS 6 ON/OFF.
Does the EDS 6 change ON/OFF?ON/OFFGo to ”Diag-
nostic Aids”Go to Step 3
31. Turn the ignition OFF.
2. Disconnect the transaxle wiring connector.
3. Measure the resistance between terminals 5
and 11 of the transaxle wiring connector.
Is the resistance within the values shown?TFT
25°C (77°F)
6 ΩGo to Step 7Go to Step 4
41. Remove the oil pan.
2. Disconnect the wiring connector of EDS 6.
3. Measure the resistance between terminal 2 of
EDS 6 and ground.
4. Measure the resistance between terminal 1 of
EDS 6 and ground.
Is the resistance within the values shown?
Go to Step 6Go to Step 5
5Repair the internal line(EDS 6) for a short to ground.
Is the repair complete?–System OK–
6Replace the EDS 6.
Is the replacement complete?–System OK–
71. Disconnect the transaxle wiring connector and
TCM connector.
2. Measure the resistance between terminal 5 of
the transaxle wiring connector and ground.
3. Measure the resistance between terminal 11 of
the transaxle wiring connector and ground.
Is the resistance within the values shown?
Go to Step 9Go to Step 8
8Repair the transaxle wiring harness for a short to
ground.
Is the repair complete?–System OK–
9Replace the TCM.
Is the replacement complete?–Go to Step 10–
101. After the repair, use a scan tool ”clear info”
function and road tests the vehicle.
2. Review the ”DTC info”.
Has the last test failed or is the current DTC dis-
played?–Begin diagno-
sis againRepair verified
exit DTC chart

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 173
DAEWOO V–121 BL4
DTC P1868 – EDS 6 Output Shorted To Power
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition ON, with the engine OFF.
3. Select ”Actuating” on the scan tool.
4. Actuate EDS 6 ON/OFF.
Does the EDS 6 change ON/OFF?ON/OFFGo to ”Diag-
nostic Aids”Go to Step 3
31. Remove the oil pan.
2. Disconnect the wiring connector of EDS 6.
3. Turn the ignition ON, with the engine OFF.
4. Measure the voltage terminal 2 of the EDS 6
wiring connector.
Is the voltage within the values shown?11–14VGo to Step 4Go to Step 5
4Repair the internal line(EDS 6) for a short to power.
Is the repair complete?–System OK–
5Replace the EDS 6.
Is the replacement complete?–Go to Step 6–
61. Check if any DTCs are set.
2. Are any DTCs displayed that have not been
diagnosed?–Go to ”Applica-
ble DTC table”System OK

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 175
DAEWOO V–121 BL4
DTC P1869 – EDS 6 Output Open
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition ON, with the engine OFF.
3. Select ”Actuating” on the scan tool.
4. Actuate EDS 6 ON/OFF.
Does the EDS 6 change ON/OFF?ON/OFFGo to ”Diag-
nostic Aids”Go to Step 3
31. Turn the ignition OFF.
2. Disconnect the transaxle wiring connector.
3. Measure the resistance between terminals 5
and 11 of the transaxle wiring connector.
Is the resistance within the values shown?TFT
25°C (77°F)
6 ΩGo to Step 7Go to Step 4
41. Remove the oil pan.
2. Disconnect the wiring connector of EDS 6.
3. Measure the resistance between terminal 2 of
the EDS 6 and terminal 5 of the transaxle con-
nector.
4. Measure the resistance between terminal 1 of
the EDS 6 and terminal 11 of the transaxle
connector.
Is the resistance within the values shown? 0 WGo to Step 6Go to Step 5
51. Repair the circuit (between terminal 2 and ter-
minal 5) for an open.
2. Repair the circuit (between terminal 1 and ter-
minal 11) for an open.
Is the repair complete?–System OK–
6Replace the EDS 6.
Is the replacement complete?–System OK–
71. Disconnect the transaxle wiring connector and
TCM connector.
2. Measure the resistance between terminal 5 of
the transaxle wiring connector and terminal C7
of the TCM wiring connector.
3. Measure the resistance between terminal 11 of
the transaxle wiring connector and terminal
A12 of the TCM wiring connector.
Is the resistance within the values shown? 0 WGo to Step 9Go to Step 8
8Repair the transaxle wiring harness for an open.
Is the repair complete?–System OK–
9Replace the TCM.
Is the replacement complete?–Go to Step 10–
101. After the repair, use a scan tool ”clear info”
function and road tests the vehicle.
2. Review the ”DTC info”.
3. Has the last test failed or is the current DTC
displayed?–Begin diagno-
sis againRepair verified
exit DTC chart

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 177
DAEWOO V–121 BL4
DTC P1871 – EDS Valve Power Supply Circuit Shorted to Power
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition ON, with the engine OFF.
3. Start engine and allow it to warm up at idle.
4. Put gear selector in Part and set the parking
brake.
5. Observe ”EDS 3,4,5,6’s input ampere and out-
put ampere” on the scan tool.
Is the amperes within the values shown?EDS ampere
(0–2 Amp)Go to
Diag-
nostic Aids"Go to Step 3
31. Turn the ignition OFF.
2. Disconnect the transaxle wiring connector and
TCM connector.
3. Measure the voltage of the transaxle wiring
terminal 5.
Is the voltage within the values shown?11–14VGo to Step 4Go to Step 5
4Repair the circuit for a short to power.
Is the action complete?–System OK–
51. Remove the oil pan.
2. Disconnect the EDS valve wiring connector.
3. Turn the ignition ON.
4. Measure the voltage of the EDS 3 terminal 2.
5. Measure the voltage of the EDS 4 terminal 2.
6. Measure the voltage of the EDS 5 terminal 2.
7. Measure the voltage of the EDS 6 terminal 2.
Is the voltage within the values shown?11–14VGo to Step 6Go to Step 7
6Repair the circuits(power supply lines) for a short to
power.
Is the action complete?–System OK–
7Replace the TCM.
Is the action complete?–Go to Step 8–
81. After the repair, use a scan tool ”clear info”
function and road test the vehicle.
2. Review the ”DTC info”.
Has the last test failed or is the current DTC dis-
played?–Begin diagno-
sis againRepair verified
exit DTC chart