wiring DATSUN PICK-UP 1977 User Guide

Condition
Engine
Electrical

System

Probable
cause

Starting
motor

cranks

slowly
Dirty
or
worn
commutator

Armature
rubs

field
coil

Damaged
solenoid
switch

Starting
motor

operates
but
does

not
crank

engine
Worn

pinion

Locked

pinion
guide

Worn

ring

gear

Starting
motor
will

not

disengage
even
if

ignition
switch
is

turned
off
Damaged
solenoid
switch

Damaged

gear
teeth

The

charging
circuit
consists

of
the

battery
alternator

regulator
and

necessary

wiring
to
connect
these

parts
The

purpose
of
this

system
is
to

convert
mechanical

energy
from
the

engine
into

electrical

energy
which

is

used
to

operate
all

electrically

operat

ed
units

and
to

keep
the

battery
fully

charged

When
the

ignition
switch
is

set
to

ON
current
flows
from
the

battery

to

ground
through
the

ignition
switch

voltage
regulator
IG
terminal

primary

side
contact

point
PI

movable

contact

point
P2

voltage

regulator

IF

terminal
alternator
IF
terminal

rotor

field
coil
and
alternator

E

terminal

as
shown
in

Figure
EE

23

by

full
line

arrow
marks
Then
the

rotor

in

the

alternator
is
excited

On
the

other
hand

current
flows

from
the

battery
to

ground

through
the

ignition

switch

warning

lamp
voltage
regula

tor
L

terminal

lamp
side
contact

point
P4

movable

contact

point

P5
and

voltage
regulator
E
termi

nal
as
shown

by
dotted

line
arrow
CHARGING
CIRCUIT

marks
Then

the

warning
lamp
lights

When
the
alternator

begins
to

op

erate
three

phase

alternating
current
is

induced
in

the

stator
armature
coil

This

alternating
current
is
rectified

by

the

positive
and

negative
silicon

diodes
The
rectified

direct
current

output
reaches
the
alternator
A

and

E

terminals

On
the
other
hand
the
neutral

point
voltage
reaches
N
and
E

terminals

nearly
a
half
of

the

output

voltage
and
current
flows
from

voltage
regulator
N
terminal
to
E

terminal
or

ground
through
the
coil

VCI
as
shown
in

Figure
EE
24

by

the
dotted
line
arrow
marks
Then
the

coil
VCI
is
excited
and
the

movable
contact

point
IPS
comes

into
contact
with

voltage
winding
side

contact

point
P6
This
action
causes

to
turn
off

the

warning
lamp
and

complete
the

voltage
winding
circuit

as
shown

by
the
full

line
arrow
marks

When
the
alternator

speed
is
in

creased
or
the

voltage
starts
to
rise

excessively
the
movable
contact

point

EE
12
Corrective
action

Clean
and

repair

Replace
assembly

Repair
or

replace

Replace

Repair

Replace

Repair
or

replace

Replace
damaged

gear

P2
is

separated
from

the

primary

side
contact
PI

by
the

magnetic

force

of
coil
VC2
Therefore

registor
RI
is

applied
into
the
rotor

circuit

and

output
voltage
is
decreased

AJ

the

output
voltage
is
decreased

the

movable
contact

point
P2
and

primary
side
contact
Pin

comes
into

contact
once

again
and

the
alternator

voltage
increases

Thus
the

rapid

vibration
of
the
movable

contact

point

IPl

maintains
an
alternator

output

voltage
constant

When
the
alternator

speed
is

further

increased
or
the

voltage
starts
to
rise

excessively
the

movable
contact

point

P2
comes

into
contact
with

secondllJ
side
contact

point
P3

Then
the
rotor
current
is

shut
off
and

alternator

output
voltage
is

decreased

immediately
This

action
causes

movable
contact
n
to

separate

from

secondary
contact
P3
Thus

the

rapid
vibration
of

the
movable

contact

point
P2

or

breaking
and

completing
the

rotor
circuit
maintains

an
alternator

output
voltage
constant

NON
CALIFORNIA
MODELS
Engine
Electrical

System

IGNITION
CIRCUIT

CONTENTS

EE
26

CALIFORNIA
MODELS
EE
2B

NON

CALIFORNIA
MODELS

The

ignition
circuit
consists

of
the

ignition
switch
coil

distributor

wiring
spark
plugs
and

battery

The
circuit

is

equipped
with
a

resistor

During
cranking
electrical

current

bypasses
the
resistor

thereby

connecting
the

ignition
coil

directly
to

battery
This

provides
full

battery

voltage
available
at
coil
and

keeps

ignition

voltage
as

high
as

possible

The

low

voltage
current
is

supplied

by
the

battery
or

alternator
and

flows

through
the

primary
circuit

It
consists

of
the

ignition
switch
resistor

primary
winding
of
the

ignition
coil

distributor
contact

points
condenser

and
all

connecting
low
tension

wiring

The

high

voltage
current
is

pro

duced

by
the

ignition
coil

and
flows

through
the

secondary
circuit
result

ing
in

high

voltage
spark
between
the

electrodes
of

the

spark
plugs
in

engine

cylinders
This
circuit
contains

the

0
cl

Battery

Ignition
coil
secondary
winding
of

the

ignition
coil

high
tension

wiring
distributor
rotor

and

cap

When
the

ignition
switch
is

turned

on
and
the

distributor
contact

points

are
closed

the

primary
current

flows

through
the

primary
winding
of
the

coil
and

through
the

contact

points
to

ground

When
the

contact

points
are

opened

by
the

revolving
distributor
earn
the

magnetic
field
built

up
in
the

primary

winding
of
the

coil
moves

through
the

secondary
winding
of
the

coil

inducing

high
voltage
The

high

voltage
is

produced

every
time

the

contact

points

open
The

high
voltage
current

flows

through
the

high
tension
wire

to
the
distributor

cap
Then
the
rotor

distributes
the
current
to

one
of
the

spark

plug
terminals
in
the
distributor

Re5istor

To

starter

Secondary

winding

Cap

Breaker

point

f

Distributor

EE
26
cap

Then
the

spark
obtains
while
the

high
voltage
current

jumps
the

gap

between
the

insulated
electrode
and

the

ground
side
electrode
of
the

spark

plug
This

process
is

repeated
for
each

power
stroke
of

the

engine

The
distributor
contact

point
and

spark
plugs
should
be

inspected
clean

ed

and

regapped
at

tune

up
They

should
also
be

replaced
periodically
as

specified
in

the
Maintenance

Sched

ule
In

addition

apply
grease
NLGl

consistency
No
I

containing

MoS2
or

equivalent
to
distributor

shaft
and

grease
MIL
G
l0924B

containing

MoS2
or

equivalent
to
cam
as
reo

quired

The
remainder

of
the

ignition

component

parts
should
be

inspected

for

only
their

operation
tightness
of

electrical
terminals
and

wiring
con

dition

The

ignition
circuit
is
shown
below

IR

IB

I

is
21

J
g

Rotor

head

EE060

Fig
EE

53

Ignition
ydem
circuit

diagram

Primary
winding

1

Ignition
coo

I

Secondary

winding
CALIFORNIA
MODELS

The

ignition
circuit

consists
of

igni

tion

switch
transistor

ignition
unit

distributor

wiring
spark

plugs
and

battery

The

distributor
is
of
the
contactless

type
and
is

equipped
with
a

pick
up

coil
which

electrically
detects
the

igni

tion

timing

signal
in

place
of
the

circuit

breaker
of
the
conventional

distributor
The
transistor

ignition
unit

is
a
new
addition
which

generates
the

signal
required
for
the
make

and
break

of
the

primary
electric
current
for
the

ignition
coil

The
circuit
is

equipped
with
a

resistor

During
cranking
electrical

current

bypasses
the

secondary
resis

tor

thereby
connecting
the

ignition

coil

through
the

primary
resistor
This

makes

battery
voltage
available
at
ef

ficiently
and

keeps
ignition
voltage
as

high
as

possible

The

primary
resistor

selVeS
to

pro

tect
transistor

ignition
circuit

The
low

voltage
current
is

supplied

by
the

battery
or
alternator
and
flows

through
the

primary
circuit

It
consists
of
the

ignition
switch
Engine
Electrical

System

resistor

primary
winding
of
the

igni

tion

coil
transistor

ignition
unit
and

all

connecting
low
tension

wiring

The

high
voltage
current
is

pro

duced

by
the

ignition
coil
and

flows

through
the

secondary
circuit

result

ing
in

high

voltage
spark
between
the

electrodes
of
the

spark
plugs
in

engine

cylinders

This
circuit
contains
the

secondary

winding
of

the

ignition
coil
distribu

tor

high
tension
wires
to
coil
and

spark
plugs
distributor
rotor
and

cap

When
the

ignition
switch
is
turned

on
and
the

distributor
reluctor
rotates

the

primary
current
flows

through
the

primary
winding
of
the

coil
and

through
transistor

ignition
unit
to

ground

When
the

prim

ary
circuit
is

opened

by
circuit

of
transistor

ignition
unit

the

magnetic
field

built

up
in
the

primary
winding
of
the
coil
moves

through
the

secondary

winding
of
the

coil

inducing
high
voltage
This

high

Battery
Primary
Secondary

I

Resistor

To

starter

r
Transis
tor

ignition

unit
I

I

Pick
up

rcoil

r
Rotor
head

nl

J
R5

U1f

1

Retuctor
r
oi

l
f
S

park

plugs
voltage
is

produced

every
time
the

primary
circuit

opens

The

high

voltage
current
flows

through
the

high
tension
wire
to

the

distributor

cap
then
the
rotor

distri

butor

cap
then
the

rotor
distributes

the

current
to

one
of

the

spark
plug

terminals
in

the
distributor

cap

Then
the

spark
occurs
while
the

high

voltage
current

jumps
the

gap

between
the
insulated
electrode

and

the

ground
side
electrode
of
the

spark

plug
This

process
is

repeated
for

each

power
stroke
of

the

engine

The

spark

plug
should
be

inspected

cleaned
and

regapped
at
tune

up

Spark
plugs
should
also
be

replaced

periodically
as

specified
in
the
Main

tenance
Schedule

The

remainder
of
the

ignition
com

ponent
parts
should

be

inspected
for

only
their

operation
air

gap
of

distri

butor

tightness
of
electrical
terminals

and

wiring
condition

Apply
grease

NLGI
consistency

No
I

containing
MoS
or

equivalent

to
distributor
rotor
shaft
as

required

EE287

EE
28
Fig
EE
55

Ignition

8Y3tem
circuit

diagram

Engine
Electrical

System

Transistor

ignition
unit

r
1
Power

switching

circuit
Duty

control

circuit

To
starter

To
distributor

Ba

ttery
Ignition
coil
1
Spark
timing

1
Signal
mom

toring
circuit
Lock

j
preven
ling

circuit

nm

Distributor

EE437

Fig
EE
75
Transistor

ignition
unit
circuit

diagram

REMOVAL
AND

INSTALLATION

Transistor

ignition
unit
is

located

on
the

right
hand
dash

side

panel
in

passenger
compartment

Disconnect

battery
negative
cable

2
Disconnect

wiring
harness
from

unit

3
Remove
two

setscrews
and
te

move
unit

4

To
install
reverse
the
order
of

removal

Note
Be

sure
to
connect

wiring
har

nesses
to
their

proper

positio

Failure
to
do
so
will

damage
the

unit

Refer
to

Figure
EE
76

Fig
EE
76
External
view

of

ignition

unit
INSPECTION

If
the

engine
does

not
run
due

to

faulty
ignition
system
check
the

igni

tion

system
as
follows

Check
for
a
cracked
distributor

rotor
or

cap
and
corroded
tenninals

Visually

inspect
high
tension
wires

for

condition
and
if

necessary
use
an

ignition
oscilloscope
or
a
circuit
tester

to
make

performance
checks
Check

spark
plugs
and

adjust
gaps
as
neces

sary

Replace
a

spark
plug
which

is
not

suitable
for
further
use
If
the

above

checks
cannot
correct
the

problem

check
the
entire

ignition
system
with

an

oscilloscope
or

a
circuit

tester

L
CHECKING
WITH
AN

OSCILLOSCOPE

An

oscilloscope
can
be
used
for

checking
almost

all
the
items
in

a

transistor

ignition
system

CHECKING
WITH
A

CIRCUIT

TESTER

A
circuit
tester
can
not
be

used
for

the

duty
control
circuit

and

power

t18nsistor

performance
tests

Both

methods
use
of

an

oscilloscope
and
a

circuit
tester

are
described
in
this

section

EE

37
The
items

are
classified

by
numerals

in

accordance
with
the

objective
of

checks
to

be

performed
Several

wiring

diagrams
are
found

on

pages
EE
41

to

EE
45
The
thick
lines
indicate

the

objective
of

each
individual
item

check

When

checking
a
circuit
with
an

oscilloscope
or
a
circuit
tester
be

careful
not
to

confuse
the

polarity
of

the
lead
wires
if

potential
difference

exists
between
the
check

points
at

which
the
lead
wires
are
to
be
con

tacted

Also
do
not

attempt
to
con

nect
the

lead
wires
to

any
points
in
the

circuit
other

than
those

designated

Careless

handling
of
the
lead
wires

will

result
in

damage
to
the
transistor

ignition
unit

as
well
as
to
the
oscillo

scope
or
circuit

tester

The
connection
of

a
tachometer

or

a

timing
light
in

parallel
with
an

oscilloscope
or
a
circuit
tester
is
al

lowable

provided
that
such
a

connec

tion
is

made
with
due
consideration
to

wiring
connections

1
POWER
SUPPLY

WIRING

AND

BAnERY
CHECK

See

wIrIng
diagram

In

FIgure
EE
88

Procedure

I
Turn
on

ignition
switch

2

Connect

a
circuit
tester
or

an

oscilloscope
as
shown
in
the

figure

below

DC
50
volt

range

EE302

Fig
EE
77

Checking
power
supply

wiring
and

batt

ry

Criterion

When

power
source

battery

voltage
is

indicated
OK

Lower

or
no
indication
N
G

If
the
result

is
N
C
Take

the

following
measures

I
Check
BW
and
B
color

wire

harness

respectively
for

proper
con

ductance

2

Check

battery
terminals

for

proper
connection

3
Check

charge
condition
of
bat

tery
if
an

excessively
low

voltage
is

indicated

2

CONTINUITY
CHECK
OF

PRIMARY
CIRCUIT

2
1

CheckIng
prImary

circuit
See

wiring

diagram

In

Fig
EE
89

Proced
ure

I

Disconnect

L
color
wire

from

ignition
unit

2

Turn
on

ignition
switch

3

C
ooneet
a
cireui
t

tester
or
an

oscilloscope
as
shown
in

Figure
EE
78

DC

50
volt

range

tf
S

EE303

Fig
EE

78
Checking
primary
circuit

Criterion

When

Donnal

power
Source

battery

voltage
is

indicated

OK

Lower

or
no
indication

N

G

If
the

result
is

N
C

Take

the

following
measures

1

Check
BW

and
L
color

wire
Engine
Electrical

System

harness

respectively
for

proper
con

ductance

2

Check
resistor

and

ignition
coil

terminals
for
loose

contact

3

Check
resistor
and

ignition
coil

for

discontinuity

4
Check

WB

color
wire
harness

of

ignition
coil

assembly
for

proper

continuity

2
2

Chacklng
IgnitIon
coil

auembly
See

wiring

diagram
In

Fig
EE
90

Procedure

I

Disconnect

ignition
coil
and
dis

tributor

harness
from

ignition
coil

external
resistor

2

Connect
a
circuit
tester
as

shown

in

the

figure
below

Resistance

1

range

Q

o
fD

ro

EE336

Fig
EE
79

Checking
ignition
coil

assembly

Criterion

When

approximately
1
6

to

2

0

ohm
is

indicated

OK

More

than
2

0
ohm

N
C

If
the

result
is

N
C

Replace

ignition
coil

assembly

3
PICK

UP

COIL

CONTINUITY

CHECK

See

wirIng
dIagram
In

Figure
EE
91

Procedure

Disconnect
R

and
G

color

wires
from

ignition
unit

2
Connect

a
circuit

tester
as
shown

in
the

figure
below

EE

3B
Resistance

10

range

fp

EE305

Fig
EE

BO

Checking
pick
up
coil

Criterion

When

approximately
720
ohm

is

indicated

OK

Far
less
than
or
more

than

720
ohm
N
C

If

the
result
is
N
C

Replace

pick

up
coil

assembly

4

PICK
UP
COIL
POWER

SIGNAL

PULSE
CHECK

Procedure

I

Disconnect
anti

dieseling
solenoid

valve

connector

2

Connect
a
circuit

tester
as

shown

in

the

figure
below

3

Rotate
starter

motor

4

Read
the
tester
indication

AC
2
S
volt

range

EE306

Fig
EE
81

Checking
pick
up
coil

power

aignal
pulse

Criterion

When

pointer
deflects

slightly
OK

When

pointer
does
not
deflect

at
all

N
C

If
the

result
is

N
C

Replace

pick

up
coil

assembly

Procedure
with
an

oscilloscope

1
Disconnect
anti

dieseling
solenoid

valve
connector

2

Connect
a

positive
lead
of
an

oscilloscope
to
R
olor
wire

and
a

negative
lead
of
an

oscilloscope
to

G
color
wire

3
Set
a
SLOPE
select
switch
of

an
oscilloscope
to
the

positive
side
If

so

equipped

4

Rotate
starter
motor

5
Check
the

wave
form
as
shown
in

the

figure
below

EE268

Fig
EE
82
Wave

form
of
pick
up
coil

Criterion

When
the

wave
form
takes

the

shape
of
a

full
line
OK

When
the

wave
form
takes
the

shape
of

a
dashed
line

or
when

there

is
no
wave

form
N

G

If
the
result
is
N
G

Replace

pick
up
coil

assembly

5

TRANSISTOR
IGNITION

UNIT

CHECK
See

wiring

diagram
In

Figure
EE
92

Check
items
5
1
and
5
2
with

an

oscilloscope

Where

an

oscilloscope
is
not
availa

ble
check
to
make
sure
that
all

previ

ous
tests
are

satisfactory
and
that
no

spark
is

issuing
from
the

secondary

high
tension
wire

If

everything
else
is

satisfactory

then
the
transistor

ignition
unit
is

faulty
or
there
is

discontinuity
in
the

secondary

high
tension
wire

Replace

the

faulty
part
After

replacement

check
the

sparks
from
the

secondary

cord

5
1

Checking
operatIon

of
transIstor

Ignition
unit

Procedure

I

Connect

ignition
coil
and
dis

tributor
harness
to

ignition
coil
exter

nal
resistor
Engine
Electrical

System

Oscilloscope

o

EB

80

To

body
metal
Ignition
coil
terminal

8W

r
8

0

C
0

EB

Fig
EE
83

Checking
operation
of
transistor

ignition
unit
EE307

@

@

2

Connect

wiring
harness
to
the

ignition
unit

3
Disconnect
anti

dieseling
solenoid

valve
connector

4

Connect
oscilloscope
as
shown
in

Figure
EE
83

rotate
the
starter
motor

and
observe
the
wave

form
on
the

oscilloscope

Criterion

See

Figure
EE
84

When

a
wave
form
similar
to

a
is
observed
OK

When
a
wave
form
similar
to

b
is

obseIVed

or
when
no
wave
form
is

observed
N

G

If
the
result
is
N
G
the
fault
lies

either
in
the
transistor
unit

or
in
the

secondary
high
tension
wire

Replace
these

parts

EE
39
EE452

Fig
EE
84
W
uve

form
of
pulse

If
an

oscilloscope
is

not
avail

able

Procedure

1
Connect

ignition
coil
and
dis

tributor
harness
to

ignition
coil
exter

nal
resistor

2

Connect

wiring
harness
to

igni

tion
unit

3

Disconnect
anti

dieseling
solenoid

valve

connector

4

Keep
the

secondary
high
tension

wire
end
4
to
5

mm
0
16
to
0
20
in

away
from

engine
block
rotate
the

starter
motor
and
check

whether

sparks
fly
across
the
clearance

Criterion

Where
sparks
issue
OK

Where

no
spark
issues
N

G

If
the
result
is
N
G
the
fault

lies
either
in

the
transistor
unit
or
in

the

secondary
high
tension
wire

Replace
these

paris

It
nitionS
l
tC

1
1
1
1
BR

o
IgnitiOn
coil
auemblY

i
stn
Utot
r

Terminal
b
oC
II
o

llW
Power
switching

dtCuit

L
R
G
sparlt
timing

sign
1
l
lonltoriOi

circui
t
Duty
control

circuit
rn
5
l1
l1
n

Harne
s
c
am
P
oClt
preventing

cllcuit
1
A
l1
3

19nition
unit
E
E438

1
r
and
batte
c
c

Fill
EE
88
Wiring
di
l8
ram
for
item
l
PO
er
uPP
y
I

In

these
cases
the

transmission
must

be

repaired

Notes

a
In

checking
oil

level
use

special

paper
cloth
to
handle
the
level

gauge
and
be
careful
not
to
let
the

scraps
of

paper
and
cloth
stick
to

the

gauge

b
Insert
the

gauge
fully
and
take
it

out

quickly
before

splashing
oil

adheres
to
the

gauge
Then
observe

the
level

c
Use
automatic
transmission
fluid

having
DEXRON
identifications

only
in
the
3N71B
automatic
trans

mission

d

Pay
attention
because
the
oil
to
be

used
differs
from
that
used
in

the

Nissan
Full
Automatic
TranSJTIis

sion
3N71A
Never
mix
the
oils

INSPECTION
AND
REPAIR

OF
OIL
LEAKAGE

When
oil

leakage
takes

place
the

portion
near
the

leakage
is
covered

with
oil

presenting
difficulty
in

detecting
the

spot
Therefore
the

places
where
oil
seals
and

gaskets
are

equipped
are
enumerated
below

11
Converter

housing

Rubber

ring
of
oil

pump
housing

Oil
seal
of
oil

pump
housing

Oil
seal
of

engine
crankshaft

Bolts
of
converter

housing
to
case

2
Trarismission
and
rear
extension

Junction
of
transm
ss
ion

and
rear

extension
J

Oil
cooler
tube
connectors

Oil

pan

Oil

pressure
inspection
holes
Refer

to

Figure
AT
il2

Mounting
portion
of
vacuum
dia

phragm
and
downshift
solenoid

Breather
and
oil

charging
pipe

Speedometer
pinion
sleeve

Oil
se
l
of
rear
extension

To

exactly
locate
the

place
of
oil

leaka
le
proceed
as
follows

Place
the
vehicle
in

a

pit
and

by

sampling
the
leaked
oil
determine
if
it

is
the

torque
converter
oil
The

torque

converter
oil
has
a
color
like
r
d
wine

So
it
is

easily

distinguished
from

engine

oil
or

gear
oil
Automatic
rransmission

Wipe
off
the

leaking
oil
and
dust

and
deiecl
the

spol
of
oil

eakage

l
se

nonflammable

organic
solve
t
s
ch
as

carbon
tetrachloride
for

wiping

Raise

the
oil

tcmperalure
by

op

erating
the

engine
and

shift
the
lever

to
D
to
increase

the
oil

pressure

The

spot
of
oil

lcakage
will
then
be

found
more

easily

Note
As
oil

leakage
from
the
breaih

er
does
not
take

place
except
when

running
at

high
speed
it
is

impos

sible
to
locate
this

leakage
with

vehicle

stationary

CHECKING
ENGINE
IDLING

REVOLUTION

The

engine
idling
revolution
should

be

properly
adjusted

If
the

engine
revolution
is

too
low

the

engine
does
not

operate
smoothly

and
if
too

high
a

strong
shock
or

creep
develops
when

changing
over

from
N
to
D
or

R

CHECKING
AND
ADJUSTING

KICK

DOWN

SWITCH
AND

DOWNSHIFT

SOLENOID

When

the
kickdown

operation
is

not

made

properly
or
the

speed
chang

ing
point
s
too

high
check
the
kick

down
switch
downshift
solenoid
and

wiring
between
them
When
the

igni

li
n

key
is

pqsitioned
a
t

the
I

st

stage

nd
the
accelerator

pedal
is

depressed

deeply
the
switch
contact
should
be

closed
and
the
solenoid
should
click
If

it
does
not
click
it
indicates
a
defect

Then
check
each

part
with
the

testing

instruments
See

Figure
ATl09

d

I

t

AT10S

Fig
AT
109

Downshift
solenoid

Note
Watch
for
oil

leakage
from

transmission
case

AT
4Q
INSPECTION
AND

ADJUSTMENT
OF
MANUAL

LINKAGE

The

adjustmcnt
of

manual

linkage

is

equaUy
important
as

Inspection
of

Oil
Level
for
the
automatic
transmis

sion
Thereforc

great
care
should
be

exercised
because
incorrect

adjustment

will

rcsult
in
the
brcakdown
of
the

transmission

Inspection

Pull
the
selector
lever
toward

you

and
turn
it

as
far
as
P

to
I

range

wherc
clicks
will
be
felt

by
the
hand

This
is
the

detcnt
of
manual
valve
in

the
valve

body
and
indicates
th

correct

position
of
the

lever

Inspect
whether

the

pointer
of

selector
dial

corresponds
to
this

point

and
also
whether
the
lever
comes

in

alignment
with
the

stepping
of

posi

tion

plate
when
it
is
released

Adjustment

This

procedure
can
be

accomplish

ed

by
refcrring
to

page
AT
35

for

Removal
and
Installa
tion

CHECKING
AND

ADJUSTING

INHIBITOR
SWITCH

The
inhibitor
switch

lights
the
re

verse

lamp
in

the

range
R
of
the

transmission

operatio
l
and
also

rotates

the
starter
motor
in
the

ranges
N

and
P

CD

@
b
ell

If

L
t

7
4l

@

1l

j7
@
@

@
dl

AT109

6
Washer

7
Nut

8
Inhibitor
switch

9
Range
select
lever
t
Inhibitor
switch

2
Manual
shaft

3
Washer

4
Nut

5
Manual

plate

Fig
AT
110
Construction

of
inhibitor

switch

Automatic
Transmission

LINE
PRESSURE
GOVERNOR
FEED
PRESSURE

At

cut
back

point
After
cut
back

Throttle

opening
under

approximately
over

approximately

15

kmfh

10
MPH
35
kmfh
22
MPH

Unit

mmHg
Unit

kgfcm2
psi
Unit

kgfcm2
psi

Full
throtlle
0
9
4

to
11
0

134

to
156
5
5
to
6
5
78
to

92

Minill1um
throttle
450
3

0
to
4

0
43to
57
3
0
to
4
0

43
to

57

Fulllhrotlle
0
10
0

to
12
0

142
to

171
5

5
to
7
0

78

to
100

Minimum

throttle
450
6
0
to
12
0
85to171
5
5
to
7
0
78
to
100

Full
throtlle
0
14
0
to
16

0
199
to

228
14
0
to
16
0
199

to
228

Minimum
throttle
450
3
0
to
5
5
43
to
78
3
0
to

5
5
4
lo

78
Range

D

2

R

Notes
a
The
line

pressure
during

idling
corresponds
to
the
oil

pressure
before
cut
down
at

minimum
throttle

b
The
oil

pressure
After
cut
back
means
that
after
the

pressure
modifier
valve
has

operated

JUDGEMENT
IN
MEASURING

LINE
PRESSURE

Low

idling
line

pressure
in
the

ranges
D
2
I
R
and
pH

This
can
be
atlributed
to
trouble
in

the

pressure
supply
system
or
too
low

output
of

power
caused

by

I
A
worn
oil

pump

2
An

oil

pressure
leak
in
the
oil

pump
valve

body
or
case

3
A

sticking
regulator
valve

2
Low

idling
line

pressure
in
cer

tain

ranges
only

This
is

presumably
caused

by
an
oil

leak
in
the
devices
or
circuits
con

nected
to
the
relevant

ranges

I
When

there
is
an
oil
leak
in

the

rear
clutch
and

governor
the
line

pressure
in
D
2
and
I

are
low

but
the

pressure
is

norrrial
in
R

2
When
an
oil
leak
occurs
in
the

low
and

reverse
brake
circuit
the
line

pressure
in
R
and
P
are
low
but

the

pressure
is
normal
in
D

2
and

I

3

High
idling
line

pressure

This
is

presumably
caused

by
an

increased
vacuum
throttle

pressure

owing
to
a
leak
in

the
vacuum
tube
or

dia

phragm
or

by
an
increased
line
pressure
due
to
a

sticking
regulator

valve

Vacuum
leakage
is
checked

by

directly
measuring
the

negative
pres

sure
after

removing
the
vacuum

pipe

A

puncture
of
the
vacuum
dia

phragm
can
be

easily
ascertained

because
the

torque
converter
oil
is

absorbed
into
the

engine
and
the

exhaust

pipe
emits
white

smoke

4

Items
to
be
checked
when
the

line

pressure
is

increasing

In

this
check
the
line

pressure

should
be
measured
with
vacuums
of

450

mmHg
and
0

mmHg
in
accordance

with
the
stall
test

procedure

I
If

the
line

pressure
do
not
n

crease

despite
the
vacuum
decrease

check
whether
the

vacuum
rod
is

incorporated

2
If
the
line

pressure
do
not
meet

the
standard

it
is
caused

mostly
by
a

sticking
pressure
regulating
valve

pres

sure

regulating
valve

plug
or

amplifier

TROUBLE
SHOOTING

CHART

INSPECTING
ITEMS

1

Inspection
with
automatic
trans

mission
on
vehicle

AT
53
A

Oil
level

B

Ra
lge
select

linkage

C
Inhibitor
switch
and

wiring

D
Vacuum

diaphragm
and

piping

E
Downshift
solenoid
kickdown

switch
and

wiring

F

Engine
idling

rpm

G
Oil

pressure
throttle

H

Engine
stall

rpm

I
Rear
lubrication

J
Control
valve
manual

K
Governor
valve

L
Band
servo

M
Transmission
air
check

N
Oil

quantity

o

Ignition
switch
and
starter
motor

P

Engine

adjustment
and
brake
in

spection

2

Inspection
after

inspecting
auto

matic
transmission

on
vehicle

m
Rear
clutch

n
Front
clutch

q
Band
brake

r
Low
and
reverse
brake

s
Oil

pump

t

Leakage
of
oil

passage

u
One

way
clutch
of

troque
coilVerter

v
One

way
clutch
of
transmission

w
Front
clutch
check
ball

x
Parking

linkage

y
Planetary

gear

Body
Frame

30

For
installation

reverse
above

steps
However
observe

the

following

instructions

i
If
the
cab

body
is

to
be

replaced

note

position
and

location
of
insula

tors
and
washers
used

See

Figure

BF
4

2

Adjust
hand

brake
stroke

pro

perly

3

Air
bleed
brake

and
clutch

system

thorougWy

Cab

body
to
frame

mounting

bolt

torque

1

6
to
2
2

kg
m

12

to
16
ft
Ib
o
i

k

q

1Q
j

b

crru
V

J
8F630

rr

1

4
n
Fig
BF
5

Lifting

up
cab

body

REAR

BODY

1

Bolster

2

Shim
B

3
Bolster

4

Shim
A

5

Frame

6
Rubber
washer

7
Plain
washer

BF664

Fig
BF
6
Rear

body
mountings

REAR
BODY

REMOVAL

AND

INSTALLATION

The
rear

body
is

securely
fastened

to
the
frame
at

eight
places
It

should

be
hoisted
after
the
fuel
tank
is

re

moved
from

the
rear

body

Use

the

following
procedures
as
a

guide
when
removal
or

installation

of

rear

body
is

necessary

I

Apply

parking
brake

2

Disconnect
cables
from

battery

3

Disconnect
rear

combination

lamp
wiring
harness
at
connectors

4
Disconnect
fuel

hoses
from
fuel
tank
Remove
fuel
tank

from
rear

body
5

Remove

eight
rear

body

attaching

bolts

BF665

Fig
BF
7

Rear

body
mountings

BF
5