tow DODGE CARAVAN 2007 4.G Workshop Manual

WARNING!
A hot engine cooling system is dangerous. You or
others could be badly burned by steam or boiling
coolant. You may want to call a service center if your
vehicle overheats. If you decide to look under the
hood yourself, see Section 7, Maintenance, of this
manual. Follow the warnings under the Cooling
System Pressure Cap paragraph.
JACKING AND TIRE CHANGING
WARNING!
•Getting under a jacked-up vehicle is dangerous.
The vehicle could slip off the jack and fall on
you. You could be crushed. Never get any part of
your body under a vehicle that is on a jack. If
you need to get under a raised vehicle, take it to
a service center where it can be raised on a lift.
•The jack is designed to use as a tool for chang-
ing tires only. The jack should not be used to lift
the vehicle for service purposes. The vehicle
should be jacked on a firm level surface only.
Avoid ice or slippery areas.
•For vehicles equipped with Stow ’n Go seating,
if it is necessary to retrieve the spare tire from
under the vehicle on the side of the vehicle close
to moving traffic. Pull far enough off the road to
avoid the danger of being hit.
386 WHAT TO DO IN EMERGENCIES

Jacking Instructions — Stow ’n Go Seating
Preparations For Jacking
WARNING!
Carefully follow these tire changing warnings to help prevent
personal injury or damage to your vehicle:
•Do not attempt to change a tire on the side of the vehicle close
to moving traffic. Pull far enough off the road to avoid the
danger of being hit when operating the jack or changing the
wheel.
•Always park on a firm, level surface before raising the vehicle.•Block the wheel diagonally opposite the wheel to be raised.•Apply the parking brake firmly before jacking.•Never start the engine with the vehicle on a jack.•Do not let anyone sit in the vehicle when it is on a jack.•Do not get under the vehicle when it is on a jack.•Only use the jack in the positions indicated.•If working on or near a roadway, be extremely careful of motor
traffic.
•To assure that spare tires, flat or inflated are securely stowed,
spares must be stowed with the value stem facing the ground.
WARNING!
Do not attempt to change a tire on the side of the
vehicle close to moving traffic. Pull far enough off
the road to avoid the danger of being hit when
operating the jack or changing the wheel.
•Turn on the Hazard Warning Flasher.
•Block both the front and rear
of the wheel diagonally oppo-
site the jacking position. For
example, if changing the right
front tire, block the left rear
wheel.
•Passengers should not remain in the vehicle when the
vehicle is being jacked.
WHAT TO DO IN EMERGENCIES 387
6

Jack Location — Stow ’n Go Seating
The jack, jack handle and winch handle tools are stowed
behind the rear left side trim panel in the rear cargo area.
Pull up on the lever to release the cover. Remove the scissors jack and jack handle by rotating the
small wing nut to the left. Also remove the tool pouch
containing the spare tire winch handle tools, which is
located next to the jack and jack handle.
Jack LocationJack Removal/Installation
388 WHAT TO DO IN EMERGENCIES

Spare Tire Stowage — Stow ’n Go Seating
For vehicles equipped with Stow ’n Go seating, the spare
tire is stowed inside a protective cover located under the
center of the vehicle by means of a cable winch mecha-
nism. The “spare tire drive” nut is located on the floor,
under a plastic cap between the front seats.
The tool pouch contains three pieces and can be as-
sembled into a Spare Tire Hook to remove the compact
spare tire/cover assembly from under the vehicle or a
Winch “T” Handle to raise/lower the compact spare
tire/cover assembly.
Stow ’n Go Tools
WHAT TO DO IN EMERGENCIES 389
6

Jacking Instructions — Stow ’n Go Seating
1. Loosen (but do not remove) the wheel lug nuts by
turning them to the left one turn while the wheel is still
on the ground.
2. To remove the compact spare tire/cover assembly,
assemble the winch handle extensions to form a “T’ and
fit the winch “T” handle over the drive nut. Rotate the
nut to the left until the winch mechanism stops turning
freely, this will allow enough slack in the cable to allow
you to pull the spare tire out from under the vehicle.
Spare Tire Removal
390 WHAT TO DO IN EMERGENCIES

10. Lower the vehicle by turning the jack screw to the
left.
11. Finish tightening the lug nuts. Push down on the
wrench while tightening for increased leverage. Alternate
lug nuts until each nut has been tightened twice. Correct
wheel nut tightness is 130 N·m (95 ft. lbs). If in doubt
about the correct tightness, have them checked with a
torque wrench by your dealer or at a service station.
12. Lower the jack to its fully closed position.
WARNING!
A loose tire or jack thrown forward in a collision or
hard stop could endanger the occupants of the ve-
hicle. Always stow the jack parts and the spare tire in
the places provided.
13. Place the deflated (flat) tire and compact spare tire
cover assembly in the rear cargo area, have the tire
repaired or replaced as soon as possible.
WARNING!
A loose deflated (flat) tire thrown forward in a
collision or hard stop could injure the occupants in
the vehicle. Have the deflated (flat) tire repaired or
replaced immediately.
14. Stow the cable and wheel spacer before driving the
vehicle, reassemble the winch handle extensions to form
a “T’ and fit the winch “T” handle over the drive nut.
Rotate the nut to the right until the winch mechanism
clicks at least three times.
WHAT TO DO IN EMERGENCIES 395
6

15. Stow the jack, jack handle and winch handle tools.
16. Check the compact spare tire pressure as soon as
possible. Correct pressure as required.Secure The Spare Tire As Follows:
1. To stow the compact spare tire/cover assembly on
vehicles equipped with Stow ’n Go seating, assemble the
winch handle extensions to form a “T’ and fit the winch
“T” handle over the drive nut. Rotate the nut to the left
until the winch mechanism stops turning freely, this will
allow enough slack in the cable to allow you to pull the
wheel spacer out from under the vehicle.
Jack Removal/Installation
396 WHAT TO DO IN EMERGENCIES

WARNING!
A loose compact spare tire/cover assembly, thrown
forward in a collision or hard stop could endanger
the occupants of the vehicle. Always stow the com-
pact spare tire with the cover assembly in the place
provided.
CAUTION!
The winch mechanism is designed for use with the
winch “T” handle only. Use of an air wrench or other
power tools is not recommended and can damage the
winch.Spare Tire Removal
WHAT TO DO IN EMERGENCIES 397
6

CAUTION!
For vehicles equipped with Stow ’n Go seating, the
Winch Mechanism is designed specifically to stow a
COMPACT Spare Tire ONLY. Do not attempt to use
the Winch to stow the Full Size ’Flat’ Tire, or any
other Full Size Tire. Vehicle damage may result.
Jacking Instructions — Non Stow ’n Go Seating
Preparations For Jacking
Park the vehicle on a firm level surface, avoid ice or
slippery areas, set the parking brake and place the gear
selector in PARK. Turn OFF the ignition.
WARNING!
Do not attempt to change a tire on the side of the
vehicle close to moving traffic. Pull far enough off
the road to avoid the danger of being hit when
operating the jack or changing the wheel.
•Turn on the Hazard Warning Flasher.
•Block both the front and rear
of the wheel diagonally oppo-
site the jacking position. For
example, if changing the right
front tire, block the left rear
wheel.
•Passengers should not remain in the vehicle when the
vehicle is being jacked.
WHAT TO DO IN EMERGENCIES 399
6

Jack Location — Non Stow ’n Go Seating
The jack, jack handle are stowed behind the rear left side
trim panel in the rear cargo area. Pull up on the lever to
release the cover.
Remove the spare wheel, scissors jack and jack handle
from stowage by rotating the wing nut to the left.
Spare Tire Stowage — Non Stow ’n Go Seating
For vehicles not equipped with Stow ’n Go seating the
spare tire is stowed under the rear of the vehicle by
means of a cable winch mechanism. To remove or stow
the spare, use the jack handle to rotate the “spare tire
drive” nut. The nut is located under the plastic cover at
the center rear of the cargo floor area, just inside the
liftgate opening.
Jack Location
400 WHAT TO DO IN EMERGENCIES