tow DODGE CARAVAN 2007 4.G Manual PDF

WARNING!
•Use only refrigerants and compressor lubricants
approved by the manufacturer for your air condi-
tioning system. Some unapproved refrigerants are
flammable and can explode, injuring you. Other
unapproved refrigerants or lubricants can cause
the system to fail, requiring costly repairs. Refer
to Section 3 of the Warranty Information book for
further warranty information.
•The air conditioning system contains refrigerant
under high pressure. To avoid risk of personal
injury or damage to the system, adding refrigerant
or any repair requiring lines to be disconnected
should be done by an experienced repairman.
Refrigerant Recovery And Recycling
R-134a Air Conditioning Refrigerant is a hydrofluorocar-
bon (HFC) that is endorsed by the Environmental Pro-
tection Agency and is an ozone-saving product. How-
ever, the manufacturer recommends that air conditioning
service be performed by dealers or other service facilities
using recovery and recycling equipment.
NOTE: Use only manufacturer approved A/C System
Sealers, Stop Leak Products, Seal Conditioners, Compres-
sor Oil, or Refrigerants.
A/C Air Filter — If Equipped
The A/C Air Filter — if so equipped, is found behind the
filter access door located under the instrument panel on
the passenger side. To replace the filter slide the lock
toward the rear of the vehicle (unlock position). Remove
the access door and pull the filter downward. When
installing a new filter, ensure its proper orientation. Align
MAINTAINING YOUR VEHICLE 429
7

the black arrow on the bottom of the filter frame with the
direction of airflow (away from the blower motor and
towards the center of the car).
Refer to the “Maintenance Schedules” section of this
manual for the recommended air conditioning filter
replacement intervals.
Power Steering — Fluid Check
Checking the power steering fluid level at a defined
service interval is not required. The fluid should only be
checked if a leak is suspected, abnormal noises are
apparent, and/or the system is not functioning as antici-
pated. Coordinate inspection efforts through a certified
DaimlerChrysler Dealership. 
WARNING!
Fluid level should be checked on a level surface and
with the engine off to prevent injury from moving
parts and to insure accurate fluid level reading. Do
not overfill. Use only manufacturers recommended
power steering fluid.
If necessary, add fluid to restore to the proper indicated
level. With a clean cloth, wipe any spilled fluid from all
surfaces. Refer to Fluids, Lubricants, and Genuine Parts
for correct fluid type.
Front Suspension Ball Joints
The front suspension ball joints are permanently sealed.
No regular maintenance is required for these compo-
nents.
430 MAINTAINING YOUR VEHICLE

CAUTION!
Do not overfill. Dirt and water in the transmission
can cause serious damage. To prevent dirt and water
from entering the transmission after checking or
replenishing fluid, make certain that the dipstick cap
is reseated properly.
Fluid and Filter Changes
Automatic transmission fluid should be changed on all
transmissions as follows:
Normal Usage — No change necessary
Severe Usage (fluid and filter) — Refer to Maintenance
Schedule “B” Severe Usage is defined as:
•Police, taxi, limousine, commercial type operation, or
trailer towing where the vehicle is driven regularly for
more than 45 minutes of continuous operation.
NOTE: Refer to Section 8 of this manual for Mainte-
nance Schedules.
If the transmission is disassembled for any reason, the
fluid and filter should be changed.
Special Additives
Do not add any fluid additives to the transmission. The
only exception to this policy is the use of special dyes to
aid in detecting fluid leaks. The use of transmission
sealers should be avoided as they may adversely affect
seals.
MAINTAINING YOUR VEHICLE 445
7

equipped with electric defrosters or the right rear quarter
window equipped with the radio antenna. Do not use
scrapers or other sharp instruments which may scratch
the elements.
When cleaning the rear view mirror, spray cleaner on the
towel or rag that you are using. Do not spray cleaner
directly on the mirror.
Cleaning Plastic Instrument Cluster Lenses
The lenses in front of the instruments in this vehicle are
molded in clear plastic. When cleaning the lenses, care
must be taken to avoid scratching the plastic.
1. Clean with a wet soft rag. A mild soap solution may be
used, but do not use high alcohol content or abrasive
cleaners. If soap is used, wipe clean with a clean damp
rag.
2. Dry with a soft tissue.
Seat Belt Maintenance
Do not bleach, dye or clean the belts with chemical
solvents or abrasive cleaners. This will weaken the fabric.
Sun damage can also weaken the fabric.
If the belts need cleaning, use a mild soap solution or
lukewarm water. Do not remove the belts from the car to
wash them.
Replace the belts if they appear frayed or worn or if the
buckles do not work properly.
Cleaning The Instrument Panel and Underseat
Cup Holders
Removal
Remove the ash receiver from the convenience tray if
there is a smoker’s package in your vehicle. With your
index finger, locate the stop tab located at the rear of the
convenience tray.
450 MAINTAINING YOUR VEHICLE

EMISSION CONTROL SYSTEM MAINTENANCE
The “Scheduled” maintenance services, listed inbold
type must be done at the times or mileages specified to
assure the continued proper functioning of the emission
control system. These, and all other maintenance services
included in this manual, should be done to provide best
vehicle performance and reliability. More frequent main-
tenance may be needed for vehicles in severe operating
conditions such as dusty areas and very short trip
driving.
Inspection and service also should be done any time a
malfunction is suspected.
NOTE: Maintenance, replacement, or repair of the emis-
sion control devices and systems on your vehicle may be
performed by any automotive repair establishment or
individual using any automotive part, which has been
certified pursuant to U.S. EPA or, in the State of Califor-
nia, California Air Resources Board regulations.
MAINTENANCE SCHEDULES
There are two maintenance schedules that show the
required service for your vehicle.
First is Schedule “B”. It is for vehicles that are operated
under the conditions that are listed below and at the
beginning of the schedule.
•Day or night temperatures are below 0° C (32° F).
•Stop and go driving.
•Extensive engine idling.
•Driving in dusty conditions.
•Short trips of less than 16 km (10 miles).
•More than 50% of your driving is at sustained high
speeds during hot weather, above 32° C (90° F).
•Trailer towing. \b
466 MAINTENANCE SCHEDULES
8
M
A I
N T
E
N A
N C E
S
C
H E
D
U L
E
S

SCHEDULE “B”
Follow schedule “B” if you usually operate your vehicle
under one or more of the following conditions. Change
the automatic transmission fluid and filter every 96 000
km (60,000 miles) if the vehicle is usually operated under
one or more of the conditions marked with an \b.
•Day or night temperatures are below 0° C (32° F).
•Stop and go driving.
•Extensive engine idling.
•Driving in dusty conditions.
•Short trips of less than 16 km (10 miles).
•More than 50% of your driving is at sustained high
speeds during hot weather, above 32° C (90° F).
•Trailer towing. \b
•Taxi, police, or delivery service (commercial ser-
vice). \b
•Off-road or desert operation.
•If equipped for and operating with E-85 (ethanol)
fuel.
SCHEDULE “B” 469
8
M
A I
N T
E
N A
N C E
S
C
H E
D
U L
E
S

Miles 108, 000 111, 000 114, 000 117, 000 120, 000
(Kilometers) (180 000) (185 000) (190 000) (195 000) (200 000)
Inspect the serpentine drive belt on 3.3 liter
and 3.8 liter engines, replace if necessary. ‡ X
Change the automatic transmission fluid and
filter.
X
Replace the air conditioning filter. XX
‡ This maintenance is not required if previously replaced.

This maintenance is required only for police, taxi,
limousine type operation, or trailer towing. Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
SCHEDULE “B” 477
8
M
A I
N T
E
N A
N C E
S
C
H E
D
U L
E
S

Compass Variance....................... 170
Computer, Trip/Travel .................... 171
Console, Overhead ....................... 167
Console, Removable ................... 193,194
Contract, Service ........................ 488
Coolant Pressure Cap (Radiator Cap) .......... 436
Cooling System ......................... 434
Adding Coolant (Antifreeze) .............. 436
Coolant Capacity ...................... 461
Coolant Level ...................... 434,437
Disposal of Used Coolant ................ 437
Drain, Flush, and Refill .................. 435
Inspection ........................... 437
Points to Remember .................... 438
Pressure Cap ......................... 436
Radiator Cap ......................... 436
Selection of Coolant (Antifreeze) ......435,461,462
Cruise Control (Speed Control) .............. 164
Cruise Light ........................... 219 Cup Holder
......................... 187,450
Customer Assistance ..................... 486
Data Recorder, Event ...................... 73
Daytime Running Lights ................... 153
Dealer Service .......................... 419
Defroster, Rear Window ................... 304
Defroster, Windshield ................90,283,295
Diagnostic System, Onboard ................ 416
Digital Video Disc (DVD) Player ............. 259
Dimmer Control ........................ 152
Dipsticks Automatic Transmission ................. 444
Oil (Engine) .......................... 420
Disabled Vehicle Towing ................... 408
Disposal Antifreeze (Engine Coolant) ............... 437
Engine Oil ........................... 423
Domelight ............................. 152
INDEX 499
10

Oil Selection....................... 421,461
Oil Synthetic ......................... 423
Overheating .......................... 385
Temperature Gauge ..................... 216
Event Data Recorder ...................... 73
Exhaust Gas Caution ..............43,89,356,433
Exhaust System ......................... 433
Extender, Seat Belt ........................ 56
Exterior Folding Mirrors ................... 98
Filters Air Cleaner .......................... 424
Air Conditioning .................... 301,429
Automatic Transaxle .................... 445
Engine Oil ........................ 423,462
Engine Oil Disposal .................... 423
Flashers Hazard Warning ....................... 384
Turn Signal ..................... 212,458,459 Flat Tire Stowage
........................ 395
Flexible Fuel Vehicles Cruising Range ........................ 363
Engine Oil ........................... 362
Fuel Requirements .................. 360,361
Maintenance .......................... 363
Replacement Parts ..................... 363
Starting ............................. 362
Flooded Engine Starting ................... 313
Fluid Capacities ......................... 461
Fluid Leaks ............................. 90
Fluid Level Checks Automatic Transmission ................. 444
Brake ............................... 441
Power Steering ........................ 430
Fluids ................................ 462
Fluids, Lubricants and Genuine Parts .......... 462
Fog Light Service ........................ 459
Fog Lights .......................... 154,459
INDEX 501
10

Fold in Floor (Stown Go) Seating........... 129
Freeing A Stuck Vehicle ................... 407
Fuel ................................. 353
Adding ............................. 357
Additives ............................ 355
Clean Air ............................ 354
Filler Cap (Gas Cap) .................... 357
Gasoline ............................ 353
Gauge .............................. 211
Hoses .............................. 442
Light ............................... 212
Octane Rating ...................... 353,462
Requirements ...................... 353,461
Tank Capacity ........................ 461
Fuel, Flexible ............. See Flexible Fuel Vehicles
Fuel System Caution ..................... 356
Fueling ............................... 357
Fuses ................................ 452 Garage Door Opener (HomeLink
) ........... 177
Gas Cap (Fuel Filler Cap) ............357,359,416
Gasoline, Clean Air ...................... 354
Gasoline (Fuel) ......................... 353
Gasoline, Reformulated ................... 354
Gauges Coolant Temperature .................... 216
Fuel ................................ 211
Speedometer ......................... 213
Tachometer .......................... 215
Gearshift .............................. 317
General Information ...............18,25,123,353
Glass Cleaning .......................... 449
Grocery Bag Retainer ..................... 144
Gross Axle Weight Rating ...............364,368
Gross Vehicle Weight Rating .............364,368
Hands-Free Phone (UConnect™) ............. 100
Hazard Warning Flasher ................... 384
502 INDEX