tow DODGE CARAVAN 2009 Workshop Manual

RECREATIONAL TOWING (BEHIND
MOTORHOME, ETC.)
CAUTION!
Towing this vehicle behind another vehicle (flat-
towing with all four wheels on the ground) is not
recommended.NOTE:If the vehicle requires towing, make sure all four
wheels are off the ground.
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WHAT TO DO IN EMERGENCIES
CONTENTS
Hazard Warning Flasher................. 410
If Your Engine Overheats................ 410
Jacking And Tire Changing............... 412
▫Jack Location....................... 412Jump-Starting Procedure................. 424
Freeing A Stuck Vehicle................. 427
Towing A Disabled Vehicle............... 427
▫Towing With The Ignition Key........... 427
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JACKING AND TIRE CHANGING
WARNING!
•Getting under a jacked-up vehicle is dangerous.
The vehicle could slip off the jack and fall on you.
You could be crushed. Never get any part of your
body under a vehicle that is on a jack. If you need
to get under a raised vehicle, take it to a service
center where it can be raised on a lift.
•The jack is designed to use as a tool for changing
tires only. The jack should not be used to lift the
vehicle for service purposes. The vehicle should
be jacked on a firm level surface only. Avoid ice or
slippery areas.
(Continued)
WARNING! (Continued)
•For vehicles equipped with Stow ’n Go seating, if
it is necessary to retrieve the spare tire from under
the vehicle on the side of the vehicle close to
moving traffic. Pull far enough off the road to
avoid the danger of being hit.
Jack Location
The jack, jack handle and winch handle tools are stowed
behind the rear left side trim panel in the rear cargo area.
Turn the two cover latches to release the cover.
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Remove the pouch containing the scissors jack, jack
handle, and tools.
Spare Tire Removal
For vehicles equipped with Stow ’n Go seating, the spare
tire is stowed inside a protective cover located under thecenter of the vehicle by means of a cable winch mecha-
nism. The “spare tire drive” nut is located on the floor,
under a plastic cap at the front of the floor console.
NOTE:The base console, if equipped, must be removed
to raise and lower the spare tire. Refer to “Console
Features” in Section 3 for the console removal procedure.
The tool pouch contains three pieces and can be as-
sembled into a spare tire hook; to remove the compact
spare tire/cover assembly from under the vehicle, or a
Winch “T” Handle; to raise/lower the compact spare
tire/cover assembly.
Jack And Tool Location
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Preparations For Jacking
1. Park the vehicle on a firm level surface. Avoid ice or
slippery areas.
WARNING!
Do not attempt to change a tire on the side of the
vehicle close to moving traffic. Pull far enough off
the road to avoid being hit when operating the jack
or changing the wheel.
2. Set the parking brake.
3. Place the shift lever into PARK.
4. Turn OFF the ignition.
5. Turn on the Hazard Warning Flasher.
Stow ’n Go Tools
1A – Spare Tire Hook (Piece 1) 2A – Winch “T” Handle (Piece 1)
1B – Spare Tire Hook (Piece 2) 2B – Winch “T” Handle (Piece 2)
1C – Spare Tire Hook (Piece 3) 2C – Winch “T” Handle (Piece 3)
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WARNING! (Continued)
•If working on or near a roadway, be extremely
careful of motor traffic.
•To assure that spare tires, flat or inflated are
securely stowed, spares must be stowed with the
valve stem facing the ground.
•Turn on the Hazard Warning Flasher.
1. Loosen (but do not remove) the wheel lug nuts by
turning them to the left one turn while the wheel is still
on the ground.2. To remove the compact spare tire/cover assembly,
assemble the winch handle extensions to form a “T’ and
fit the winch “T” handle over the drive nut. Rotate the
nut to the left until the winch mechanism stops turning
freely. This will allow enough slack in the cable to allow
you to pull the spare tire out from under the vehicle.CAUTION!
The winch mechanism is designed for use with the
winch “T” handle only. Use of an air wrench or other
power tools is not recommended and can damage the
winch.
3. Assemble the winch handle extensions to form the
Spare Tire Hook and pull the compact spare tire/cover
assembly from under the vehicle.
Jack Warning Label
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10. Lower the vehicle by turning the jack screw to the
left.
11. Finish tightening the lug nuts. Push down on the
wrench while tightening for increased leverage. Alternate
lug nuts until each nut has been tightened twice. Correct
wheel nut tightness is 95 ft lbs (130 N·m). If in doubt
about the correct tightness, have them checked with a
torque wrench by your authorized dealer or at a service
station.
12. Lower the jack to its fully-closed position.
WARNING!
A loose tire or jack thrown forward in a collision or
hard stop could endanger the occupants of the ve-
hicle. Always stow the jack parts and the spare tire in
the places provided. Have the deflated (flat) tire
repaired or replaced immediately.13. Place the deflated (flat) tire and compact spare tire
cover assembly. in the rear cargo area.Do not stow the
deflated tire in the spare tire location.Have the full-
sized tire repaired or replaced, as soon as possible.
14. Stow the cable and wheel spacer before driving the
vehicle. Reassemble the winch handle extensions to form
a “T” and fit the winch “T” handle over the drive nut.
Rotate the nut to the right until the winch mechanism
clicks at least three times.
15. Stow the jack, jack handle and winch handle tools.
16. Check the compact spare tire pressure as soon as
possible. Correct the pressure, as required.Wheel Nuts
All wheel nuts should be tightened occasionally, to
eliminate the possibility of wheel studs being sheared or
the bolt holes in the wheels becoming elongated. This is
especially important during the first few hundred miles
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of operation, and after each time a tire is changed, to
allow the wheel nuts to become properly set. All nuts
should first be firmly seated against the wheel. The nuts
should then be tightened to recommended torque.
Tighten the nuts to final torque in increments. Progress
around the bolt circle, tightening the nut opposite to the
nut just previously tightened until final torque is
achieved. Recommended torque is 95 ft lbs (130 N·m).
Secure The Spare Tire As Follows:
1. To stow the compact spare tire/cover assembly on
vehicles equipped with Stow ’n Go seating, assemble the
winch handle extensions to form a “T” and fit the winch
“T” handle over the drive nut. Rotate the nut to the left
until the winch mechanism stops turning freely. This will
allow enough slack in the cable to allow you to pull the
wheel spacer out from under the vehicle.
WARNING!
A loose compact spare tire/cover assembly, thrown
forward in a collision or hard stop could endanger
the occupants of the vehicle. Always stow the com-
pact spare tire with the cover assembly in the place
provided.
CAUTION!
The winch mechanism is designed for use with the
winch “T” handle only. Use of an air wrench or other
power tools is not recommended and can damage the
winch.
2. Assemble the winch handle extensions to form the
spare tire hook, and pull the wheel spacer from under the
vehicle.
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CAUTION!
For vehicles equipped with Stow ’n Go seating, the
winch mechanism is designed specifically to stow a
compact spare tire only. Do not attempt to use the
winch to stow the full size flat tire, or any other
full-size tire. Vehicle damage may result.
JUMP-STARTING PROCEDURE
WARNING!
•Do not attempt to push or tow the vehicle to get it
started. Vehicles equipped with an automatic
transmission cannot be started this way. Unburned
fuel could enter the catalytic converter and once
the engine has started, ignite and damage the
converter and vehicle.
(Continued)
WARNING! (Continued)
•If the vehicle has a discharged battery, booster
cables may be used to obtain a start from another
vehicle. This type of start can be dangerous if done
improperly, so follow this procedure carefully.
•Battery fluid is a corrosive acid solution; do not
allow battery fluid to contact eyes, skin or cloth-
ing. Do not lean over a battery when attaching
clamps, or allow the clamps to touch each other. If
acid splashes in eyes or on skin, flush the contami-
nated area immediately with large quantities of
water.
•A battery generates hydrogen gas, which is flam-
mable and explosive. Keep all flames and sparks
away from the vent holes. Do not use a booster
battery or any other booster source with an output
that exceeds 12-Volts.
(Continued)
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FREEING A STUCK VEHICLE
If your vehicle becomes stuck in mud, sand or snow, it
can often be moved by a rocking motion. Turn your
steering wheel right and left to clear the area around the
front wheels. Then move the shift lever back and forth
between REVERSE and DRIVE. Usually the least amount
of accelerator pedal pressure to maintain the rocking
motion without spinning the wheels is most effective.
WARNING!
Fast spinning tires can be dangerous. Forces gener-
ated by excessive wheel speeds may cause tire dam-
age or failure. A tire could explode and injure some-
one. Do not spin your vehicle’s wheels faster than
35 mph (55 km/h) when you are stuck. Do not let
anyone near a spinning wheel, no matter what the
speed.
CAUTION!
Racing the engine or spinning the wheels too fast
may lead to transmission overheating and failure. It
can also damage the tires. Do not spin the wheels
above 35 mph (55 km/h).
TOWING A DISABLED VEHICLE
Towing With The Ignition Key
Your vehicle may be towed under the following condi-
tions:
•The shift lever must be in NEUTRAL, the distance to
be traveled must not exceed 100 miles (160 km), and
the towing speed must not exceed 44 mph (72 km/h).
Exceeding these towing limits may cause a transmis-
sion gear failure.
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