engine DODGE DAKOTA 2004 3.G Repair Manual

handle counterclockwise until the spare tire is on the
ground with enough cable slack to allow you to pull it
out from under the vehicle. When the spare is clear, tilt
the retainer at the end of the cable and pull it through the
center of the wheel.
It is recommended that you stow the flat or spare to
avoid tangling the loose cable.
NOTE:The winch mechanism is designed for use with
the jack extension tube only. Use of an air wrench or other
power tools is not recommended and can damage the
winch.
Tire Changing Procedure
WARNING!
Getting under a jacked-up vehicle is dangerous. The
vehicle could slip off the jack and fall on you. You
could be crushed. Never get any part of your body
under a vehicle that is on a jack. Never start or run
the engine while the vehicle is on a jack. If you need
to get under a raised vehicle, take it to a service
center where it can be raised on a lift.
Do not raise this vehicle using a bumper jack. The jack is
designed as a tool for changing tires on this vehicle only.
It is not recommended that the jack be used for service
purposes or to lift more than one wheel at a time.
Preparations
Park the vehicle on a firm level surface, avoiding ice or
slippery areas. Set the parking brake and place the gear
selector in PARK (automatic transmission) or REVERSE
(manual transmission). On four-wheel drive vehicles,
shift the transfer case to the ª4Lº position.
WHAT TO DO IN EMERGENCIES 211
6

WARNING!
A loose tire or jack thrown forward in a collision or
hard stop could injure someone in the vehicle.
Always stow the jack parts and the extra tire and
wheel in the places provided.
8. Install wheel center cap and remove wheel blocks. Do
not install chrome or aluminum wheel center caps on the
spare wheel. This may result in cap damage.
9. Lower the jack to its fully closed position. Stow the
replaced tire, jack, and tools as previously described.
10. Adjust the tire pressure when possible.
NOTE:Do not oil wheel studs. For chrome wheels, do
not substitute with chrome plated wheel nuts.
WARNING!
Carefully follow these tire changing warnings to
help prevent personal injury or damage to your
vehicle:
²Always park on a firm, level surface as far from
the edge of the roadway as possible before raising
the vehicle.
²Block the wheel diagonally opposite the wheel to
be raised.
²Apply the parking brake firmly before jacking.
²Never start the engine with the vehicle on a jack.
²Do not let anyone sit in the vehicle when it is on
a jack.
²Do not get under the vehicle when it is on a jack.
²Only use the jack in the positions indicated.
²If working on or near a roadway, be extremely
careful of motor traffic.
214 WHAT TO DO IN EMERGENCIES

If the indicator (if equipped) is dark or shows a green dot,
proceed as follows:
1. Wear eye protection and remove all metal jewelry such
as watch bands or bracelets which might make an
unintended electrical contact.
2. Park the booster vehicle within cable reach but with-
out letting the vehicles touch. Set the parking brake, place
the automatic transmission in PARK or the manual
transmission in NEUTRAL and turn the ignition OFF on
both vehicles.
3. Turn OFF heater, radio and all unnecessary electrical
loads.
4. Connect one end of a jumper cable to the positive
terminal of the booster battery. Connect the other end of
the same cable to the positive terminal of the discharged
battery.WARNING!
Do not permit vehicles to touch each other as this
could establish a ground connection and personal
injury could result.
5. Connect the other cable, first to the negative terminal
of the booster battery and then to the engine of the
vehicle with the discharged battery. Make sure you have
a good contact on the engine.
216 WHAT TO DO IN EMERGENCIES

WARNING!
Do not connect the cable to the negative post of the
discharge battery. The resulting electrical spark
could cause the battery to explode.
During cold weather when temperatures are below
freezing point, electrolyte in a discharged battery
may freeze. Do not attempt jump starting because
the battery could rupture or explode. The battery
temperature must be brought up above freezing
point before attempting jump start.
6. Start the engine in the vehicle which has the booster
battery, let the engine idle a few minutes, then start the
engine in the vehicle with the discharged battery.
7. When removing the jumper cables, reverse the above
sequence exactly. Be careful of the moving belts and fan.
WARNING!
Any procedure other than above could result in:
1. Personal injury caused by electrolyte squirting
out the battery vent;
2. Personal injury or property damage due to battery
explosion;
3. Damage to charging system of booster vehicle or
of immobilized vehicle.
TOWING A DISABLED VEHICLE
Proper towing or lifting equipment is required to prevent
damage to your vehicle. Use of safety chains is recom-
mended.Attach towing device to main structural mem-
bers of the vehicle Ð not to bumpers or associated
brackets. State and local laws applying to vehicles
under tow must be observed.
WHAT TO DO IN EMERGENCIES 217
6

MAINTAINING YOUR VEHICLE
CONTENTS
mEngine Compartment 3.7L V6.............221
mEngine Compartment 4.7L V-8............222
mOnboard Diagnostic System Ð OBD II......223
mEmissions Inspection And Maintenance
Programs
............................224
mReplacement Parts.....................225
mDealer Service........................225
mMaintenance Procedures.................226
NEngine Oil..........................226
NEngine Oil Filter......................229
NDrive Belts Ð Check Condition And Tension . . 230
NSpark Plugs.........................230NIgnition Cables.......................230
NEngine Air Cleaner Filter................230
NEngine Fuel Filter.....................231
NCatalytic Converter....................231
NMaintenance-Free Battery................232
NAir Conditioner Maintenance.............233
NPower Steering Ð Fluid Check............234
NFront Suspension Ball Joints..............235
NSteering Linkage......................235
NDrive Shaft Constant Velocity
Joints Ð 4X4 Models...................235
NBody Lubrication.....................235
7

NWindshield Wiper Blades................235
NWindshield Washers...................236
NExhaust System......................236
NCooling System.......................237
NEmission Related Components............241
NBrake System........................243
NClutch Hydraulic System................245
NManual Transmission..................245
NAutomatic Transmission................245
NTransfer Case........................248
NAxles..............................248
NSelection Of Lubricating Grease...........248
NAppearance Care And Protection From
Corrosion...........................249
mPower Distribution Center...............252
mFuse Block...........................253
mVehicle Storage........................254
mReplacement Light Bulbs................254
mBulb Replacement......................255
NHeadlights..........................255
NParking/Turn Signal Lights..............256
NRear Side Marker, Tail Lights, Turn Signals
And Backup Lights Ð Replacement........256
NLicense Lights........................257
NCenter High-Mounted Stoplight...........257
NFog Lights..........................257
mFluids And Capacities...................258
mRecommended Fluids, Lubricants And
Genuine Parts
.........................259
NEngine.............................259
NChassis............................260
220 MAINTAINING YOUR VEHICLE

ENGINE COMPARTMENT 3.7L V6
MAINTAINING YOUR VEHICLE 221
7

ENGINE COMPARTMENT 4.7L V-8
222 MAINTAINING YOUR VEHICLE

ONBOARD DIAGNOSTIC SYSTEM Ð OBD II
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transmission control systems. When these systems are
operating properly, your vehicle will provide excellent
performance and fuel economy, as well as engine emis-
sions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the ªMalfunction Indicator Light.º It will
also store diagnostic codes and other information to
assist your service technician in making repairs. Al-
though your vehicle will usually be drivable and not
need towing, see your dealer for service as soon as
possible.CAUTION!
²Prolonged driving with the ªMalfunction Indica-
tor Lightº on could cause further damage to the
emission control system. It could also affect fuel
economy and driveability. The vehicle must be
serviced before any emissions tests can be per-
formed.
²If the ªMalfunction Indicator Lightº is flashing
while the engine is running, severe catalytic con-
verter damage and power loss will soon occur.
Immediate service is required.
MAINTAINING YOUR VEHICLE 223
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EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS
In some localities, it may be a legal requirement to pass
an inspection of your vehicle's emissions control system.
Failure to pass could prevent vehicle registration.
For states which have an I/M (Inspection and
Maintenance) requirement, this check verifies the
following: the MIL (Malfunction Indicator Lamp)
is functioning and is not on when the engine is running,
and that the OBD (On Board Diagnostic) system is ready
for testing.
Normally, the OBD system will be ready. The OBD
system maynotbe ready if your vehicle was recently
serviced, if you recently had a dead battery, or a battery
replacement. If the OBD system should be determined
not ready for the I/M test, your vehicle may fail the test.
Your vehicle has a simple ignition key actuated test
which you can use prior to going to the test station. To
check if your vehicle's OBD system is ready, you must do
the following:
1. Insert your ignition key into the ignition switch.2. Turn the ignition to the ON position, but do not crank
or start the engine.
3. If you crank or start the engine, you will have to start
this test over.
4. As soon as you turn your key to the ON position, you
will see your MIL symbol come on as part of a normal
bulb check.
5. Approximately 15 seconds later, one of two things will
happen:
a. The MIL light will blink for approximately 5
seconds and then remain on until the first engine
crank or the key is turned off. This means that your
vehicle's OBD system isnot readyand you should
notproceed to the I/M station.
b. The MIL light will remain fully illuminated until
the first engine crank or the key is turned off. This
means that your vehicle's OBD system isreadyand
you can proceed to the I/M station.
If your OBD system isnot ready,you should see your
dealer or repair facility. If your vehicle was recently
224 MAINTAINING YOUR VEHICLE