engine DODGE DURANGO 2004 2.G Owners Manual

WARNING!
Never add coolant to the radiator when the engine is
overheated. Do not loosen or remove pressure cap to
cool overheated engine. The coolant is under pres-
sure and severe scalding could result.
Coolant Pressure Cap
The coolant pressure cap must be fully tightened to
prevent loss of coolant, and to insure that coolant will
return to the radiator from the coolant coolant bottle.
The pressure cap should be inspected and cleaned if there
is any accumulation of foreign material on the sealing
surfaces.
WARNING!
The warning words ªDO NOT OPEN HOTº on the
coolant pressure cap are a safety precaution. Heat
causes pressure to build up in the cooling system. To
prevent scalding or injury, do not remove the pres-
sure cap when the system is hot or under pressure.
Coolant Level
The coolant bottle system provides a quick visual method
for determining that the coolant level is adequate. With
the engine idling, and warmed to normal operating
temperature, remove the cap from the bottle, remove the
dipstick and wipe the excess coolant from it. Reinsert the
dipstick and remove. Observe the dipstick checking the
holes along the stem for coolant. Check the coolant level
whenever the hood is raised.
310 MAINTAINING YOUR VEHICLE

The radiator normally remains completely full, so there is
no need to remove the pressure cap except checking
coolant freeze point or replacement with new antifreeze
coolant. Your service attendant should be advised of this.
When additional coolant is needed to maintain the
proper level, it should be added to the coolant bottle. Do
not overfill.
Points To Remember
A. Do not overfill the coolant bottle.
B. Check coolant freeze point in the radiator and in the
coolant bottle. If antifreeze needs to be added, contents of
coolant bottle also must be protected against freezing.
C. If frequent coolant additions are required, or if the
level in the coolant bottle does not drop when the engine
cools, the cooling system should be pressure tested for
leaks.D. Maintain a minimum coolant concentration of 50%
ethylene glycol.
E. Make sure that the radiator and coolant bottle over-
flow hoses are not kinked or obstructed.
F. Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean also.
G. The thermostat should not be changed for summer or
winter operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory cooling performance.
Emission Related Components
Fuel System Hoses And Vapor/Vacuum Harnesses
When the vehicle is serviced for scheduled maintenance,
inspect surface of hoses and nylon tubing for evidence of
heat and mechanical damage. Hard and brittle rubber,
cracking, checking, tears, cuts, abrasions, and excessive
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WARNING!
Use of brake fluid that may have a lower initial
boiling point, or is unidentified, as to specifications
may result in sudden brake failure during hard
prolonged braking. You could have an accident.
WARNING!
Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts and the
brake fluid catching on fire.
Use only brake fluid that has been in a tightly closed
container to avoid contamination from foreign matter or
moisture.
CAUTION!
Do not allow a petroleum-base fluid to contaminate
the brake fluid. Seal damage may result.
Brake Hoses
Inspection should be performed whenever the brake
system is serviced or at intervals specified. Inspect hy-
draulic brake hoses for surface cracking, scuffing or worn
spots. If there is any evidence of cracking, scuffing, or
worn spots, the hose should be replaced immediately!
Eventual deterioration of the hose can take place with
possible burst failure.
314 MAINTAINING YOUR VEHICLE

WARNING!
Worn brake hoses can burst and cause brake failure.
You could have an accident. If you see any sign of
cracking, scuffing, or worn spots, have the brake
hoses replaced immediately.
Automatic Transmission
Fluid Level Check ± 3.7L Engine
This fluid level should be checked when the engine is
fully warmed up and the fluid in the transmission is
heated to its normal operating temperature. Operation of
the transmission with an improper fluid level will greatly
reduce the life of the transmission and of the fluid. Check
the fluid whenever the vehicle is serviced for other
reasons.NOTE:Whenever the fluid level is checked, especially
on a vehicle used in severe service, the condition of the
fluid should be noted. If the fluid is dark and has a strong
odor, fluid should be changed.
A physical change in the fluid may be the result of
overheating, resulting in fluid degradation. This is pos-
sible in severe service or if the vehicle is equipped with a
non-factory installed air-conditioning unit.
To check the automatic transmission fluid level properly,
the following procedure must be used:
1. The vehicle must be on level ground.
2. The engine should be running at curb idle speed for a
minimum of 60 seconds.
3. Fully apply parking brake.
4. Place the gear selector briefly in each gear position
ending with the lever in N (Neutral).
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5. Remove the dipstick and feel if the fluid is hot or
warm. Hot fluid is approximately 180ÉF (82ÉC), the
normal operating temperature after the vehicle has been
driven at least 15 miles (24 km). The fluid cannot be
comfortably held between the finger tips. Warm is when
fluid is between 85É and 125ÉF (29É and 52ÉC).
6. Wipe the dipstick clean and reinsert until seated.
Remove dipstick and note reading.
a. If the fluid is hot, the reading should be in the
crosshatched area marked ªOKº.
b. If the fluid is warm, the reading should be between
the two holes.
If the fluid level is low, add sufficient fluid to bring to the
proper level.
Fluid is added through the dipstick tube.NOTE:To prevent dirt and water from entering the
transmission after checking or replenishing fluid, make
certain that the dipstick cap is properly reseated.
Fluid Level Check ± 4.7L/5.7L Engine
Check the fluid level while the transmission is at normal
operating temperature 180ÉF (82ÉC). This occurs after at
least 15 miles (24 km) of driving. At normal operating
temperature the fluid cannot be held comfortably be-
tween the fingertips.
To check the automatic transmission fluid level properly,
the following procedure must be used:
1. Operate the engine at idle speed and normal operating
temperature.
2. The vehicle must be on level ground.
3. Fully apply the parking brake and press the brake
pedal.
316 MAINTAINING YOUR VEHICLE

POWER DISTRIBUTION CENTER (FUSE/RELAY)
Your vehicle is equipped with two electrical power
distribution centers located next to each other in the left
side of the engine compartment.
Thess power distribution centers house new plug-in
ªMaxiº fuses which replace all the in-line fusible links
previously used. The power distribution centers also
contain ªMiniºfuses and plug-in ªISOº relays. A label
inside the latching cover of the Power Distribution Cen-
ters identifies each component for ease of replacement, if
necessary. These fuses and relays can be obtained from
your dealer.
FUSE BLOCK
The fuse block contains blade-type mini-fuses, relays,
and circuit breakers for high-current circuits. It is located
in the left kick panel. It is accessible through a snap-in
cover.
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CAUTION!
When replacing a blown fuse, it is important to use
only a fuse having the correct amperage rating. The
use of a fuse with a rating other than indicated may
result in a dangerous electrical system overload. If a
properly rated fuse continues to blow, it suggests a
problem in the circuit that must be corrected.
NOTE:If you are leaving your vehicle dormant for
longer than 21 days you may want to take steps to protect
your battery. You may do this by disconnecting the
battery or by disconnecting the two ignition-off draw
(I.O.D.) fuses located in the Auxiliary Power Distribution
Center (PDC) located in the engine compartment. The
I.O.D. cavities include a snap-in retainer that allows the
fuse to be disconnected, without removing it from the
fuse block. Pressing the I.O.D. fuse back into the cavity
reconnects it.
VEHICLE STORAGE
If you are storing your vehicle for more than 21 days, we
recommend that you take the following steps to mini-
mize the drain on your vehicle's battery:
²Disconnect the Ignition-Off Draw fuse (I.O.D.) fuse
located in the Power Distribution Center (PDC). The
I.O.D. cavity includes a snap-in retainer that allows the
fuse to be disconnected, without removing it from the
fuse block.
²The transfer case should be placed in the 4HI mode
and kept in this position to minimize the battery drain.
²As an alternative to the above steps you may discon-
nect the negative cable from the battery.
326 MAINTAINING YOUR VEHICLE

Fog Lights
1. Rotate bulb and connector 1/4 turn counterclockwise.
2. Pull bulb off of connector.NOTE:For foglights ensure that the takeout push-
fasteners are relocated back in their positions; one in the
foglight molding and the other in the hydroform.
FLUIDS AND CAPACITIES
U.S. Metric
Fuel
3.7L/4.7L, 87 Octane 27 Gal. 102L
5.7L, 89 Octane 27 Gal 102L
Engine Oil (with filter)
3.7L, SAE 5W-30, API Certified 5 Qt. 4.7L
4.7L, SAE 5W-30, API Certified 6 Qt. 5.7L
5.7L, SAE 5W-30, API Certified 7 Qt. 6.6L
Cooling System (includes 2.1 Qts./2L for coolant
bottle
3.7L without Rear Heat (MopartAntifreeze/Coolant 5
Year/100,000 Mile Formula)13.5 Qt. 12.9L
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RECOMMENDED FLUIDS, LUBRICANTS AND
GENUINE PARTS
Engine
Component Fluids, Lubricants and Genuine Parts
Engine Coolant MopartAntifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid
Organic Additive Technology) P/N 5011764AB or equivalent.
Engine Oil Use SAE 5W-30, API Certified, meeting material standard MS-6395.
Engine Oil Filter MopartEngine Oil Filter, P/N 5281090 or equivalent.
Spark Plugs Refer to the Vehicle Emission Control Information label in the engine
compartment.
Fuel Selection 3.7L/4.7L 87 Octane, (R+M)/2 Method
Fuel Selection 5.7L 89 Octane, (R+M)/2 Method
MAINTAINING YOUR VEHICLE 337
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MAINTENANCE SCHEDULES
There are two maintenance schedules that show the
requiredservice for your vehicle.
First is ScheduleªBº. It is for vehicles that are operated
under the conditions that are listed below and at the
beginning of the schedule.
²Day or night temperatures are below 32É F (0É C).
²Stop and go driving.
²Extensive engine idling.
²Driving in dusty conditions.
²Short trips of less than 10 miles (16 km).
²More than 50% of your driving is at sustained high
speeds during hot weather, above 90É F (32É C).
²Trailer towing.
²Taxi, police, or delivery service (commercial service).
²Off-road or desert operation.
²If equipped for and operating with E-85 (ethanol)
fuel.
NOTE:IfANYof these apply to you then change your
engine oil every 3,000 miles (5 000 km) or 3 months,
whichever comes first and follow schedule ªBº of the
9Maintenance Schedules9section of this manual.
NOTE:Most vehicles are operated under the conditions
listed for Schedule9B9.
Second is ScheduleªAº. It is for vehicles that are not
operated under any of the conditions listed under Sched-
ule9B9.
Use the schedule that best describes your driving condi-
tions. Where time and mileage are listed, follow the
interval that occurs first.
NOTE:Under no circumstances should oil change in-
tervals exceed 6000 miles (10 000 km) or 6 months
whichever comes first.
MAINTENANCE SCHEDULES 341
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