brakes DODGE GRAND CARAVAN 2004 User Guide

² The trailer tongue load must be considered as part of
the combined weight of occupants and cargo, and
should never exceed the weight referenced on the Tire
and Loading Information placard. Refer to the Tire±
Safety Information Section in this manual.
² The ªDº range can be selected when towing. However,
if frequent shifting occurs while in this range, the ª3º
range must be selected.
NOTE: Using the ª3º range while operating the vehicle
under heavy operating conditions will improve perfor-
mance and extend transaxle life by reducing excessive
shifting and heat build up.
WARNING!Connecting trailer brakes to your vehicle's hydraulic
brake lines can overload your brake system and
cause it to fail. You might not have brakes when you
need them and could have an accident. ² Do not attempt to tow a trailer while using a compact
spare tire.
² Whenever you pull a trailer, regardless of the trailer
size, stop lights and turn signals on the trailer are
recommended for motoring safety.
² The automatic transaxle fluid and filter should be
changed if you REGULARLY tow a trailer for more
than 45 minutes of continuous operation. See Schedule
ªBº in section 8 of this manual for transaxle fluid
change intervals.
NOTE: Check the automatic transaxle fluid level before
towing. Fluid discoloration, or a burnt odor, shows the
need for a transmission fluid and filter change.276 STARTING AND OPERATING

A load equalizing hitch is recommended for loaded
trailer weights above 1,000 lbs (454 kg) and required for
weights above 2,000 lbs (907 kg).
CAUTION!If the trailer weighs more than 1,000 lbs (454 kg)
loaded, it should have its own brakes and they
should be of adequate capacity. Failure to do this
could lead to accelerated brake lining wear, higher
brake pedal effort, and longer stopping distances. WARNING!Connecting trailer brakes to your vehicle's hydraulic
brake lines can overload your brake system and
cause it to fail. You might not have brakes when you
need them and could have an accident.278 STARTING AND OPERATING

N Front Suspension Ball Joints ..............314
N Steering Shaft Seal ....................314
N Steering Linkage ......................315
N Drive Shaft Universal Joints ..............315
N Body Lubrication .....................315
N Windshield Wiper Blades ................316
N Windshield And Rear Window Washers .....316
N Exhaust System ......................317
N Cooling System .......................318
N Hoses And Vacuum/Vapor Harnesses .......322
N Brakes .............................323
N Master Cylinder Ð ABS Brakes Brake Fluid
Level Check .........................324 N Fuel System Hoses ....................326
N Automatic Transmission ................326
N All Wheel Drive (AWD) .................329
N Front And Rear Wheel Bearings ...........330
N Appearance Care And Protection From
Corrosion ...........................330
N Cleaning The Instrument Panel And
Underseat Cup Holders .................334
m Integrated Power Module (IPM) ............336
m Vehicle Storage ........................337
m Replacement Light Bulbs .................338
m Bulb Replacement ......................339
N Headlights ..........................339296 MAINTAINING YOUR VEHICLE

Insure nylon tubing in these areas has not melted or
collapsed.
Inspect all hose connections such as clamps and cou-
plings to make sure they are secure and no leaks are
present.
Components should be replaced immediately if there is
any evidence of wear or damage that could cause failure.
Brakes
In order to assure brake system performance, all brake
system components should be inspected periodically.
Suggested service intervals can be found in the Mainte-
nance Schedules. WARNING!Riding the brakes can lead to brake failure and
possibly an accident. Driving with your foot resting
or riding on the brake pedal can result in abnormally
high brake temperatures, excessive lining wear, and
possible brake damage. You wouldn't have your full
braking capacity in an emergency.
Brake And Power Steering Hoses
When the vehicle is serviced for scheduled maintenance,
inspect surface of hoses and nylon tubing for evidence of
heat and mechanical damage. Hard and brittle rubber,
cracking, tears, cuts, abrasion, and excessive swelling
indicate deterioration of the rubber. Particular attention
should be made to examining those hose surfaces nearest
to high heat sources, such as the exhaust manifold. MAINTAINING YOUR VEHICLE 323
7

Insure nylon tubing in these areas has not melted or
collapsed.
Inspect all hose connections such as clamps and cou-
plings to make sure they are secure and no leaks are
present.
NOTE: Often, fluid such as oil, power steering fluid,
and brake fluid are used during assembly plant opera-
tions to facilitate the assembly of hoses to couplings.
Therefore, oil wetness at the hose-coupling area is not
necessarily an indication of leakage. Actual dripping of
hot fluid when systems are under pressure (during
vehicle operation), should be noted before hose is re-
placed based on leakage.
NOTE: Inspection of brake hoses should be performed
whenever the brake system is serviced and every engine
oil change. Inspect hydraulic brake hoses for surface
cracking, scuffing, or worn spots. If there is any evidence
of cracking, scuffing, or worn spots, the hose should be replaced immediately! Eventual deterioration of the hose
can take place resulting in a possibility of a burst failure.
WARNING!Worn brake hoses can burst and cause brake failure.
You could have an accident. If you see any signs of
cracking, scuffing, or worn spots, have the brake
hoses replaced immediately.
Master Cylinder Ð ABS Brakes Brake Fluid Level
Check
The fluid level in the master cylinder should be checked
when performing underhood services, or immediately if
the brake system warning light indicates system failure.
Clean the top of the master cylinder area before removing
the cap. Add fluid to bring the level up to the top of the
ªFULLº mark on the side of the master cylinder reservoir.324 MAINTAINING YOUR VEHICLE

Overfilling of fluid is not recommended because it may
cause leaking in the system.
Add enough fluid to bring the level up to the require-
ments described on the brake fluid reservoir. With disc
brakes, fluid level can be expected to fall as the brake
pads wear. However, low fluid level may be caused by a
leak and a checkup may be needed.
Use only manufacturers recommended brake fluid, refer
to Recommended Fluids, Lubricants and Genuine Parts
for correct fluid type.
WARNING!Use of brake fluid that may have a lower initial
boiling point or unidentified as to specification, may
result in sudden brake failure during hard pro-
longed braking. You could have an accident. WARNING!Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts and the
brake fluid catching fire.
Use only brake fluid that has been in a tightly closed
container to avoid contamination from foreign matter or
moisture.
CAUTION!Do not allow petroleum base fluid to contaminate
the brake fluid, all brake seal components could be
damaged causing partial or complete brake failure. MAINTAINING YOUR VEHICLE 325
7

Panic Alarm ............................ 22
Parking Brake .......................... 235
Parking On Hill ......................... 236
Passing Light ........................... 103
Pedals, Adjustable ....................... 106
Pets .................................. 66
Placard, Tire and Loading Information ......... 247
Power
Brakes .............................. 237
Distribution Center ..................... 336
Door Locks ........................... 18
Lift Gate ............................. 34
Mirrors .............................. 79
Outlet .............................. 127
Seats ................................ 81
Sliding Door .......................... 29
Steering ............................. 240
Steering, Checking ..................... 314
Sunroof ............................. 125 Windows ............................. 37
Pregnant Women and Seat Belts .............. 48
Pretensioners
Seat Belts ............................. 47
Programmable Electronic Features ...... 1 16,120,124
Programming Transmitters ............ 23,120,124
Radial Ply Tires ......................... 255
Radiator Cap ........................ 319,320
Radio .......................... 161,171,178
Radio Broadcast Signals ................... 160
Radio Operation ........................ 198
Radio Remote Controls ................. 189,195
Rear Air Conditioning ................. 206,214
Rear Cup Holder ........................ 130
Rear Heater ............................ 206
Rear Seat Removal ...................... 88,90
Rear Seating Flexibility .................. 92,94
Rear Window Defroster ................... 222392 INDEX