ABS DODGE GRAND CARAVAN 2005 User Guide

NOTE: If either front tire is flat, it may be necessary to
jack up the vehicle to remove the compact spare tire/
cover assembly from under the vehicle. Refer to jack
engagement locations in the following steps for proper
jack placement. 4. When the compact spare tire/cover assembly is clear
of the vehicle, stand the tire/cover assembly upright and
remove the wheel spacer by squeezing the two retaining
tabs together.
5. There are two jack engagement locations on each side
of the body, refer to the following illustration.Spare Tire/Cover Removal Wheel Spacer Removal352 WHAT TO DO IN EMERGENCIES

6. These locations are on the sill flange of the body and
consist of a pair of downstanding tabs. The jack is to be
located, engaging the flange, between the pair of tabs
closest to the wheel to be changed. Place the wrench on
the jack screw and turn to the right until the jack head is
properly engaged in the described location. Do not raise
the vehicle until you are sure the jack is securely
engaged.
7. Raise the vehicle by turning the jack screw to the right,
using the swivel wrench. Raise the vehicle only until the
tire just clears the surface and enough clearance is
obtained to install the spare tire. Minimum tire lift
provides maximum stability. WARNING!Raising the vehicle higher than necessary can make
the vehicle less stable. It could slip off the jack and
hurt someone near it. Raise the vehicle only enough
to remove the tire.
8. Remove the wheel lug nuts, for vehicles with wheel
covers, remove the cover from the wheel by hand. Do not
pry the wheel cover off. Then pull the wheel off the hub.
9. Install the compact spare tire. Lightly tighten the lug
nuts. To avoid the risk of forcing the vehicle off the jack,
do not tighten the lug nuts fully until the vehicle has been
lowered.
NOTE: Do not install the wheel cover on the compact
spare.
Do not use a hammer or force to install the wheel covers.354 WHAT TO DO IN EMERGENCIES

3. Turn the compact spare tire so that the valve stem is
down and place the tire into the spare tire cover assem-
bly. Slide the wheel spacer through the center of the
wheel and spare tire cover assembly so that the two
retainer tabs snap out and engage the spare tire cover on
the opposite side.
CAUTION!The compact spare tire cover assembly must be used
when the compact spare tire is stored. Failure to use
this cover could drastically reduce the life of the
compact spare tire. WARNING!Verify that ’ both ’ retainer tabs of the wheel spacer
have been properly extended through the center of
the wheel and spare tire cover assembly. Failure to
properly engage both retainer tabs could result in
loss of the spare tire & cover assembly, which will
cause vehicle damage and may cause loss of control
of the vehicle.
4. Using the winch “ T ” handle, rotate the drive nut to the
right until the compact spare tire/cover assembly is
drawn into place against the underside of the vehicle.
5. Continue to rotate the nut approximately 33 turns
until you hear the winch mechanism click three times. It
cannot be overtightened. Check under the vehicle to
ensure the compact spare tire/cover assembly is posi-
tioned correctly against the underside of the vehicle.358 WHAT TO DO IN EMERGENCIES

5. These locations are on the sill flange of the body and
consist of a pair of downstanding tabs. The jack is to be
located, engaging the flange, between the pair of tabs
closest to the wheel to be changed. Place the wrench on
the jack screw and turn to the right until the jack head is
properly engaged in the described location. Do not raise
the vehicle until you are sure the jack is securely
engaged.
6. Raise the vehicle by turning the jack screw to the right,
using the swivel wrench. Raise the vehicle only until the
tire just clears the surface and enough clearance is
obtained to install the spare tire. Minimum tire lift
provides maximum stability. WARNING!Raising the vehicle higher than necessary can make
the vehicle less stable. It could slip off the jack and
hurt someone near it. Raise the vehicle only enough
to remove the tire.
7. Remove the wheel lug nuts, for vehicles with wheel
covers, remove the cover from the wheel by hand. Do not
pry the wheel cover off. Then pull the wheel off the hub.
8. Install the spare wheel, for vehicles with wheel covers,
align the notch in the wheel cover with the valve stem on
the wheel. Install the cover on the wheel by hand only
and install the wheel lug nuts with the cone shaped end
of the nut toward the wheel. Lightly tighten the lug nuts.
To avoid the risk of forcing the vehicle off the jack, do not
tighten the lug nuts fully until the vehicle has been
lowered. WHAT TO DO IN EMERGENCIES 363
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▫ Steering Shaft Seal ....................391
▫ Steering Linkage ......................391
▫ Drive Shaft Universal Joints ..............391
▫ Body Lubrication .....................391
▫ Windshield Wiper Blades ................392
▫ Windshield And Rear Window Washers .....392
▫ Exhaust System ......................393
▫ Cooling System .......................394
▫ Hoses And Vacuum/Vapor Harnesses .......399
▫ Brakes .............................399
▫ Master Cylinder — ABS Brakes Brake
Fluid Level Check .....................401
▫ Fuel System Hoses ....................402 ▫ Automatic Transmission ................402
▫ Front And Rear Wheel Bearings ...........406
▫ Appearance Care And Protection
From Corrosion ......................406
▫ Cleaning The Instrument Panel And Underseat
Cup Holders ........................410

Integrated Power Module (IPM) ............412

Vehicle Storage ........................415

Replacement Light Bulbs .................415

Bulb Replacement ......................416
▫ Headlights ..........................416
▫ Front Park/Turn Signal And
Sidemarker Lights .....................418
▫ Front Fog Light ......................419372 MAINTAINING YOUR VEHICLE

replaced immediately! Eventual deterioration of the hose
can take place resulting in a possibility of a burst failure.
WARNING!Worn brake hoses can burst and cause brake failure.
You could have an accident. If you see any signs of
cracking, scuffing, or worn spots, have the brake
hoses replaced immediately.
Master Cylinder — ABS Brakes Brake Fluid Level
Check
The fluid level in the master cylinder should be checked
when performing underhood services, or immediately if
the brake system warning light indicates system failure.
Clean the top of the master cylinder area before removing
the cap. Add fluid to bring the level up to the top of the
“ FULL ” mark on the side of the master cylinder reservoir. Overfilling of fluid is not recommended because it may
cause leaking in the system.
Add enough fluid to bring the level up to the require-
ments described on the brake fluid reservoir. With disc
brakes, fluid level can be expected to fall as the brake
pads wear. However, low fluid level may be caused by a
leak and a checkup may be needed.
Use only manufacturers recommended brake fluid, refer
to Recommended Fluids, Lubricants and Genuine Parts
for correct fluid type.
WARNING!Use of brake fluid that may have a lower initial
boiling point or unidentified as to specification, may
result in sudden brake failure during hard pro-
longed braking. You could have an accident. MAINTAINING YOUR VEHICLE 401
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INTEGRATED POWER MODULE (IPM)
An Integrated Power Module is located in the engine
compartment near the battery. This center contains maxi
fuses, mini fuses and relays. A label that identifies each
component is printed on the inside of the cover. Cavity Maxi Fuse Description
F4 30 Amp
Pink Front Wipers
F9 40 Amp
Green Anti-Lock Brake System
(ABS) Pump
F10 40 Amp
Green Front Blower
F13 40 Amp
Green Electronic Back Light (EBL)
F19 40 Amp
Green Body Control Module
(BCM) Feed 1
F20 30 Amp
Pink Central Amplifier
F22 30 Amp
Pink Seats
F27 40 Amp
Green Radiator FanIntegrated Power module (IPM)412 MAINTAINING YOUR VEHICLE

Cavity Mini Fuse Description
F15 25 Amp Clear ASD
F17 20 Amp Yel-
low Fuel Pump
F18 15 Amp Blue A/C Clutch
F21 25 Amp Clear Anti-Lock Brake System
(ABS) Module
F23 10 Amp Red Ignition Switch
F24 20 Amp Yel-
low Hazard
F26 20 Amp Yel-
low Stop Lamp
F33 15 Amp Blue Front/Rear Washer
20 Amp Yel-
low Spare (IOD) CAUTION!• When installing the Integrated Power Module
cover, it is important to ensure the cover is prop-
erly positioned and fully latched. Failure to do so
may allow water to get into the Integrated Power
Module, and possibly result in a electrical system
failure.
• When replacing a blown fuse, it is important to
use only a fuse having the correct amperage
rating. The use of a fuse with a rating other than
indicated may result in a dangerous electrical
system overload. If a properly rated fuse contin-
ues to blow, it indicates a problem in the circuit
that must be corrected.414 MAINTAINING YOUR VEHICLE

3. Squeeze the socket assembly tabs to remove it from the
housing.
4. Pull the bulb to remove it from the socket.
5. Replace the bulb, reinstall the socket, and reattach the
light assembly. Center High Mounted Stop Light (CHMSL)
1. Remove the two screws securing the CHMSL.
2. Twist the bulb socket to remove from the CHMSL
housing.
3. Pull the bulb out of the socket.
4. Replace the bulb, reinstall the socket and reattach the
CHMSL.420 MAINTAINING YOUR VEHICLE

contract, call the manufacturer ’ s Service Contract Na-
tional Customer Hotline at 1-800-521-9922.
The manufacturer will not stand behind any service
contract that is not the manufacturer ’ s Service Contract. It
is not responsible for any service contract other than the
manufacturer ’ s Service Contract. If you purchased a
service contract that is not a manufacturer ’ s Service
Contract, and you require service after your manufactur-
er ’ s new vehicle limited warranty expires, please refer to
your contract documents, and contact the person listed in
those documents.
We appreciate that you have made a major investment
when you purchased your new vehicle. Your dealer has also made a major investment in facilities, tools, and
training to assure that you are absolutely delighted with
your ownership experience. You ’ ll be pleased with their
sincere efforts to resolve any warranty issues or related
concerns.
WARRANTY INFORMATION
See your manufacturer ’ s Warranty Information Booklet
for information on warranty coverage and transfer of
warranty. IF YOU NEED CONSUMER ASSISTANCE 451
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