warning DODGE GRAND CARAVAN 2008 5.G Owners Manual

of operation, and after each time a tire is changed, to
allow the wheel nuts to become properly set. All nuts
should first be firmly seated against the wheel. The nuts
should then be tightened to recommended torque.
Tighten the nuts to final torque in increments. Progress
around the bolt circle, tightening the nut opposite to the
nut just previously tightened until final torque is
achieved. Recommended torque is 95 ft lbs (130 N´m).
Secure The Spare Tire As Follows:
1. To stow the compact spare tire/cover assembly on
vehicles equipped with Stow 'n Go seating, assemble the
winch handle extensions to form a ªT' and fit the winch
ªTº handle over the drive nut. Rotate the nut to the left
until the winch mechanism stops turning freely. This will
allow enough slack in the cable to allow you to pull the
wheel spacer out from under the vehicle.
WARNING!
A loose compact spare tire/cover assembly, thrown
forward in a collision or hard stop could endanger
the occupants of the vehicle. Always stow the com-
pact spare tire with the cover assembly in the place
provided.
CAUTION!
The winch mechanism is designed for use with the
winch ªTº handle only. Use of an air wrench or other
power tools is not recommended and can damage the
winch.
WHAT TO DO IN EMERGENCIES 423
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2. Assemble the winch handle extensions to form the
Spare Tire Hook and pull the wheel spacer from under
the vehicle.
3. Turn the compact spare tire so that the valve stem is
down and place the tire into the spare tire cover assem-
bly. Slide the wheel spacer through the center of the
wheel and spare tire cover assembly so that the two
retainer tabs snap out and engage the spare tire cover on
the opposite side.
CAUTION!
The compact spare tire cover assembly must be used
when the compact spare tire is stored. Failure to use
this cover could drastically reduce the life of the
compact spare tire.
WARNING!
Verify that 'both' retainer tabs of the wheel spacer
have been properly extended through the center of
the wheel and spare tire cover assembly. Failure to
properly engage both retainer tabs could result in
loss of the spare tire & cover assembly, which will
cause vehicle damage and may cause loss of control
of the vehicle.
4. Using the winch ªTº handle, rotate the drive nut to the
right until the compact spare tire/cover assembly is
drawn into place against the underside of the vehicle.
5. Continue to rotate the nut to the right until you hear
the winch mechanism click three times. It cannot be
overtightened. Check under the vehicle to ensure the
compact spare tire/cover assembly is positioned cor-
rectly against the underside of the vehicle.
424 WHAT TO DO IN EMERGENCIES

CAUTION!
For vehicles equipped with Stow 'n Go seating, the
Winch Mechanism is designed specifically to stow a
COMPACT Spare Tire ONLY. Do not attempt to use
the Winch to stow the Full Size 'Flat' Tire, or any
other Full Size Tire. Vehicle damage may result.
JUMP-STARTING PROCEDURE
WARNING!
²DO NOT attempt to push or tow the vehicle to get it started. Vehicles
equipped with an automatic transmission cannot be started this way.
Unburned fuel could enter the catalytic converter and once the engine has
started, ignite and damage the converter and vehicle.
²If the vehicle has a discharged battery, booster cables may be used to obtain
a start from another vehicle. This type of start can be dangerous if done
improperly, so follow this procedure carefully.
²Battery fluid is a corrosive acid solution; DO NOT allow battery fluid to
contact eyes, skin or clothing. Don't lean over battery when attaching
clamps or allow the clamps to touch each other. If acid splashes in the eyes
or on the skin, flush the contaminated area immediately with large
quantities of water.
²A battery generates hydrogen gas which is flammable and explosive. Keep
all flames or sparks away from the vent holes. DO NOT use a booster
battery or any other booster source with an output that exceeds 12 volts.
²During cold weather when temperatures are below freezing point, electro-
lyte in a discharged battery may freeze. DO NOT attempt jump-starting
because the battery could rupture or explode. The battery temperature must
be brought up above freezing point before attempting jump-start.
²Take special care to avoid the radiator cooling fan whenever the hood is
raised. The cooling fan is electrically operated and can start anytime the
ignition switch is ON. You can be hurt by the fan.
WHAT TO DO IN EMERGENCIES 425
6

When jump-starting, proceed as follows:
1. Wear eye protection and remove any metal jewelry
such as watch bands or bracelets that might make an
inadvertent electrical contact.
2. When a boost is provided by a battery in another
vehicle, park that vehicle within booster cable reach and
without letting the vehicles touch. Set the parking brake,
place the automatic transmission selector lever into
PARK and turn the ignition switch to the OFF position for
both vehicles.
3. Turn OFF the heater, radio and all unnecessary elec-
trical loads.
4. Connect one end of a jumper cable to the positive
terminal of the discharged battery. Connect the other end
of the same cable to the positive terminal of the booster
battery.WARNING!
DO NOT permit vehicles to touch each other as this
could establish a ground connection and personal
injury could result.
5. Connect the other cable, first to the negative terminal
of the booster battery, and then to the engine of the
vehicle with the discharged battery. Make sure there is a
good contact on the engine.
WARNING!
DO NOT connect the cable to the negative post of the
discharge battery. The resulting electrical spark could
cause the battery to explode.
426 WHAT TO DO IN EMERGENCIES

6. Start the engine in the vehicle which has the booster
battery, let the engine idle a few minutes, then start the
engine in the vehicle with the discharged battery.
7. When removing the jumper cables, reverse the above
sequence exactly. Be careful of the moving belts and fan.
WARNING!
Any procedure other than the jump-starting process
listed could result in:
²Personal injury caused by electrolyte squirting out
the battery vent;
²Personal injury or property damage due to battery
explosion;
²Damage to charging system of booster vehicle or
of immobilized vehicle.
FREEING A STUCK VEHICLE
If your vehicle becomes stuck in mud, sand or snow, it
can often be moved by a rocking motion. Turn your
steering wheel right and left to clear the area around the
front wheels. Then shift the gear selector lever back and
forth between REVERSE and DRIVE. Usually the least
amount of accelerator pedal pressure to maintain the
rocking motion without spinning the wheels is most
effective.
WARNING!
Fast spinning tires can be dangerous. Forces gener-
ated by excessive wheel speeds may cause tire dam-
age or failure. A tire could explode and injure some-
one. Do not spin your vehicle's wheels faster than 35
mph (55 km/h) when you are stuck. And don't let
anyone near a spinning wheel, no matter what the
speed.
WHAT TO DO IN EMERGENCIES 427
6

serviced before going to the I/M station. The I/M station
can fail the vehicle because the MIL is on with the engine
running.
REPLACEMENT PARTS
Use of genuine Mopartparts for normal/scheduled
maintenance and repairs is highly recommended to en-
sure the designed performance. Damage or failures
caused by the use of non-Mopartparts for maintenance
and repairs will not be covered by the manufacturer's
warranty.
AUTHORIZED DEALER SERVICE
Your authorized dealer has the qualified service person-
nel, special tools, and equipment to perform all service
operations in an expert manner. Service manuals are
available which include detailed service information for
your vehicle. Refer to these service manuals before
attempting any procedure yourself.NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
WARNING!
You can be badly injured working on or around a
motor vehicle. Only do service work for which you
have the knowledge and the proper equipment. If
you have any doubt about your ability to perform a
service job, take your vehicle to a competent
mechanic.
440 MAINTAINING YOUR VEHICLE

DRIVE BELT
At the mileage indicated in the maintenance schedule,
replace the drive belt with a new drive belt.
NOTE:The drive belt must be routed correctly to ensure
proper drive function.
SPARK PLUGS
Spark plugs must fire properly to assure engine perfor-
mance and emission control. New plugs should be in-
stalled at the specified mileage. The entire set should be
replaced if there is any malfunction due to a faulty spark
plug. Malfunctioning spark plugs can damage the cata-
lytic converter. For proper type of replacement spark
plugs, refer to Fluids, Lubricants and Genuine Parts for
correct spark plug type.
ENGINE AIR CLEANER
Refer to the ªMaintenance Scheduleº in Section 8 of this
manual for engine air cleaner filter maintenance inter-
vals.
NOTE:Be sure to follow the ªdusty or off-road condi-
tionsº maintenance interval if applicable.
WARNING!
The air induction system (air cleaner, hoses, etc.) can
provide a measure of protection in the case of engine
backfire. Do not remove the air induction system (air
cleaner, hoses, etc.) unless such removal is necessary
for repair or maintenance. Make sure that no one is
near the engine compartment before starting the
vehicle with the air induction system (air cleaner,
hoses, etc.) removed. Failure to do so can result in
serious personal injury.
MAINTAINING YOUR VEHICLE 445
7

WARNING!
A hot exhaust system can start a fire if you park over
materials that can burn. Such materials might be
grass or leaves coming into contact with your exhaust
system. Do not park or operate your vehicle in areas
where your exhaust system can contact anything that
can burn.
In unusual situations involving grossly malfunctioning
engine operation, a scorching odor may indicate severe
and abnormal catalyst overheating. If this occurs, the
vehicle should be stopped, the engine shut off and the
vehicle allowed to cool. Thereafter, service, including a
tune-up to manufacturer's specifications, should be ob-
tained immediately.To minimize the possibility of catalyst damage:²Do not shut off the engine or interrupt the ignition
when the transaxle is in gear and the vehicle is in
motion.
²Do not try to start engine by pushing or towing the
vehicle.
²Do not idle the engine with any spark plug wires
disconnected or removed, such as when diagnostic
testing, or for prolonged periods during very rough
idling or malfunctioning operating conditions.
Exhaust System
The best protection against carbon monoxide entry into
the vehicle body is a properly maintained engine exhaust
system.
MAINTAINING YOUR VEHICLE 447
7

Whenever a change is noticed in the sound of the exhaust
system, when exhaust fumes can be detected inside the
vehicle, or when the underside or rear of the vehicle is
damaged, have a competent mechanic inspect the com-
plete exhaust system and adjacent body areas for broken,
damaged, deteriorated, or mispositioned parts. Open
seams or loose connections could permit exhaust fumes
to seep into the passenger compartment. In addition,
inspect the exhaust system each time the vehicle is raised
for lubrication or oil change. Replace as required.WARNING!
Exhaust gases can injure or kill. They contain carbon
monoxide (CO) which is colorless and odorless.
Breathing it can make you unconscious and can
eventually poison you. To avoid breathing CO, refer
to ªExhaust Gasº in the Safety Tips section of this
manual.
MAINTENANCE-FREE BATTERY
The top of the MAINTENANCE-FREE battery is perma-
nently sealed. You will never have to add water, nor is
periodic maintenance required.
448 MAINTAINING YOUR VEHICLE

WARNING!
²Battery fluid is a corrosive acid solution and can
burn or even blind you. Don't allow battery fluid
to contact your eyes, skin or clothing. Don't lean
over a battery when attaching clamps. If acid
splashes in eyes or on skin, flush the area imme-
diately with large amounts of water.
²Battery gas is flammable and explosive. Keep
flame or sparks away from the battery. Don't use a
booster battery or any other booster source with an
output greater than 12 volts. Don't allow cable
clamps to touch each other.
²Battery posts, terminals and related accessories
contain lead and lead compounds. Wash hands
after handling.
CAUTION!
²It is essential when replacing the cables on the
battery that the positive cable is attached to the
positive post and the negative cable is attached to
the negative post. Battery posts are marked posi-
tive (+) and negative (-) and identified on the
battery case. Cable clamps should be tight on the
terminal posts and free of corrosion.
²If a ªfast chargerº is used while the battery is in
the vehicle, disconnect both vehicle battery cables
before connecting the charger to battery. Do not
use a ªfast chargerº to provide starting voltage.
MAINTAINING YOUR VEHICLE 449
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