engine DODGE HORNET 2023 Owners Manual
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238SERVICING AND MAINTENANCE
Power Distribution Center/Fuses And Relays
The Front Power Distribution Center is located in the engine compartment. This module contains fuses and relays. Fuse cavity locations are printed on the inside of the power distribution
center cover.
Underhood Power Distribution Location
CAUTION!
When installing the power distribution center cover, it is important to ensure the cover is properly positioned and fully latched. Failure to do so may allow water to get into the power
distribution center and possibly result in an electrical system failure.
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SERVICING AND MAINTENANCE239
The fuse box screw and cover must be removed to gain
access to the fuses.
Fuse Box Cover And Locking Screw Removal
For fuse box access, proceed as follows:
1. Turn the locking screw counterclockwise.
2. Slowly release the screw.
3. Remove the fuse box cover by sliding it upward.
4. Reverse the procedure to reinstall.
1 — Fuse Cover
2 — Locking Screw
CavityCartridge Fuse Maxi FuseMini FuseDescription
* If Equipped
F01 –70 Amp Tan –BCM1
F02 –70 Amp Tan –BCM2 / RDU
F03 20 Amp Blue ––BCM3
F04 40 Amp Green ––BCM Valves
F05 –40 Amp Orange –PTC 1
F06 –20 Amp Yellow –Front Wiper Motor
F07 –20 Amp Yellow –DTCM
F08 30 Amp Pink ––Power Supply F24 - F87 - Fxx
F09 ––7.5 Amp Brown ECM T09
F10 ––15 Amp BlueHorn
F11 ––5 Amp TanEngine Secondary Loads
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240SERVICING AND MAINTENANCE
F14 ––7.5 Amp Brown LTR
F15 –40 Amp Orange –BSM Pump
F16 ––10 Amp RedECM / TCM / AGSM
F17 ––10 Amp RedEngine Primary Loads
F18 ––5 Amp TanIGNM
F19 ––7.5 Amp Brown A/C Compressor
F20 ––15 Amp BlueRear Cargo Outlet
F21 ––20 Amp Yellow Fuel Pump
F22 ––15 Amp BlueECM
F23 ––5 Amp TanUSB / Aux Outlet
F24 ––10 Amp RedDTCM
F30 ––5 Amp TanAWD DTCM
F81 –30 Amp Green –Brake Booster Vacuum Pump
F82 –––Spare
F83 40 Amp Green ––HVAC Fan
F84 ––7.5 Amp Brown Rad Fan Enable
F87 ––5 Amp TanAGSM
F88 ––7.5 Amp Brown Heated Mirrors & Washer Nozzle
F89 30 Amp Pink ––Rear Window Defrost
F90 ––5 Amp TanIntelligent Battery Sensor
Cavity Cartridge Fuse Maxi FuseMini FuseDescription
* If Equipped
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SERVICING AND MAINTENANCE241
Relays
Cavity Maxi Fuse Mini FuseDescription
T02 ––Not Used
T03 –30 AmpHorn
T05 –30 AmpA/C Compressor
T06 –30 AmpRad Fan Enable
T07 50 Amp –Aux.1 / DTCM
T08 –30 AmpHVAC Fan
T09 –30 AmpEngine Main Relay
T10 ––Not Used
T14 –30 AmpRear Cargo Power Outlet
T17 –30 AmpRear Window Defrost/Heated Mirrors
T19 ––Not Used
T20 –30 AmpStarter Relay R1
T31 –30 AmpFuel Pump
T89 ––Not Used
T90 –30 AmpBrake Booster Vacuum Pump
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265
TECHNICAL SPECIFICATIONS
VEHICLE IDENTIFICATION NUMBER (VIN)
The VIN is found on the left front corner of the windshield
and is visible from outside of the vehicle.
Vehicle Identification Number
NOTE:
It is illegal to remove or alter the VIN.
BRAKE SYSTEM
Your vehicle is equipped with power assisted brakes as
standard equipment. In the event power assist is lost for
any reason (for example, repeated brake applications with
the engine off), the brakes will still function. However, the
effort required to brake the vehicle will be much greater
than that required with the power system operating. If either of the two hydraulic systems lose normal
capability, the remaining system will still function with
some loss of overall braking effectiveness. This will be
evident by increased pedal travel during application and
greater pedal force required to slow or stop. In addition, if
the malfunction is caused by an internal leak, as the brake
fluid in the master cylinder drops, the Brake Warning Light
will illuminate.
WHEEL AND TIRE TORQUE SPECIFICATIONS
Proper lug nut/bolt torque is very important to ensure that
the wheel is properly mounted to the vehicle. Any time a
wheel has been removed and reinstalled on the vehicle,
the lug nuts/bolts should be torqued using a properly
calibrated torque wrench using a six-sided (hex) deep wall
socket.
TORQUE SPECIFICATIONS
**Use only authorized dealer recommended lug nuts/
bolts and clean or remove any dirt or oil before tightening.
Inspect the wheel mounting surface prior to mounting the
tire and remove any corrosion or loose particles.
Wheel Mounting Surface
WARNING!
Driving a vehicle with the Brake Warning Light on is
dangerous. A significant decrease in braking
performance or vehicle stability during braking may
occur. It will take you longer to stop the vehicle or will
make your vehicle harder to control. You could have a
collision. Have the vehicle checked immediately.
Lug Nut/Bolt
Torque
**Lug Nut/Bolt
SizeLug Nut/Bolt
Socket Size
88.5 ft-lb
(120 N·m) M12 x 1.25 17 mm
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266TECHNICAL SPECIFICATIONS
First tighten the lug nuts/bolts in a star pattern until each
nut/bolt has been tightened to 14.7 ft-lb (20 N·m). Then
repeat the operation until each lug nut/bolt has been
tightened to 88.5 ft-lb (120 N·m). Ensure that the socket is
fully engaged on the lug nut/bolt (do not insert it halfway).
Torque Pattern
After 25 miles (40 km), check the lug nut/bolt torque to be
sure that all the lug nuts/bolts are properly tightened.
FUEL REQUIREMENTS
While operating on gasoline with the required octane
number, hearing a light knocking sound from the engine is
not a cause for concern. However, if the engine is
heard making a heavy knocking sound, see a dealer
immediately. Use of gasoline with a lower than
recommended octane number can cause engine failure
and may void or not be covered by the New Vehicle Limited
Warranty.
2.0L ENGINE
This engine is designed to meet all emissions
requirements, and provide satisfactory fuel
economy and performance, when using
high-quality unleaded regular gasoline
having an octane rating of 87, as specified by the
(R+M)/2 method. The use of 91 or higher octane premium
gasoline will allow these engines to operate to optimal
performance. This increase in performance is most
noticeable in hot weather or under heavy load conditions
such as while towing.
REFORMULATED GASOLINE
Many areas of the country require the use of
cleaner-burning gasoline referred to as “reformulated
gasoline”. Reformulated gasoline contains oxygenates
and are specifically blended to reduce vehicle emissions
and improve air quality. The use of reformulated gasoline is recommended.
Properly blended reformulated gasoline will provide
improved performance and durability of engine and fuel
system components.
GASOLINE/OXYGENATE BLENDS
Some fuel suppliers blend unleaded gasoline with
oxygenates such as ethanol.
Problems that result from using gasoline containing more
than 15% ethanol (E-15) or gasoline containing methanol
are not the responsibility of the manufacturer and may
void the New Vehicle Limited Warranty.
WARNING!
To avoid the risk of forcing the vehicle off the jack, do
not tighten the lug nuts/bolts fully until the vehicle has
been lowered. Failure to follow this warning may result
in personal injury.
CAUTION!
DO NOT use E-85, gasoline containing methanol, or
gasoline containing more than 15% ethanol (E-15).
Use of these blends may result in starting and
drivability problems, damage critical fuel system
components, cause emissions to exceed the applicable
standard, and/or cause the Malfunction Indicator Light
to illuminate. Please observe pump labels as they
should clearly communicate if a fuel contains greater
than 15% ethanol (E-15).
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TECHNICAL SPECIFICATIONS267
E-85 USAGE IN NON-FLEX FUEL
V
EHICLES
Non-Flex Fuel Vehicles (FFV) are compatible with gasoline
containing up to 15% ethanol (E-15). Gasoline with higher
ethanol content may void the New Vehicle Limited
Warranty.
If a Non-FFV vehicle is inadvertently fueled with E-85 fuel,
the engine will have some or all of these symptoms:
Operate in a lean mode.
OBD II Malfunction Indicator Light on.
Poor engine performance.
Poor cold start and cold drivability.
Increased risk for fuel system component corrosion.
CNG AND LP FUEL SYSTEM
M
ODIFICATIONS
Modifications that allow the engine to run on Compressed
Natural Gas (CNG) or Liquid Propane (LP) may result in
damage to the engine, emissions, and fuel system
components. Problems that result from running CNG or LP
are not the responsibility of the manufacturer and may
void the New Vehicle Limited Warranty.
METHYLCYCLOPENTADIENYL
M
ANGANESE TRICARBONYL (MMT) IN
G
ASOLINE
MMT is a manganese-containing metallic additive that is
blended into some gasolines to increase octane. Gasoline
blended with MMT provides no performance advantage
beyond gasoline of the same octane number without
MMT. Gasoline blended with MMT reduces spark plug life
and reduces emissions system performance in some
vehicles. The manufacturer recommends that gasoline
without MMT be used in your vehicle. The MMT content of
gasoline may not be indicated on the gasoline pump,
therefore, you should ask the gasoline retailer whether or
not his/her gasoline contains MMT. MMT is prohibited in
Federal and California reformulated gasoline.
MATERIALS ADDED TO FUEL
Besides using unleaded gasoline with the proper octane
rating, gasolines that contain detergents, corrosion and
stability additives are recommended. Using gasolines that
have these additives will help improve fuel economy,
reduce emissions, and maintain vehicle performance.
Designated TOP TIER Detergent Gasoline
contains a higher level of detergents to further
aide in minimizing engine and fuel system
deposits. When available, the usage of
TOP TIER Detergent gasoline is recommended. Visit
www.toptiergas.com for a list of TOP TIER Detergent
Gasoline retailers. Indiscriminate use of fuel system cleaning agents should
be avoided. Many of these materials intended for gum and
varnish removal may contain active solvents or similar
ingredients. These can harm fuel system gasket and
diaphragm materials.
FUEL SYSTEM CAUTIONS
NOTE:Intentional tampering with the emissions control system
can result in civil penalties being assessed against you.
CAUTION!
Follow these guidelines to maintain your vehicle’s
performance:
The use of leaded gasoline is prohibited by Federal
law. Using leaded gasoline can impair engine perfor -
mance and damage the emissions control system.
An out-of-tune engine or certain fuel or ignition
malfunctions can cause the catalytic converter to
overheat. If you notice a pungent burning odor or
some light smoke, your engine may be out of tune or
malfunctioning and may require immediate service.
Contact an authorized dealer for service assistance.
The use of fuel additives, which are now being sold
as octane enhancers, is not recommended. Most of
these products contain high concentrations of meth -
anol. Fuel system damage or vehicle performance
problems resulting from the use of such fuels or
additives is not the responsibility of the manufac -
turer and may void or not be covered under the
New Vehicle Limited Warranty.
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268TECHNICAL SPECIFICATIONS
FLUID CAPACITIES
US Metric
Fuel (Approximate)
All Engines 13.5 gal51 L
Engine Oil With Filter
2.0L Engine 5 qt4.73 L
Cooling System*
2.0L Engine 7 qt6.6 L
2.0L Engine Low Temp 2.3 qt2.17 L
* Includes heater and coolant recovery bottle filled to MAX level.
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TECHNICAL SPECIFICATIONS269
ENGINE FLUIDS AND LUBRICANTS
CHASSIS FLUIDS AND LUBRICANTS
Component Fluid, Lubricant, or Genuine Part
Engine Coolant We recommend using Mopar® Antifreeze/Coolant 10 Year/150,000 Miles
(240,000 Kilometers) Formula OAT (Organic Additive Technology) meeting the
requirements of the manufacturer Material Standard MS.90032.
Engine Oil - 2.0L Engine We recommend using Mopar® API SP/GF-6A Certified SAE 5W-30 Full Synthetic Engine
Oil which meets the requirements of the manufacturer Material Standard MS-13340.
Equivalent full synthetic 5W-30 API SP engine oil can be used but must have the API
Donut trademark
Úpage 228.
CAUTION!
Failure to use the recommended API SP/GF-6A or equivalent oil can cause engine
damage not covered by the vehicle warranty.
Fuel Selection - 2.0L Engine 87 Octane (R+M)/2 Method, 0-15% ethanol.
ComponentFluid, Lubricant, or Genuine Part
9-Speed Automatic Transmission – If Equipped Use only Mopar® ZF 8 & 9 Speed ATF Automatic Transmission Fluid, or equivalent.
Failure to use the correct fluid may affect the function or performance of your
transmission.
Power Transfer Unit (PTU) – If Equipped
We recommend using Mopar® Front Axle/PTU Synthetic Axle Lubricant SAE 75W-90 (API GL-5).
Rear Differential (RDM) – If Equipped
We recommend using Mopar® Rear Axle/RDM Synthetic Axle Lubricant SAE 75W-90 (API GL-5).
Brake Master Cylinder We recommend using Mopar® DOT 4 (TUTELA TOP EVO).
9
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272CUSTOMER ASSISTANCE
FCA US LLC CUSTOMER CENTER
P.O. Box 21–8004
Auburn Hills, MI 48321–8004
Phone: (800) 423-6343
FCA CANADA INC. CUSTOMER CARE
P.O. Box 1621
Windsor, Ontario N9A 4H6
Phone: (800) 465-2001 English/
(800) 387-9983 French
MEXICO
Av. Prolongacion Paseo de la Reforma, 1240
Sante Fe C.P. 05109
Mexico, D.F.
In Mexico City: (800) 505-1300
Outside Mexico City: +(52) 55 50817568
PUERTO RICO AND US VIRGIN ISLANDS
FCA Caribbean LLC
P.O. Box 191857
San Juan, Puerto Rico, 00919-1857
Phone: (800) 423-6343
Fax: (787) 782-3345
CUSTOMER ASSISTANCE FOR THE
H
EARING OR SPEECH IMPAIRED
(TDD/TTY)
To assist customers who have hearing difficulties,
FCA US LLC has installed special Telecommunication
Devices for the Deaf (TDD) equipment at its customer
center. Any hearing or speech impaired customer, who
has access to a TDD or a Conventional Teletypewriter (TTY)
in the United States, can communicate with FCA US LLC by
dialing 1-800-380-2479.
Canadian residents with hearing difficulties that require
assistance can use the special needs relay service offered
by Bell Canada. For TTY teletypewriter users, dial 711 and
for Voice callers, dial 1-800-855-0511 to connect with a
Bell Relay Service operator.
SERVICE CONTRACT
You may have purchased a service contract for a vehicle
to help protect you from the high cost of unexpected
repairs after FCA US LLC's New Vehicle Limited Warranty
expires. The Mopar® Vehicle Protection plans are the
ONLY vehicle extended protection plans authorized,
endorsed and backed by FCA US LLC to provide additional
protection beyond your vehicle’s warranty. If you
purchased a Mopar® Vehicle Protection Plan, you will
receive Plan Provisions and an Owner Identification
Card in the mail within three weeks of the vehicle delivery
date. If you have any questions about the service contract,
call FCA US LLC’s Service Contract National Customer
Hotline at 1-800-521-9922 (Canadian residents,
call (800) 465-2001 English/(800) 387-9983 French). FCA US LLC is not responsible for any service contract you
may have purchased from another manufacturer. If you
require service after the FCA US LLC New Vehicle Limited
Warranty expires, please refer to the contract documents,
and contact the person listed in those documents.
We appreciate that you have made a major investment
when you purchased the vehicle. An authorized dealer has
also made a major investment in facilities, tools, and
training to assure that you are absolutely delighted with
the ownership experience.
WARNING!
Engine exhaust (internal combustion engines only),
some of its constituents, and certain vehicle
components contain, or emit, chemicals known to the
State of California to cause cancer and birth defects, or
other reproductive harm. In addition, certain fluids
contained in vehicles and certain products of
component wear contain, or emit, chemicals known to
the State of California to cause cancer and birth
defects, or other reproductive harm.
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