engine DODGE HORNET 2023 Manual PDF

IN CASE OF EMERGENCY213

Attaching Filler Tube To Deflated Tire

7. Make sure the compressor is switched off.
8. Insert the plug into the vehicle’s center console
power outlet, then start the engine.

Power Outlet Location

9. Switch the compressor on.
10. Inflate the tire to the pressure indicated on the tire placard, located on the driver’s side B-pillar or the
rear edge of the driver’s side door
Úpage 251. In
order to obtain a more precise reading, check the
pressure value on pressure gauge with the
compressor off.

Air Compressor

11. If the pressure is not at least 26.1 psi (1.8 bar) after 15 minutes, disengage the compressor from the
valve and power outlet. Then, move the vehicle
forwards approximately 33 ft (10 m) in order to
distribute the sealant inside the tire evenly, and then
repeat the inflation operation. 12. If you still cannot obtain a pressure of at least 26 psi
(1.8 bar) within 15 minutes of turning the compressor
on, do not drive the vehicle, and contact an
authorized dealer.
13. Drive the vehicle for about 5 miles (8 km), stop, apply the Electric Park Brake, and recheck the tire
pressure.
14. If the pressure is less than 26 psi (1.8 bar), DO NOT
drive the vehicle, and see an authorized dealer.
15. If a pressure value of at least 26 psi (1.8 bar) is detected, restore the correct pressure (with engine
running and Electric Park Brake applied), and drive
immediately with great care to an authorized dealer.
2 — Sealant Cartridge
3 — Filler Tube
4 — Pressure Gauge
5 — Power Switch
WARNING!
The Tire Service Kit is not a permanent flat tire repair.
Have the tire inspected and repaired or replaced after
using the Tire Service Kit. Do not exceed 50 mph
(80 km/h) until the tire is repaired or replaced. Failure
to follow this warning can result in injuries that are
serious or fatal to you, your passengers, and others
around you. Have the tire checked as soon as possible
at an authorized dealer.
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IN CASE OF EMERGENCY215
JUMP STARTING
If your vehicle has a discharged battery, it can be jump
started using a set of jumper cables and a battery in
another vehicle or by using a portable battery booster
pack. Jump starting can be dangerous if done improperly,
so please follow the procedures in this section carefully.
NOTE:When using a portable battery booster pack, follow the
manufacturer’s operating instructions and precautions.
PREPARATIONS FOR JUMP START
The battery in your vehicle is located in the rear of the
engine compartment, behind the left headlight assembly.

Positive (+) Battery Post

See the following steps to prepare for jump starting:

1. Apply the parking brake, shift the automatic
transmission into PARK (P) and turn the ignition
to OFF.

2. Turn off the heater, radio, and all electrical accessories. 3. Pull upward and remove the protective cover over the
positive (+) battery post.
4. If using another vehicle to jump start the battery, park the vehicle within the jumper cables reach, set the
parking brake and make sure the ignition is OFF.
WARNING!
Do not attempt jump starting if the battery is frozen. It
could rupture or explode and cause personal injury.
CAUTION!
Do not use a portable battery booster pack or any other
booster source with a system voltage greater than
12 Volts or damage to the battery, starter motor,
alternator or electrical system may occur.WARNING!
Do not allow vehicles to touch each other as this could
establish a ground connection and personal injury
could result.
WARNING!
Do not allow vehicles to touch each other as this
could establish a ground connection and personal
injury could result.
 Take care to avoid the radiator cooling fan whenever
the hood is raised. It can start anytime the ignition
switch is ON. You can be injured by moving fan
blades.
 Remove any metal jewelry such as rings, watch
bands and bracelets that could make an inadvertent
electrical contact. You could be seriously injured.
 Batteries contain sulfuric acid that can burn your
skin or eyes and generate hydrogen gas which is
flammable and explosive. Keep open flames or
sparks away from the battery.
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216IN CASE OF EMERGENCY
JUMP STARTING PROCEDURE
Connecting The Jumper Cables

1. Connect the positive
(+) end of the jumper cable to
the positive (+)
post of the discharged vehicle.

2. Connect the opposite end of the positive (+) jumper
cable to the positive (+) post of the booster battery.
3. Connect the negative (-) end of the jumper cable to
the negative (-) post of the booster battery.
4. Connect the opposite end of the negative (-) jumper
cable to a good engine ground. A “ground” is an
exposed metallic/unpainted part of the engine, frame
or chassis, such as an accessory bracket or large bolt.
The ground must be away from the battery and the
fuel injection system.

Jump Starting Label

5. Start the engine in the vehicle that has the booster battery, let the engine idle for a few minutes, and
then start the engine in the vehicle with the
discharged battery.
6. Once the engine is started, follow the disconnecting procedure. Disconnecting The Jumper Cables

1. Disconnect the negative

(-)
end of the jumper cable
from the engine ground of the vehicle with the
discharged battery.

2. Disconnect the opposite end of the negative (-)
jumper cable from the negative (-) post of the booster
battery.
3. Disconnect the positive (+) end of the jumper cable
from the positive (+) post of the booster battery.
4. Disconnect the opposite end of the positive (+)
jumper cable from the positive (+) post of the vehicle
with the discharged battery, and reinstall the
protective cover.
If frequent jump starting is required to start your vehicle,
you should have the battery and charging system
inspected at an authorized dealer.
WARNING!
Failure to follow this jump starting procedure could
result in personal injury or property damage due to
battery explosion.
CAUTION!
Failure to follow these procedures could result in
damage to the charging system of the booster vehicle
or the discharged vehicle.
WARNING!
Do not connect the jumper cable to the negative (-) post
of the discharged battery. The resulting electrical spark
could cause the battery to explode and could result in
personal injury.
CAUTION!
Accessories plugged into the vehicle power outlets draw
power from the vehicle’s battery, even when not in use
(i.e., cellular devices, etc.). Eventually, if plugged in long
enough without engine operation, the vehicle’s battery
will discharge sufficiently to degrade battery life and/or
prevent the engine from starting.

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IN CASE OF EMERGENCY217
REFUELING IN EMERGENCY
The vehicle is equipped with a refueling funnel for a
Capless Fuel System Úpage 207. The refueling funnel is
located under the load floor in the rear cargo area. If
refueling is necessary, while using an approved gas can,
insert the refueling funnel into the filler neck opening.
Take care to open both flapper doors with the funnel to
avoid spills.
NOTE:In certain cold conditions, ice may prevent the fuel door
from opening. If this occurs, lightly push on the outside
center of the fuel door to break the ice buildup. Do not pry
on the door.

Fuel Funnel

Emergency Gas Can Refueling
Most gas cans will not open the flapper doors. A funnel is
provided to allow emergency refueling with a gas can.
See the following steps for refueling:

1. Retrieve funnel from the spare tire storage area.

2. Insert funnel into same filler pipe opening as the fuel nozzle.

Inserting Funnel

3. Ensure funnel is inserted fully to hold flapper doors open.
4. Pour fuel into funnel opening. 5. Remove funnel from filler pipe, clean off prior to
putting back in the spare tire storage area.
CAUTION!
To avoid fuel spillage and overfilling, do not “top off” the
fuel tank after filling.
WARNING!
Never have any smoking materials lit in or near the
vehicle when the fuel door is open or the tank is
being filled.
 Never add fuel when the engine is running. This is in
violation of most state and federal fire regulations
and may cause the Malfunction Indicator Light to
turn on.
 A fire may result if fuel is pumped into a portable
container that is inside of a vehicle. You could be
burned. Always place fuel containers on the ground
while filling.
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218IN CASE OF EMERGENCY
IF YOUR ENGINE OVERHEATS
If the vehicle is overheating, it will need to be serviced by
an authorized dealer.
Potential signs of vehicle overheating:
Temperature gauge is at HOT (H)
 Strong smell of coolant
 White smoke coming from engine or exhaust
 Coolant bottle coolant has bubbles present If the temperature gauge is moving towards or close to the
HOT (H) position, you can reduce the potential for
overheating by taking the appropriate action.

On highways — slow down.
 In city traffic — while stopped, place the transmission in
NEUTRAL (N), but do not increase the engine idle speed
while preventing vehicle motion with the brakes.
 If your Air Conditioner (A/C) is on, turn it off. The A/C
system adds heat to the engine cooling system and
turning the A/C off can help remove this heat.
 You can also turn the temperature control to maximum
heat, the mode control to floor and the blower control
to high. This allows the heater core to act as a supple -
ment to the radiator and aids in removing heat from the
engine cooling system.
GEAR SELECTOR OVERRIDE
If a malfunction occurs, and the gear selector cannot be
moved out of the PARK position, you can use the following
procedure to temporarily move the gear selector:

1. First turn the engine OFF.

2. Apply the parking brake.
3. Grab the boot material of the gear selector and pull up to carefully separate the gear selector bezel and
boot assembly from the center console.

Gear Selector Bezel

4. Press and maintain firm pressure on the brake pedal.
WARNING!
You or others can be badly burned by hot engine
coolant (antifreeze) or steam from your radiator. If you
see or hear steam coming from under the hood, do not
open the hood until the radiator has had time to cool.
Never try to open a cooling system pressure cap when
the radiator or coolant bottle is hot.
CAUTION!
Driving with a hot cooling system could damage your
vehicle. If the temperature gauge reads “H,” pull over
and stop the vehicle. Idle the vehicle with the air
conditioner turned off until the pointer drops back into
the normal range. If the pointer remains on the “H” and
you hear continuous chimes, turn the engine off
immediately and call for service.

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IN CASE OF EMERGENCY219
5. Locate the gear selector override access (at the right
rear corner of the gear selector assembly). Using a
small screwdriver or similar tool, push and hold the
override release lever down.

Gear Selector Override Access Location

6. Move the gear selector to the NEUTRAL (N) position.
7. The vehicle may then be started in NEUTRAL.
8. Reinstall the gear selector boot.
FREEING A STUCK VEHICLE
If your vehicle becomes stuck in mud, sand or snow, it can
often be moved using a rocking motion. Turn the steering
wheel right and left to clear the area around the front
wheels. Push and hold the button on the gear selector.
Then shift back and forth between DRIVE (D) and
REVERSE (R) while gently pressing the accelerator.
NOTE:Shifts between DRIVE (D) and REVERSE (R) can only be
achieved at wheel speeds of 5 mph (8 km/h) or less.
Whenever the transmission remains in NEUTRAL (N) for
more than two seconds, you must press the brake pedal
to engage DRIVE (D) or REVERSE (R).
Use the least amount of accelerator pedal pressure that
will maintain the rocking motion without spinning the
wheels or racing the engine.
NOTE:Push the ESC OFF button (if necessary), to place the Elec -
tronic Stability Control (ESC) system in the “Off” mode,
before rocking the vehicle
Úpage 156. Once the vehicle
has been freed, push the ESC OFF button again to restore
“ESC On” mode.
WARNING!
Fast spinning tires can be dangerous. Forces generated
by excessive wheel speeds may cause damage, or even
failure, of the axle and tires. A tire could explode and
injure someone. Do not spin your vehicle's wheels
faster than 30 mph (48 km/h) or for longer than
30 seconds continuously without stopping when you
are stuck and do not let anyone near a spinning wheel,
no matter what the speed.
CAUTION!
 Racing the engine or spinning the wheels may lead to
transmission overheating and failure. Allow the
engine to idle with the transmission in NEUTRAL for
at least one minute after every five rocking-motion
cycles. This will minimize overheating and reduce the
risk of clutch or transmission failure during
prolonged efforts to free a stuck vehicle.
 When “rocking” a stuck vehicle by shifting between
DRIVE gear and REVERSE, do not spin the wheels
faster than 15 mph (24 km/h), or drivetrain damage
may result.
 Revving the engine or spinning the wheels too fast
may lead to transmission overheating and failure. It
can also damage the tires. Do not spin the wheels
above 30 mph (48 km/h) while in gear (no transmis -
sion shifting occurring).
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223
SERVICING AND MAINTENANCE
SCHEDULED SERVICING
Your vehicle is equipped with an automatic oil change
indicator system. The oil change indicator system will
remind you that it is time to take your vehicle in for
scheduled maintenance.
Based on engine operation conditions, the oil change
indicator message will illuminate in the instrument cluster.
This means that service is required for your vehicle.
Operating conditions such as frequent short-trips, trailer
towing, and extremely hot or cold ambient temperatures
will influence when the “Change Oil” or “Oil Change
Required” message is displayed. Have your vehicle
serviced as soon as possible, within the next 500 miles
(805 km).An authorized dealer will reset the oil change indicator
message after completing the scheduled oil change. If a
scheduled oil change is performed by someone other than
an authorized dealer, the message can be reset by
referring to the steps described under Instrument Cluster
Display
Úpage 66.
NOTE:Under no circumstances should oil change intervals
exceed 10,000 miles (16,000 km), one year or 350 hours
of engine run time, whichever comes first. The 350 hours
of engine run or idle time is generally only a concern for
fleet customers.
Once A Month Or Before A Long Trip:

Check engine oil level.
 Check windshield washer fluid level.
 Check the tire inflation pressures and look for unusual
wear or damage. Rotate tires at the first sign of irreg -
ular wear, even if it occurs before the oil indicator
system turns on.
 Check the fluid levels of the coolant reservoir, and
brake master cylinder reservoir, and fill as needed.
 Check function of all interior and exterior lights.
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224SERVICING AND MAINTENANCE
MAINTENANCE PLAN
Refer to the Maintenance Plan for the required maintenance intervals.
NOTE:Using white lithium grease, lubricate the door hinge roller pivot joints twice a year to prevent premature wear.
At Every Oil Change Interval As Indicated By Oil Change Indicator System
Change oil and filter.
Rotate the tires at the first sign of irregular wear, even if it occurs before the oil indicator system turns on.
Inspect battery and clean and tighten terminals as required.
Inspect the CV/Universal joints.
Inspect brake pads, shoes, rotors, drums, and hoses.
Inspect engine cooling system protection and hoses.
Inspect exhaust system.
Inspect engine air cleaner filter if using in dusty or off-road conditions, replace the engine air cleaner filter if necessary.
Mileage Or Time Passed
(Whichever Comes First)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Inspect the brake linings, replace if necessary. XXX XXX X
Inspect the front suspension, tie rod ends and boot seals, replace if necessary. X XX XXX X
Inspect the CV/Universal joints. X X X X X X X X X X X X X X
Inspect the PTU fluid level. XXX

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SERVICING AND MAINTENANCE225
Inspect the rear differential fluid level. XXX
Inspect front accessory drive belt, tensioner, idler pulley, and replace if necessary. X
Replace engine air cleaner filter. XX XX X
Replace brake fluid every two years, regardless of mileage. XXX XXX X
Replace the cabin air filter. To be replaced every 12,000 miles (19,000 km).
Replace spark plugs.
1X X
Flush and replace the engine coolant at 10 years or 150,000 miles (240,000 km)
whichever comes first. X
X
Inspect and replace PCV valve if necessary. X
1. The spark plug change interval is mileage based only; yearly intervals do not apply.
Mileage Or Time Passed
(Whichever Comes First)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
WARNING!
 You can be badly injured working on or around a motor vehicle. Do only service work for which you have the knowledge and the right equipment. If you have any doubt about your
ability to perform a service job, take your vehicle to a competent mechanic.
 Failure to properly inspect and maintain your vehicle could result in a component malfunction and affect vehicle handling and performance. This could cause an accident.
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226SERVICING AND MAINTENANCE
ENGINE COMPARTMENT
2.0L ENGINE
1 — Engine Oil Fill 6 — Intercooler Coolant Reservoir Cap
2 — Engine Air Cleaner Filter 7 — Engine Oil Dipstick
3 — Brake Fluid Reservoir Cap 8 — Engine Coolant Pressure Cap
4 — Battery 9 — Washer Fluid Reservoir Cap
5 — Power Distribution Center (Fuses)

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