Maintenance Plan DODGE HORNET 2023 Owners Manual

6
SERVICING AND MAINTENANCE
SCHEDULED SERVICING ................................................ 223
Maintenance Plan ..................................................... 224
ENGINE COMPARTMENT................................................. 226 2.0L Engine .............................................................. 226Checking Oil Level ..................................................... 227
Adding Washer Fluid ................................................ 227Maintenance-Free Battery........................................ 227Pressure Washing ..................................................... 228
VEHICLE MAINTENANCE ................................................. 228 Engine Oil................................................................... 228
Engine Oil Filter ......................................................... 228
Engine Air Cleaner Filter ........................................... 229
Air Conditioner Maintenance ................................... 229
Body Lubrication ....................................................... 230Wiper Blades ............................................................ 230
Exhaust System ........................................................ 232
Cooling System.......................................................... 233
Brake System ........................................................... 236
Automatic Transmission —
If Equipped ................................................................ 236
Fuses ......................................................................... 237
Bulb Replacement ................................................... 246
TIRES ................................................................................ 246 Tire Safety Information ............................................ 246
Tires — General Information .................................... 254
Tire Types................................................................... 257
Spare Tires — If Equipped ........................................ 258Snow Traction Devices ............................................ 259
Tire Rotation Recommendations ............................ 260 DEPARTMENT OF TRANSPORTATION UNIFORM
TIRE QUALITY GRADES .................................................. 260
Treadwear ................................................................. 260Traction Grades ........................................................ 261Temperature Grades ................................................ 261
STORING THE VEHICLE ................................................... 261
BODYWORK ...................................................................... 262 Protection From Atmospheric Agents ...................... 262Body And Underbody Maintenance ......................... 262
Preserving The Bodywork ......................................... 263
INTERIORS ....................................................................... 263 Seats And Fabric Parts ............................................. 263
Plastic And Coated Parts .......................................... 264Leather Surfaces ...................................................... 264
Glass Surfaces ......................................................... 264
TECHNICAL SPECIFICATIONS
VEHICLE IDENTIFICATION NUMBER (VIN)..................... 265
BRAKE SYSTEM .............................................................. 265
WHEEL AND TIRE TORQUE SPECIFICATIONS .............. 265 Torque Specifications ............................................... 265
FUEL REQUIREMENTS ..................................................... 266 2.0L Engine ............................................................... 266Reformulated Gasoline ........................................... 266Gasoline/Oxygenate Blends ................................... 266E-85 Usage In Non-Flex Fuel Vehicles ..................... 267CNG And LP Fuel System Modifications.................. 267
Methylcyclopentadienyl Manganese
Tricarbonyl (MMT) In Gasoline ................................. 267
Materials Added To Fuel .......................................... 267Fuel System Cautions ............................................... 267 FLUID CAPACITIES ...........................................................268
ENGINE FLUIDS AND LUBRICANTS ................................269
CHASSIS FLUIDS AND LUBRICANTS ..............................269
CUSTOMER ASSISTANCE
SUGGESTIONS FOR OBTAINING SERVICE FOR
YOUR VEHICLE ................................................................. 270 Prepare For The Appointment .................................. 270
Prepare A List ............................................................ 270Be Reasonable With Requests ................................. 270
IF YOU NEED ASSISTANCE .............................................270 Roadside Assistance ................................................. 271
FCA US LLC Customer Center ................................... 272
FCA Canada Inc. Customer Care .............................. 272
Mexico ........................................................................ 272
Puerto Rico And US Virgin Islands............................ 272
Customer Assistance For The Hearing Or
Speech Impaired (TDD/TTY) ..................................... 272
Service Contract ....................................................... 272
WARRANTY INFORMATION.............................................273
MOPAR® PARTS ..............................................................273
REPORTING SAFETY DEFECTS ......................................273 In The 50 United States And Washington, D.C........ 273
In Canada................................................................... 273
PUBLICATION ORDER FORMS .......................................274
CHANGE OF OWNERSHIP OR ADDRESS.......................274
GENERAL INFORMATION................................................. 275

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156SAFETY
(Continued)
Electronic Stability Control (ESC)
ESC enhances directional control and stability of the
vehicle under various driving conditions. ESC corrects for
oversteering or understeering of the vehicle by applying
the brake of the appropriate wheel(s) to counteract these
conditions. Engine power may also be reduced to help the
vehicle maintain the desired path.
Oversteer — when the vehicle is turning more than
appropriate for the steering wheel position.
 Understeer — when the vehicle is turning less than
appropriate for the steering wheel position.
ESC uses sensors in the vehicle to determine the vehicle
path intended by the driver and compares it to the actual
path of the vehicle. When the actual path does not match
the intended path, ESC applies the brake of the
appropriate wheel to assist in counteracting the oversteer
or understeer condition. The ESC Activation/Malfunction Indicator Light located in
the instrument cluster will start to flash as soon as the ESC
system becomes active. The ESC Activation/Malfunction
Indicator Light also flashes when the TCS is active. If the
ESC Activation/Malfunction Indicator Light begins to flash
during acceleration, ease up on the accelerator and apply
as little throttle as possible. Be sure to adapt your speed
and driving to the prevailing road conditions.
ESC Operating Modes
Depending upon model and mode of operation, the
ESC system may have multiple operating modes.
ESC On
This is the normal operating mode for the ESC. Whenever
the vehicle is started, the ESC system will be in this mode.
This mode should be used for most driving conditions.
Alternate ESC modes should only be used for specific
reasons as noted in the following paragraphs.
WARNING!

Many factors, such as vehicle loading, road conditions
and driving conditions, influence the chance that wheel
lift or rollover may occur. ERM cannot prevent all wheel
lift or rollovers, especially those that involve leaving the
roadway or striking objects or other vehicles. The
capabilities of an ERM-equipped vehicle must never be
exploited in a reckless or dangerous manner which could
jeopardize the user's safety or the safety of others.

WARNING!

Electronic Stability Control (ESC) cannot prevent the
natural laws of physics from acting on the vehicle,
nor can it increase the traction afforded by prevailing
road conditions. ESC cannot prevent accidents,
including those resulting from excessive speed in
turns, driving on very slippery surfaces, or hydro -
planing. ESC also cannot prevent accidents resulting
from loss of vehicle control due to inappropriate
driver input for the conditions. Only a safe, attentive,
and skillful driver can prevent accidents. The capabil -
ities of an ESC equipped vehicle must never be
exploited in a reckless or dangerous manner which
could jeopardize the user’s safety or the safety of
others.
 Vehicle modifications, or failure to properly maintain
your vehicle, may change the handling characteris -
tics of your vehicle, and may negatively affect the
performance of the ESC system. Changes to the
steering system, suspension, braking system, tire
type and size or wheel size may adversely affect ESC
performance. Improperly inflated and unevenly worn
tires may also degrade ESC performance. Any vehicle
modification or poor vehicle maintenance that
reduces the effectiveness of the ESC system can
increase the risk of loss of vehicle control, vehicle
rollover, personal injury and death.
WARNING!

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224SERVICING AND MAINTENANCE
MAINTENANCE PLAN
Refer to the Maintenance Plan for the required maintenance intervals.
NOTE:Using white lithium grease, lubricate the door hinge roller pivot joints twice a year to prevent premature wear.
At Every Oil Change Interval As Indicated By Oil Change Indicator System
Change oil and filter.
Rotate the tires at the first sign of irregular wear, even if it occurs before the oil indicator system turns on.
Inspect battery and clean and tighten terminals as required.
Inspect the CV/Universal joints.
Inspect brake pads, shoes, rotors, drums, and hoses.
Inspect engine cooling system protection and hoses.
Inspect exhaust system.
Inspect engine air cleaner filter if using in dusty or off-road conditions, replace the engine air cleaner filter if necessary.
Mileage Or Time Passed
(Whichever Comes First)
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
100,000
110,000
120,000
130,000
140,000
150,000
Or Years: 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Or Kilometers:
32,000
48,000
64,000
80,000
96,000
112,000
128,000
144,000
160,000
176,000
192,000
208,000
224,000
240,000
Inspect the brake linings, replace if necessary. XXX XXX X
Inspect the front suspension, tie rod ends and boot seals, replace if necessary. X XX XXX X
Inspect the CV/Universal joints. X X X X X X X X X X X X X X
Inspect the PTU fluid level. XXX

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SERVICING AND MAINTENANCE229
ENGINE AIR CLEANER FILTER
For the proper maintenance intervals Úpage 224.
Engine Air Cleaner Filter Selection
The quality of replacement filters varies considerably. Only
high quality Mopar® certified filters should be used.
Engine Air Cleaner Filter Inspection and
Replacement
Follow the recommended maintenance intervals as shown
in the Maintenance Plan in this section.
Engine Air Cleaner Filter Removal

1. Loosen the fasteners from the engine air cleaner filter cover using a suitable tool.

Engine Air Cleaner Filter Cover

2. Lift the engine air cleaner filter cover to access the engine air cleaner filter by rotating at the hinge and
pulling the cover away from the engine.
3. Remove the engine air cleaner filter from the housing assembly.
Engine Air Cleaner Filter Installation
NOTE:Inspect and clean the housing if significant dirt or debris is
present before replacing the engine air cleaner filter.

1. Install the engine air cleaner filter into the housing assembly with the engine air cleaner filter
inspection surface facing downward.

2. Tighten engine air cleaner filter cover fasteners using a suitable tool.
AIR CONDITIONER MAINTENANCE
For best possible performance, your air conditioner should
be checked and serviced by an authorized dealer at the
start of each warm season. This service should include
cleaning of the condenser fins and a performance test.
Drive belt tension should also be checked at this time.
WARNING!
The air induction system (air cleaner, hoses, etc.) can
provide a measure of protection in the case of engine
backfire. Do not remove the air induction system (air
cleaner, hoses, etc.) unless such removal is necessary
for repair or maintenance. Make sure that no one is
near the engine compartment before starting the
vehicle with the air induction system (air cleaner, hoses,
etc.) removed. Failure to do so can result in serious
personal injury.
1 — Engine Air Cleaner Filter Cover
2 — Fasteners
CAUTION!
Do not overtighten the engine air cleaner filter cover lid
screws or damage may result.
WARNING!
Use only refrigerants and compressor lubricants
approved by the manufacturer for your air condi -
tioning system. Some unapproved refrigerants are
flammable and can explode, injuring you. Other
unapproved refrigerants or lubricants can cause the
system to fail, requiring costly repairs. Refer to
Warranty Information Book, located in your owner’s
information kit, for further warranty information.
 The air conditioning system contains refrigerant
under high pressure. To avoid risk of personal injury
or damage to the system, adding refrigerant or any
repair requiring lines to be disconnected should be
done by an experienced technician.
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SERVICING AND MAINTENANCE233
Under normal operating conditions, the catalytic converter
will not require maintenance. However, it is important to
keep the engine properly tuned to ensure proper catalyst
operation and prevent possible catalyst damage.
NOTE:Intentional tampering with emissions control systems can
result in civil penalties being assessed against you.
In unusual situations involving grossly malfunctioning
engine operation, a scorching odor may suggest severe
and abnormal catalyst overheating. If this occurs, stop the
vehicle, turn off the engine and allow it to cool. Service,
including a tune-up to manufacturer specifications, should
be obtained immediately.
To minimize the possibility of catalytic converter damage:
Do not interrupt the ignition when the transmission is
in gear and the vehicle is in motion.
 Do not try to start the vehicle by pushing or towing the
vehicle.
 Do not idle the engine with any ignition components
disconnected or removed, such as during diagnostic
testing, or for prolonged periods during very rough idle
or malfunctioning operating conditions.
COOLING SYSTEM
Coolant Checks
Check engine coolant (antifreeze) protection every
12 months (before the onset of freezing weather, where
applicable). If the engine coolant is dirty or rusty in
appearance, the system should be drained, flushed and
refilled with fresh engine coolant. Check the front of
the A/C condenser for any accumulation of bugs, leaves,
etc. If dirty, clean by gently spraying water from a garden
hose vertically down the face of the condenser.
Cooling System — Drain, Flush And Refill
Some vehicles require special tools to add coolant
properly. Failure to fill these systems properly could lead
to severe internal engine damage. If any coolant is needed
to be added to the system please contact an authorized
dealer.
If the engine coolant (antifreeze) is dirty or contains visible
sediment, have an authorized dealer clean and flush with
OAT coolant (conforming to MS.90032).
Refer to the Maintenance Plan for the proper
maintenance intervals
Úpage 224.
Selection Of Coolant
For further information Úpage 269.
NOTE:
Mixing of engine coolant (antifreeze) other than speci-
fied Organic Additive Technology (OAT) engine coolant,
may result in engine damage and may decrease corro -
sion protection. OAT engine coolant is different and
should not be mixed with Hybrid Organic Additive Tech -
nology (HOAT) engine coolant or any “globally compat -
ible” coolant. If a non-OAT engine coolant is introduced
into the cooling system in an emergency, the cooling
system will need to be drained, flushed, and refilled
with fresh OAT coolant (conforming to MS.90032), by
an authorized dealer as soon as possible.

 Do not use water alone or alcohol-based engine coolant
products. Do not use additional rust inhibitors or
anti-rust products, as they may not be compatible with
the radiator engine coolant and may plug the radiator.

WARNING!
You or others can be badly burned by hot engine
coolant (antifreeze) or steam from your radiator. If
you see or hear steam coming from under the hood,
do not open the hood until the radiator has had time
to cool. Never open a cooling system pressure cap
when the radiator or coolant bottle is hot.
 Keep hands, tools, clothing, and jewelry away from
the radiator cooling fan when the hood is raised. The
fan starts automatically and may start at any time,
whether the engine is running or not.
 When working near the radiator cooling fan, discon -
nect the fan motor lead or turn the ignition to the OFF
mode. The fan is temperature controlled and can
start at any time the ignition is in the ON mode.
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SERVICING AND MAINTENANCE261
TRACTION GRADES
The Traction grades, from highest to
lowest, are AA, A, B, and C. These grades
represent the tire's ability to stop on wet
pavement, as measured under
controlled conditions on specified
government test surfaces of asphalt and
concrete. A tire marked C may have poor
traction performance.
TEMPERATURE GRADES
The Temperature grades are A (the
highest), B, and C, representing the tire's
resistance to the generation of heat and
its ability to dissipate heat, when tested
under controlled conditions on a
specified indoor laboratory test wheel. Sustained high temperature can cause
the material of the tire to degenerate
and reduce tire life, and excessive
temperature can lead to sudden tire
failure. The grade C corresponds to a
level of performance, which all
passenger vehicle tires must meet
under the Federal Motor Vehicle Safety
Standard No. 109. Grades B and A
represent higher levels of performance
on the laboratory test wheel, than the
minimum required by law.
STORING THE VEHICLE
If you are storing your vehicle for more than three weeks,
we recommend that you take the following steps to
minimize the drain on your vehicle's battery:

Disconnect the negative cable from battery.
 If your vehicle is equipped with Stop/Start system then
disconnect both the main and supplemental negative
battery cables.
 Any time you store your vehicle or keep it out of service
(i.e., vacation) for two weeks or more, run the air condi -
tioning system at idle for about five minutes in the
fresh air and high blower setting. This will ensure
adequate system lubrication to minimize the possibility
of compressor damage when the system is started
again.
 If assistance is needed to disconnect the battery
system, see an authorized dealer
NOTE:When the vehicle has not been started or driven for at
least 30 days, an “Extended Park Starting Procedure” is
required to start the vehicle
Úpage 80.
WARNING!
The traction grade assigned to this tire is based on
straight-ahead braking traction tests, and does not
include acceleration, cornering, hydroplaning, or peak
traction characteristics.
WARNING!
The temperature grade for this tire is established for a
tire that is properly inflated and not overloaded.
Excessive speed, underinflation, or excessive loading,
either separately or in combination, can cause heat
buildup and possible tire failure.
CAUTION!
Before removal of the positive and negative terminals
to the battery, wait at least a minute with ignition switch
in the OFF position and close the driver’s door. When
reconnecting the positive and negative terminals to the
battery be sure the ignition switch is in the OFF position
and the driver’s door is closed.
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