ESP DODGE NEON 1997 1.G Wiring Diagrams Workshop Manual

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Pages: 256, PDF Size: 2.99 MB

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DODGE NEON 1997 1.G Wiring Diagrams Workshop Manual Downloaded from www.Manualslib.com manuals search engine NOTES, CAUTIONS, and WARNINGS
Throughout this group additional important infor-
mation is presented in three ways; Notes, Cautions,
and Warning

Downloaded from www.Manualslib.com manuals search engine NOTES, CAUTIONS, and WARNINGS
Throughout this group additional important infor-
mation is presented in three ways; Notes, Cautions,
and Warnings.
NOTESare used to help describe how switches or
components operate to complete a particular circuit.
They are also used to indicate different conditions
that may appear on the vehicle. For example, an
up-to and after condition.
CAUTIONSare used to indicate information that
could prevent making an error that may damage the
vehicle.
WARNINGSprovide information to prevent per-
sonal injury and vehicle damage. Below is a list of
general warnings that should be followed any time a
vehicle is being serviced.
WARNING: ALWAYS WEAR SAFETY GLASSES FOR
EYE PROTECTION.
WARNING: USE SAFETY STANDS ANYTIME A PRO-
CEDURE REQUIRES BEING UNDER A VEHICLE.
WARNING: BE SURE THAT THE IGNITION SWITCH
ALWAYS IS IN THE OFF POSITION, UNLESS THE
PROCEDURE REQUIRES IT TO BE ON.
WARNING: SET THE PARKING BRAKE WHEN
WORKING ON ANY VEHICLE. AN AUTOMATIC
TRANSMISSION SHOULD BE IN PARK. A MANUAL
TRANSMISSION SHOULD BE IN NEUTRAL.
WARNING: OPERATE THE ENGINE ONLY IN A
WELL-VENTILATED AREA.
WARNING: KEEP AWAY FROM MOVING PARTS
WHEN THE ENGINE IS RUNNING, ESPECIALLY THE
FAN AND BELTS.
WARNING: TO PREVENT SERIOUS BURNS, AVOID
CONTACT WITH HOT PARTS SUCH AS THE RADIA-
TOR, EXHAUST MANIFOLD(S), TAIL PIPE, CATA-
LYTIC CONVERTER, AND MUFFLER.
WARNING: DO NOT ALLOW FLAME OR SPARKS
NEAR THE BATTERY. GASES ARE ALWAYS
PRESENT IN AND AROUND THE BATTERY.WARNING: ALWAYS REMOVE RINGS, WATCHES,
LOOSE HANGING JEWELRY, AND LOOSE CLOTH-
ING.
WIRE CODE IDENTIFICATION
Each wire shown in the diagrams contains a code
(Fig. 1) which identifies the main circuit, part of the
main circuit, gauge of wire, and color. The color is
shown as a two letter code which can be identified by
referring to the Wire Color Code Chart (Fig. 2)
Fig. 1 Wire Code Identification
Fig. 2 Wire Color Code Chart
8W - 01 - 2 8W - 01 GENERAL INFORMATIONPL
DESCRIPTION AND OPERATION (Continued)

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DODGE NEON 1997 1.G Wiring Diagrams Workshop Manual Downloaded from www.Manualslib.com manuals search engine 8W-35 ANTI-LOCK BRAKES
INDEX
page
SCHEMATICS AND DIAGRAMS........................................................... 1
DESCRIPTION AND OPERATIO

Page 86 of 256

DODGE NEON 1997 1.G Wiring Diagrams Workshop Manual Downloaded from www.Manualslib.com manuals search engine 10FUSE15A
10
30
1
10
ABS
RELAY
BOX
F12
18
DG/WT
1547
CONTROLLER
ANTI-LOCK
BRAKEABS
SYSTEM
RELAY
OUTPUT
G101
Z1
14
BK
Z1
14
BK
S108 BLOCK FUSE
S

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DODGE NEON 1997 1.G Wiring Diagrams Workshop Manual Downloaded from www.Manualslib.com manuals search engine LEFT
FRONT
DECAY
SOLENOID
CONTROL CONTROLSOLENOIDDECAYREARLEFT RIGHT
REAR
DECAY
SOLENOID
CONTROL CONTROL SOLENOIDDECAY FRONTRIGHT
LEFT
FRONT
DE

Page 90 of 256

DODGE NEON 1997 1.G Wiring Diagrams Workshop Manual Downloaded from www.Manualslib.com manuals search engine 8W-35 ANTI-LOCK BRAKES
INDEX
page page
DESCRIPTION AND OPERATION
ABS PUMP MOTOR RELAY................ 6
ABS SYSTEM RELAY..................... 6

Downloaded from www.Manualslib.com manuals search engine 8W-35 ANTI-LOCK BRAKES
INDEX
page page
DESCRIPTION AND OPERATION
ABS PUMP MOTOR RELAY................ 6
ABS SYSTEM RELAY..................... 6
ABS WARNING LAMP..................... 6
ANTI-LOCK BRAKES..................... 6BRAKE SWITCH INPUT................... 7
DATA LINK CONNECTOR.................. 7
HELPFUL INFORMATION.................. 7
HYDRAULIC MODULATOR................. 6
WHEEL SPEED SENSORS................. 7
DESCRIPTION AND OPERATION
ANTI-LOCK BRAKES
Power for the Anti-Lock brake system is supplied
by two fuses. There is a 15 amp fuse located in the
fuse block cavity 10. This fuse supplies power to the
Controller Anti Lock Brake (CAB), and the ABS sys-
tem relay on the F12 circuit. The F12 circuit also
supplies power to the Powertrain Control Module
(PCM). Power for the fuse is supplied on the A21 cir-
cuit from the ignition switch. This fuse is HOT in the
START/RUN position.
The second fuse is located in the Power Distribu-
tion Center (PDC). It is a 40 amp fuse. This fuse is
HOT at all times and supplies power to the contact
side of the ABS pump motor relay.
There are three grounding points used in the ABS
system. One is a case ground on the CAB. The sec-
ond is the Z12 circuit at the CAB connector cavity 5.
This ground is spliced, and terminates at the left side
of the radiator closure panel.
The third ground is on the Z1 circuit. This ground
is used for the ABS hydraulic modulator, ABS system
relay, and the ABS pump motor. This ground, like the
Z12 ground splices and terminates at the left head-
lamp ground.
Additional information on the circuit function of
the ABS system is listed below. For diagnostic and
testing procedures, refer to the appropriate section of
the Service Manual or the Diagnostic Test Proce-
dures Manual.
ABS WARNING LAMP
The ABS warning lamp is an output from the Con-
troller Anti Lock Brake (CAB) and the ABS relay
box. It is used to alert the operator of a problem in
the ABS system. The G19 circuit from the CAB and
the ABS system relay is used to detect a problem. If
a problem is detected, the CAB grounds the G19 cir-
cuit and illuminates the lamp in the instrument clus-
ter.
Circuit G19 is also an output of the CAB to the
ABS system relay contact side.
ABS SYSTEM RELAY
The system relay is used for the operation of the
ABS system. Power for the relay is supplied on the
B57 circuit from cavity 57 of the Controller Anti Lock
Brake (CAB).
Ground for the relay is on the Z1 circuit. This
ground is spliced in with the pump motor and termi-
nates at the left headlamp ground.
When the system is operating normally power for
the contact side of the relay is supplied from the
CAB on the B57 circuit. It passes through the relay
to the Z1 ground and terminates at the left headlamp
ground. If a problem is detected in the system, the
contact side of the relay switches from the Z1 to the
F12 circuit. This causes the ABS warning lamp in
the instrument cluster to illuminate.
ABS PUMP MOTOR RELAY
The ABS pump motor relay controls when the
pump motor runs. Power for the coil side of the relay
is supplied from cavity 47 of the Controller Anti Lock
Brake (CAB) on the B47 circuit. This circuit also sup-
plies voltage for the contact side of the system relay.
The ground side of the coil is controlled by the B116
circuit. Circuit B116 connects to cavity 16 of the CAB
connector.
Circuit B120 from cavity 20 of the CAB connector
powers the ABS pump motor. This circuit is also used
as an input to the CAB for pump motor monitoring.
HYDRAULIC MODULATOR
The hydraulic modulator is used for the controlling
of the brake system pressure to the wheels. The mod-
ulator is made up of four solenoids.
Circuits involved are, B142 for the left front wheel,
B143 for the right front wheel, B146 for the left rear
wheel, and B148 for the right rear wheel.
The solenoids use a common ground on the Z1 cir-
cuit. There are two Z1 circuits from the modulator.
Both of these grounds terminate at the left headlamp
ground, and are spliced in with the ABS pump motor
and the ABS system relay.
8W - 35 - 6 8W - 35 ANTI-LOCK BRAKESPL

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DODGE NEON 1997 1.G Wiring Diagrams Workshop Manual Downloaded from www.Manualslib.com manuals search engine 8W-40 INSTRUMENT CLUSTER
INDEX
page page
DESCRIPTION AND OPERATION
AIRBAG WARNING LAMP.................. 8
ANTI-LOCK WARNING LAMP..............

Downloaded from www.Manualslib.com manuals search engine 8W-40 INSTRUMENT CLUSTER
INDEX
page page
DESCRIPTION AND OPERATION
AIRBAG WARNING LAMP.................. 8
ANTI-LOCK WARNING LAMP............... 9
BRAKE WARNING INDICATOR LAMP......... 8
CHARGE INDICATOR LAMP................ 8
ENGINE COOLANT TEMPERATURE GAUGE . . . 7
FUEL GAUGE........................... 7
HEADLAMP ON CHIME.................... 8
HELPFUL INFORMATION.................. 9
HIGH BEAM INDICATOR LAMP.............. 8
INSTRUMENT CLUSTER.................. 7KEY-IN CHIME.......................... 8
LOW FUEL LAMP........................ 8
LOW OIL PRESSURE LAMP................ 8
ODOMETER............................ 8
RIGHT AND LEFT TURN
SIGNAL INDICATORS................... 8
SEAT BELT WARNING INDICATOR........... 8
SERVICE ENGINE SOON LAMP............. 8
SPEEDOMETER......................... 7
TACHOMETER.......................... 7
DESCRIPTION AND OPERATION
INSTRUMENT CLUSTER
The Instrument Cluster, located on the right side
of the instrument panel, provides the operator with
gauges and warning lamps relating to vehicle opera-
tion. All gauges in the standard and optional cluster
are magnetic type and logic driven.
Battery voltage for the clusters warning lamps and
gauges is provided on the G5 circuit. This circuit con-
nects from the fuse block and is protected bya5amp
fuse located in cavity 11. The cluster is powered only
when the ignition switch is in the START or RUN
position. The cluster is also powered on initial driv-
er's door opening.
Illumination lamps, internal to the cluster, receive
battery voltage on the E2 circuit from the 4 amp fuse
located in cavity 12 of the fuse block. This circuit is
HOT only when the headlamp switch is in the ON
position. Grounding for the cluster is provided on the
Z3 circuit and terminates at the instrument panel
left center support.
The M1 circuit also feeds the cluster through a 10
amp fuse in the Power Distribution Center (PDC).
This fuse is HOT at all times and also used to power
the underhood lamp, and the interior lamps. The
fuse is also lifted OPEN during vehicle shipping to
reduce battery draw.
SPEEDOMETER
The speedometer and odometer receive their infor-
mation on the G7 circuit from the Vehicle Speed Sen-
sor (VSS) on manual and 3±spd automatic
transmission applications. The G7 circuit also pro-
vides a signal to the Powertrain Control Module
(PCM).Logic internal to the instrument cluster adjusts the
position of the gauge pointer to the correct vehicle
speed using the signal on the G7 circuit.
TACHOMETER
The tachometer is connected to the Powertrain
Control Module (PCM) on the G21 circuit. It uses
solid state circuity to decode the ignition pulses
received from the PCM to adjust the gauge pointer to
the proper position.
ENGINE COOLANT TEMPERATURE GAUGE
The temperature gauge is connected to the engine
coolant temperature sensor on the G20 circuit. The
engine coolant temperature sensor for the gauge is a
combination unit. One side of the unit is used for the
Powertrain Control Module (PCM) and the other side
for the cluster. The sending unit is case grounded to
the engine.
The logic driven gauge moves in response to the
measured resistance of the engine coolant tempera-
ture sending unit.
FUEL GAUGE
The fuel level gauge is connected to the fuel pump
module on the G4 circuit. The fuel pump module con-
tains the fuel pump and a variable resistor for the
gauge. Grounding for the fuel pump module is pro-
vided on the Z2 circuit and terminates at the left
rear wheel house.
The logic driven gauge moves in response to the
measured resistance of the fuel tank sending unit.
The fuel level sensor contains a variable resistor.
As the position of the float arm on the level sensor
changes, the resistor changes the current flow
through the fuel gauge circuit. A change in current
flow alters the magnetic field in the fuel gauge which
changes the pointer position.
PL8W - 40 INSTRUMENT CLUSTER 8W - 40 - 7

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DODGE NEON 1997 1.G Wiring Diagrams Workshop Manual Downloaded from www.Manualslib.com manuals search engine Circuit L2 connects to the multi- function switch and
feeds the L4 circuit (for low beam operation). The L4
circuit connects to a bus bar in th

Downloaded from www.Manualslib.com manuals search engine Circuit L2 connects to the multi- function switch and
feeds the L4 circuit (for low beam operation). The L4
circuit connects to a bus bar in the fuse block. Cir-
cuits L43 and L44 connect to the bus bar in fuse
block and power the low beam headlamps. Circuit
L43 supplies voltage to the left headlamp. Circuit
L44 supplies voltage to the right headlamp. Both the
L43 and L44 circuits have separate 10 amp fuses
located in fuse block. Fuse 17 protects circuit L43,
and fuse 18 protects circuit L44.
When the operator selects high beam operation
with the turn signal stalk of the multi-function
switch, circuit L2 connects to the L3 Circuit L3 pow-
ers high beam operation.
HEADLAMP GROUND
Although circuit Z1 provides ground for the right
and left headlamps it has different termination
points for both. For the right headlamp the Z1 circuit
terminates at the right inner fender shield. For the
left headlamp the Z1 circuit terminates at the left
side of the radiator closure panel.
HELPFUL INFORMATION
²Check for a blown fuse in cavity 17 for L43 and
cavity 18 for L44.
²Check the 40 amp fuse located in the PDC.
²The headlamp switch has a 24 amp internal cir-
cuit breaker.
²For the left front parking lamp, turn signal, side
marker lamp and left headlamp, the Z1 circuit
grounding point is the left side of the radiator closure
panel.
²For the right front parking lamp, turn signal,
side marker lamp and right headlamp, the Z1 circuit
grounding point is in the right fender side shield.
HEADLAMP LEVELING MOTORS
The headlamp leveling system used in this vehicle
uses a variable position switch located in the instru-
ment panel along with headlamp leveling motors
located at the headlamps.
Power for the switch and the leveling motors is
supplied on circuit L43. This circuit is HOT when the
headlamp switch is in the ON position and the oper-
ator has selected LOW beam operation. In addition,circuit L43 is protected by a 10 amp fuse located in
the fuse block and is the feed for the left LOW beam
headlamp.
Ground for the switch is supplied on circuit Z1.
When the operator moves the switch, power is sup-
plied on circuit L13 from the switch to the headlamp
leveling motors. Ground for the leveling motors is
supplied on circuit Z1 and has the same termination
point as the respective headlamps.
The headlamp leveling switch also has a lamp
located in it for night illumination. Power for the
lamp is supplied on circuit E2. The E2 circuit is HOT
when the operator has turned the headlamp switch
to the PARK or ON position. The E2 circuit is pro-
tected by a 4 amp fuse located in the fuse block.
FOG LAMPS (FRONT)
The fog lamp system in this vehicle uses a switch
located in the instrument panel along with a relay
located in the Power Distribution Center (PDC).
Power for the switch is supplied on circuit L7. This
circuit is the feed for the front and rear parking
lamps and is HOT when the headlamp switch is in
the PARK position.
Power for the contact side of the relay is supplied
on circuit F61. This circuit is HOT at all times and
protected by a 20 amp fuse in the PDC. Ground for
the coil side of the relay is supplied in circuit Z1.
When the operator turns the lamps ON by closing
the switch, power flows on circuit L7 through the
switch to circuit L35. Circuit L35 connects from the
switch to the coil side of the fog lamp relay. With this
input the contacts in the fog lamp relay CLOSE con-
necting circuits F61 and L39.
Circuit L39 connects from the relay to the fog
lamps. Ground for the lamps is supplied on circuit
Z1.
HELPFUL INFORMATION
²Check the 20 amp fuse located in the PDC for
the fog lamps
²Check the lamp filament
²Check the grounding points for the lamps,
switch and relay
8W - 50 - 8 8W - 50 FRONT LIGHTINGPL
DESCRIPTION AND OPERATION (Continued)