check oil DODGE NEON 1997 1.G Wiring Diagrams Workshop Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 1997, Model line: NEON, Model: DODGE NEON 1997 1.GPages: 256, PDF Size: 2.99 MB
Page 15 of 256
Downloaded from www.Manualslib.com manuals search engine 8W-02 COMPONENT INDEX
INDEX
page
SCHEMATICS AND DIAGRAMS........................................................... 1
DESCRIPTION AND OPERATION.......................................................... 3
Component Page
A/C Compressor Clutch.................8W-42
A/C Compressor Clutch Relay............8W-42
A/C Cycling Switch....................8W-42
A/C Heater Blower Motor................8W-42
A/C Heater Control Switch...............8W-42
A/C High Pressure Switch...............8W-42
A/C Low Pressure Switch................8W-42
ABS Hydraulic Modulator...............8W-35
ABS Pump Motor......................8W-35
ABS Pump Motor Relay.................8W-35
ABS Relay Box........................8W-35
ABS System Relay.....................8W-35
ABS Warning Lamp....................8W-35
Airbag Control Module..................8W-43
Airbag Impact Sensors..................8W-43
Airbag Warning Lamp..................8W-40
Antenna.............................8W-47
Anti-Lock Warning Lamp................8W-40
Ash Receiver Lamp....................8W-44
Automatic Shut Down Relay.............8W-30
Back-Up Lamp Switch..................8W-51
Back-Up Lamps.......................8W-51
Battery..............................8W-20
Battery Temperature Sensor.............8W-30
Blower Motor Resistor Block.............8W-42
Brake Warning Lamp...................8W-40
Brake Warning Lamp Switch.............8W-40
Camshaft Position (CMP) Sensor..........8W-30
Capacitor.........................8W-10, 20
Charge Indicator Lamp.................8W-40
Check Engine Lamp....................8W-40
Cigar Lighter Relay....................8W-41
Cigar Lighter/Power Outlet..............8W-41
Circuit Breaker.....................8W-11,62
Circuit Breaker (FB)...................8W-11
Clockspring..........................8W-41
Cluster Illumination Lamps..............8W-40
Clutch Pedal Position Switch..........8W-10, 21
Combination Flasher...................8W-52
Controller Anti-Lock Brake..............8W-35
Crankshaft Position (CKP) Sensor.........8W-30
Data Link Connector...................8W-30
Diode............................8W-15, 42
Dome Lamp..........................8W-44Component Page
Door Ajar Switches.....................8W-44
Door Jamb Switches....................8W-40
Door Lock Motors......................8W-61
Door Lock Switches....................8W-61
Door Speakers........................8W-47
Driver Side Airbag.....................8W-43
Duty Cycle Evap/Purge Solenoid..........8W-30
EGR Transducer Solenoid...............8W-30
Engine Coolant Temperature (ECT) Sensor . . 8W-30
Engine Coolant Temperature Gauge.......8W-40
Engine Oil Pressure Switch..............8W-40
Engine Starter Motor...................8W-21
Engine Starter Motor Relay..............8W-21
Fog Lamp Relay....................8W-50, 51
Fog Lamps........................8W-50, 51
Front Fog Lamp Switch.................8W-50
Fuel Gauge...........................8W-40
Fuel Injectors.........................8W-30
Fuel Pump Module.....................8W-30
Fuel Pump Relay......................8W-30
Fuse Block...........................8W-11
Fuses (FB)...........................8W-11
Fuses (PDC)..........................8W-10
Fusible Link.......................8W-20, 21
Generator............................8W-20
Glove Box Lamp And Switch.............8W-44
Ground Distribution....................8W-15
Headlamp Dimmer And Optical
Horn Switch........................8W-50
Headlamp Leveling Motors..............8W-50
Headlamp Leveling Switch...............8W-50
Headlamp Switch......................8W-50
Headlamps...........................8W-50
Heated Oxygen Sensors.................8W-30
High Beam Indicator Lamp..............8W-40
Horn Relay...........................8W-41
Horn Switches........................8W-41
Horns...............................8W-41
IAT/MAP Sensor......................8W-30
Idle Air Control (IAC) Motor.............8W-30
Ignition Coil Pack.....................8W-30
Ignition Switch........................8W-10
Immobilizer Engine Sensor..............8W-30
Immobilizer Sensor....................8W-30
PL8W - 02 COMPONENT INDEX 8W - 02 - 1
Page 63 of 256
Downloaded from www.Manualslib.com manuals search engine 8W-21 STARTING SYSTEM
DESCRIPTION AND OPERATION
STARTING SYSTEM- MANUAL TRANSMISSION
The Power Distribution Center (PDC) supplies bat-
tery voltage to the engine starter motor solenoid
through circuit T40 when the coil side of the engine
starter motor relay energizes. Circut A1 supplies the
battery voltage for the contact side of the relay. Cir-
cuit A1 and circuit T40 are protected by a 30 amp
fuse and feeds the contact side of the engine starter
motor relay. Both the 30 amp fuse and the engine
starter motor relay are located in the PDC.
The ignition switch supplies battery voltage to the
coil side of the engine starter motor relay on circuit
A41 when the key is moved to the START position
and the operator has pressed the clutch pedal to
CLOSE the clutch pedal position switch. Circuit Z1
supplies the ground for the coil side of the engine
starter motor relay. When the coil side of the relay
energizes, the contacts CLOSE, supplying battery
voltage to the engine starter motor solenoid.
Circuit A0 (battery positive cable) supplies battery
voltage to the motor of the starter when the solenoid
energizes.
HELPFUL INFORMATION
²Check for blown engine starter motor fuse in the
PDC.
²Move ignition key to the START position and
with the clutch pedal pressed, listen for starter motor
relay to click. The engine starter motor relay is
located in the PDC.
²Check for a good ground at starter motor.
²The left headlamp ground is the end point for
the starter relay coil ground circuit and is located at
the left side of the radiator closure panel.
STARTING SYSTEM (AUTOMATIC TRANSMISSION)
The Power Distribution Center (PDC) supplies bat-
tery voltage to the engine starter motor solenoid
through circuit T40 when the coil side of the engine
starter motor relay energizes. Circuit A1 supplies
battery voltage to the contact side of the relay. Cir-
cuit A1 and circuit T40 are protected by a 30 amp
fuse and feeds the contact side of the engine starter
motor relay. Both the 30 amp fuse and the engine
starter motor relay are located in the PDC.
The ignition switch supplies battery voltage to the
coil side of the engine starter motor relay on circuit
A41 when the key is moved to the START position
and the park/neutral portion of the park/neutral posi-
tion switch (3 speed transmission) is CLOSED.
Ground for the coil side of the engine starter motor
relay is supplied by circuit T41.Circuit A0 (battery positive cable) supplies battery
voltage to the motor of the engine starter when the
solenoid energizes.
HELPFUL INFORMATION
²Check for blown engine starter motor fuse in the
PDC.
²With the gear selector in the Park or Neutral
position, move ignition key to the START position
and listen for engine starter motor relay to click. The
engine starter motor relay is located in the PDC.
²Check for a good ground at engine starter motor.
PL8W - 21 STARTING SYSTEM 8W - 21 - 3
Page 78 of 256
Downloaded from www.Manualslib.com manuals search engine 8W-30 FUEL/IGNITION SYSTEMS
INDEX
page page
DESCRIPTION AND OPERATION
AUTOMATIC SHUT DOWN RELAY.......... 15
BATTERY FEED........................ 14
BATTERY TEMPERATURE SENSOR......... 18
CAMSHAFT POSITION SENSOR........... 16
CRANKSHAFT POSITION SENSOR......... 16
DATA LINK CONNECTOR................. 15
DUTY CYCLE EVAP/PURGE SOLENOID...... 19
EGR TRANSDUCER (EET) SOLENOID....... 19
ENGINE COOLANT
TEMPERATURE SENSOR............... 16
FUEL INJECTORS....................... 18
FUEL PUMP MOTOR.................... 15
HEATED OXYGEN SENSORS.............. 16
IDLE AIR CONTROL MOTOR.............. 18
IGNITION COIL PACK.................... 18IGNITION SWITCH...................... 14
INTAKE AIR TEMPERATURE SENSOR....... 17
KNOCK SENSOR....................... 17
LOW FUEL DETECT INPUT............... 19
MANIFOLD ABSOLUTE
PRESSURE SENSOR.................. 17
PARK/NEUTRAL POSITION SWITCH INPUT
(3±SPD TRANSMISSION)................ 19
POWER (DEVICE) GROUND............... 14
POWER STEERING PRESSURE SWITCH..... 19
SIGNAL GROUND....................... 14
THROTTLE POSITION SENSOR............ 17
TORQUE CONVERTER CLUTCH SOLENOID
(TCC)............................... 19
VEHICLE SPEED SENSOR................ 15
DESCRIPTION AND OPERATION
IGNITION SWITCH
In the RUN position, the ignition switch connects
circuit A1 from the Power Distribution Center (PDC)
to circuit A21. A 30 amp fuse in the PDC protects cir-
cuits A1 and A21. Circuit A21 feeds a bus bar in the
fuse block. The bus bar feeds circuits G5, F12, and
F15.
²Circuit G5 powers the gauge cluster warning
lamps and the daytime running lamp (DRL) module.
Fuse cavity 11 (5 amp) in the fuse block protects cir-
cuit G5.
²Circuit F12 splices to the Powertrain Control
Module (PCM), duty cycle purge solenoid, EGR sole-
noid, ABS system, and a bus bar in the PDC. The
bus bar in the PDC feeds the coil side of the radiator
fan relay, A/C compressor clutch relay, and the fuel
pump relay. A 15 amp fuse in the fuse block, cavity
10, protects circuit F12.
²Circuit F15 feeds the Airbag Control Module
(ACM). A 10 amp fuse in the fuse block, cavity 9, pro-
tects circuit F15.
BATTERY FEED
Circuit A14 from the Power Distribution Center
(PDC) supplies battery voltage to cavity 46 of the
Powertrain Control Module (PCM). A 20 amp fuse in
the PDC protects circuit A14.
HELPFUL INFORMATION
Circuit A14 connects to a bus bar in the PDC that
the battery feeds. Circuit A14 powers the AutomaticShut Down (ASD) relay and fuel pump relay. The
A14 circuit also splices to the data link connector.
POWER (DEVICE) GROUND
Circuit Z12 connects to cavities 10 and 50 of the
Powertrain Control Module (PCM). The Z12 circuit
provides ground for PCM internal drivers that oper-
ate high current devices like the injectors and igni-
tion coils.
Internal to the PCM, the power (device) ground cir-
cuit connects to the PCM sensor return circuit (from
circuit K4) and the signal ground circuit (Z11).
HELPFUL INFORMATION
Circuit Z12 which supplies ground for the PCM
high current drivers, has the same termination point
as circuit Z11. The termination point is the left side
of the radiator closure panel.
If the system loses ground for the ganged circuits,
at the left side of the radiator closure panel, the vehi-
cle will not operate. Check the connection at the
ganged ground circuit eyelet.
SIGNAL GROUND
The signal ground circuit Z11 connects to cavity 47
of the PCM. The Z11 circuit provides ground for the
sensors that provide inputs to the PCM. Internal to
the PCM, the signal ground circuit connects to the
PCM sensor return circuit (from circuit K4) and the
power (device) ground circuit (Z12).
The termination point for circuit Z11 is an eyelet
attached to the left side of the radiator closure panel.
8W - 30 - 14 8W - 30 FUEL/IGNITION SYSTEMSPL
Page 79 of 256
Downloaded from www.Manualslib.com manuals search engine HELPFUL INFORMATION
Circuit Z12 which supplies ground for the PCM
high current drivers, has the same termination point
as circuit Z11. The termination point is the left side
of the radiator closure panel.
If the system loses ground for the ganged circuits,
at the left side of the radiator closure panel, the vehi-
cle will not operate. Check the connection at the
ganged ground circuit eyelet.
DATA LINK CONNECTOR
Circuit A14 supplies battery voltage to the univer-
sal data link connector. Circuit A14 originates in the
Power Distribution Center (PDC) and connects to a
battery fed bus bar. A 20 amp fuse protects circuit
A14.
A twisted pair of wires, circuits D1 and D2, from
the Airbag Control Module (ACM) connect to the uni-
versal data link connector.
Ground circuit Z12 splices to two cavities of the
data link connector. The Z12 circuit also connects to
cavities 10 and 50 of the PCM connector.
Circuit D20 connects to cavity 75 of the PCM and
to the universal data link connector. Circuit D20 is
the SCI receive circuit for the PCM.
Circuit D21 connects to cavity 65 of the PCM and
to the universal data link connector. Circuit D21 is
the SCI transmit circuit for the PCM. The D21 cir-
cuit splices to the ABS module.
HELPFUL INFORMATION
The grounding point for circuit Z12 is the left side
of the radiator closure panel.
Circuit Z12 also supplies ground for the PCM high
current drivers and has the same termination point
as circuit Z11.
If the system loses ground for the ganged circuits
at the left side radiator closure panel the vehicle will
not operate. Check the connection at the ganged
ground circuit eyelet.
AUTOMATIC SHUT DOWN RELAY
The Automatic Shut Down (ASD) relay is located
in the Power Distribution Center (PDC). Power for
the coil and contact side of the relay is supplied on
circuit A14. This circuit is HOT at all times and pro-
tected by a 20 amp fuse located in the PDC.
The Powertrain Control Module (PCM) controls the
ground path for the coil side of the relay on circuit
K51. This circuit connects to cavity 67 of the PCM.
When the PCM supplies the ground path on circuit
K51 the contacts in the relay CLOSE connecting cir-
cuits A14 and A142. The A142 circuit is spliced and
supplies power to the generator, fuel injectors, PCM,
ignition coil, and heated oxygen sensors.
HELPFUL INFORMATION
²Refer to group 14 Fuel System, for additional
information.
²Check the 20 amp fuse located in the PDC.
FUEL PUMP MOTOR
Circuit A14 is a bus bar in the Power Distribution
Center (PDC) and connects to battery voltage. The
contact side of the fuel pump relay connects circuit
A14 and circuit A141. A 20 amp fuse in the PDC pro-
tects circuits A14 and A142.
Circuit A141 supplies voltage for the fuel pump
motor. Circuit Z1 provides ground for the fuel pump
motor. The grounding point for circuit Z1 is the right
rear wheel house.
Circuit F12 supplies voltage to the coil side of the
fuel pump relay. The Powertrain Control Module
(PCM) controls the ground path circuit for the coil
side of the fuel pump relay on circuit K31. Circuit
K31 connects to cavity 74 of the PCM.
HELPFUL INFORMATION
Circuit F12 originates in the fuse block where it
connects to a bus bar fed by circuit A21. In the
START and RUN position, the ignition switch con-
nects circuit A1 from the PDC to circuit A21. A 30
amp fuse in the PDC protects circuits A1 and A21.
Circuit F12 splices to feed the ABS control module,
EGR solenoid, Torque Converter Clutch (TCC) sole-
noid, leak detection pump, and the EVAP/Purge sole-
noid.
Circuit F12 also connects to a bus bar in the PDC.
The bus bar supplies voltage to the coil side of radi-
ator fan relay and A/C clutch relay, as well as the
fuel pump relay.
VEHICLE SPEED SENSOR
Circuit K7 supplies 8 volts from the Powertrain
Control Module (PCM) to the Vehicle Speed Sensor
(VSS). The K7 circuit connects to cavity 44 of the
PCM connector.
Circuit G7 from the VSS provides an input signal
to the PCM. The G7 circuit connects to cavity 66 of
the PCM connector.
The PCM provides ground for the VSS signal (cir-
cuit G7) through circuit K4. Circuit K4 connects to
cavity 43 of the PCM connector.
HELPFUL INFORMATION
Circuit G7 splices to the speedometer and odome-
ter in the instrument cluster.
Circuit K7 splices to supply 8 volts to the camshaft
position sensor and crankshaft position sensor.
Circuit K4 splices to supply ground for the signals
from the following:
²Upstream heated oxygen sensor
²Downstream heated oxygen sensor
PL8W - 30 FUEL/IGNITION SYSTEMS 8W - 30 - 15
DESCRIPTION AND OPERATION (Continued)
Page 93 of 256
Downloaded from www.Manualslib.com manuals search engine 8W-40 INSTRUMENT CLUSTER
INDEX
page
SCHEMATICS AND DIAGRAMS........................................................... 1
DESCRIPTION AND OPERATION.......................................................... 7
Component Page
ABS Relay Box......................8W-40-5
Airbag Control Module................8W-40-5
Airbag Warning Lamp.................8W-40-5
Anti-Lock Warning Lamp..............8W-40-5
Brake Warning Lamp.................8W-40-5
Brake Warning Lamp Switch...........8W-40-5
Charge Indicator Lamp................8W-40-5
Check Engine Lamp..................8W-40-6
Cluster Illumination Lamps............8W-40-2
Controller Anti-Lock Brake.............8W-40-5
Engine Coolant Temperature Gauge......8W-40-6
Engine Coolant Temperature Sensor......8W-40-6
Engine Oil Pressure Switch............8W-40-6
Fuel Gauge.........................8W-40-6
Fuel Pump Module...................8W-40-6
Fuse 9 (FB).........................8W-40-2
Fuse 11 (FB)........................8W-40-6
Fuse 13 (PDC).......................8W-40-3
Fuse Block........................8W-40-2, 6
G101..............................8W-40-5
G204..............................8W-40-6
Headlamp Dimmer And Optical
Horn Switch......................8W-40-2
Headlamp Switch..................8W-40-2, 3
High Beam Indicator Lamp.............8W-40-2
Instrument Cluster...........8W-40-2, 3, 4, 5, 6
Key-In Switch.......................8W-40-3Component Page
Left Front Door Jamb Switch...........8W-40-3
Left Park/Turn Signal Lamp............8W-40-4
Left Repeater Lamp..................8W-40-4
Left Turn Indicator Lamp..............8W-40-4
Low Oil Pressure Lamp...............8W-40-6
Park Brake Switch...................8W-40-5
Power Distribution Center.............8W-40-3
Powertrain Control Module.........8W-40-3, 5, 6
Right Park/Turn Signal Lamp...........8W-40-4
Right Repeater Lamp.................8W-40-4
Right Turn Indicator Lamp.............8W-40-4
S107..............................8W-40-5
S112 ..............................8W-40-4
S116 ..............................8W-40-4
S127..............................8W-40-5
S201..............................8W-40-6
S203..............................8W-40-3
S207..............................8W-40-4
S208..............................8W-40-5
S209..............................8W-40-2
S210..............................8W-40-2
S212..............................8W-40-4
Seat Belt Warning Lamp...............8W-40-5
Turn Signal/Hazard Switch.............8W-40-4
Vehicle Speed Sensor..................8W-40-3
8W - 40 - 2 8W - 40 INSTRUMENT CLUSTERPL
Page 98 of 256
Downloaded from www.Manualslib.com manuals search engine ST-RUN A21
FUEL
LEVEL
SENSOR
SIGNAL
INSTRUMENT
CLUSTER
G5
20
DB/WT
G20
22
VT/YL
G20
20
VT/YL
G20
20
VT/YL
G4
20
DB
G4
20
DB
Z3
16
BK/OR
Z3
14
BK/OR
G6
22
GY
G6
20
GY
G6
18
GY
S201
SWITCH PRESSURE
OIL
ENGINE
BLOCK
FUSE
G4
20
DB
G204
8C161
4C103
1C28C1
6C230
3C160
23
10C25C1
1
10
31
POWERTRAIN
CONTROL
MODULE
FUEL
PUMP
MODULE SENSOR TEMPERATURE
COOLANT
ENGINE
3G4
18
DB
C1609
C10311
BK/PK20 G3
BK/PK22 G3
BK/PK20 G3
MODULE CONTROL
POWERTRAIN
8
3C2
CHECK
ENGINE
LAMP
DRIVER
C
6
C160
7C103
4C2
5A FUSE
11
SENSOR
SIGNAL
ENGINE
COOLANT
TEMPERATURE
GAUGELAMP ENGINE
CHECK
FUEL
GAUGE
LAMP PRESSURE
OIL
LOW FUEL
TANK
SENDING
UNIT
DB/WT20 G5
6
NO
CONNECTIONG4
20
DB
7C105
C2
C2
(8W-15-7)(8W-11-2)
(8W-15-7)(8W-30-10)
(8W-30-10) (8W-30-7)
(8W-30-11) (8W-11-10)(8W-10-12)
8W - 40 - 6 8W-40 INSTRUMENT CLUSTERPL-RHD
978W-1PLR04005
Page 100 of 256
Downloaded from www.Manualslib.com manuals search engine ODOMETER
The speedometer and odometer receive their infor-
mation on the G7 circuit from the Vehicle Speed Sen-
sor (VSS) on vehicles equipped with the manual or
3±spd automatic transmission. This circuit also pro-
vides a signal to the Powertrain Control Module
(PCM).
Logic internal to the cluster steps the odometer at
a high rate to indicate the proper mileage.
SERVICE ENGINE SOON LAMP
The Service Engine Soon lamp illuminates when
the ignition switch is in the ON position and prior to
starting the vehicle. The lamp will turn off after the
vehicle is started.
If while the vehicle is running a problem is
detected in the engine control system the lamp is
illuminated. This is accomplished by the Powertrain
Control Module (PCM) grounding the G3 circuit.
SEAT BELT WARNING INDICATOR
The fasten seat belt indicator is used with the
warning chime to indicate to the operator to fasten
the seat belt. There is a switch located in the drivers
side B-pillar that is normally OPEN with the seat
belt buckled.
If the seat belt is not buckled the switch CLOSES
and a ground path is completed from the G10 circuit
to the Z1 circuit. This will illuminate the lamp in the
instrument cluster.
When the ignition switch is moved to the START
position the lamp will illuminate. Logic internal to
the instrument cluster determines the length of time.
LOW FUEL LAMP
The low fuel lamp is used to indicate to the opera-
tor that the fuel level is below a predetermined level.
This lamp is logic driven by the instrument cluster.
When the instrument cluster determines a low fuel
condition based on an input from the fuel tank gauge
level sending unit (circuit G4) it illuminates the
lamp.
HEADLAMP ON CHIME
The headlamp ON chime is used to indicate to the
operator that the headlamps or parking lamps are
ON when the drivers door is OPEN. If the lamps are
ON and the drivers door is opened, a ground path is
completed from the G26 circuit at the cluster,
through the headlamp switch, to the G16 circuit and
ending at the door ajar switch. The door ajar switch
is case grounded.
KEY-IN CHIME
The key-in chime is used to indicate to the opera-
tor that the key is in the ignition with the driversdoor OPEN. If the key is in the ignition and the driv-
ers door is OPEN, a ground path is completed from
the G26 circuit at the cluster, through the CLOSED
key-in switch, to the G16 circuit and terminating at
the door ajar switch which is case grounded.
CHARGE INDICATOR LAMP
The Charge Indicator lamp is used to alert the
operator that the charging system voltage has fallen
below the normal operating range. This circuit is con-
trolled by the Powertrain Control Module (PCM).
When the PCM determines a problem, it grounds the
G12 circuit.
AIRBAG WARNING LAMP
The Airbag Warning lamp is used to alert the oper-
ator of a problem with the Airbag system. The lamp
is illuminated when the Airbag Control Module
(ACM) grounds the R41 circuit. Refer to the appro-
priate section of the Service Manual or Diagnostic
Test Procedures Manual to diagnosis this system.
LOW OIL PRESSURE LAMP
The low oil pressure lamp is used to indicate to the
operator that the engine oil pressure has dropped
below a predetermined pressure. Power for the lamp
is provided on the G5 circuit which also powers the
other warning lamps.
When the oil pressure is low the normally OPEN
oil pressure switch CLOSES completing a path to
ground on circuit G6. The oil pressure switch is case
grounded to the engine block.
HIGH BEAM INDICATOR LAMP
The High Beam Indicator Lamp is used to indicate
to the operator that the high beam headlamps are
ON. Power is supplied to the cluster on the L3 cir-
cuit. Ground is provided on the Z3 circuit.
Circuit L3 connects from the headlamp dimmer
switch to the instrument cluster.
RIGHT AND LEFT TURN SIGNAL INDICATORS
These lamps are used to indicate to the operator
which turn signal is ON. Power for the lamps comes
from the turn signal switch. The L60 circuit is for the
right turn indicator, and the L61 circuit is used for
the left turn signal indicator. Ground for the circuits
is provided on the Z3 circuit.
BRAKE WARNING INDICATOR LAMP
The Brake Warning Indicator lamp is used to alert
the operator of a problem with the vehicles braking
system. The lamp illuminates when the ignition
switch is turned to START position to perform a self
check.
8W - 40 - 8 8W - 40 INSTRUMENT CLUSTERPL
DESCRIPTION AND OPERATION (Continued)
Page 106 of 256
Downloaded from www.Manualslib.com manuals search engine 8W-41 HORNS/CIGAR LIGHTER
DESCRIPTION AND OPERATION
HORNS
The horn system is powered by a 15 amp fuse
located in the Power Distribution Center (PDC)
which is HOT at all times on circuit F31. This circuit
supplies voltage to the coil and contact side of the
horn relay.
When the operator presses the horn switch, a
ground path is completed on the coil side of the horn
relay through the switch. The horn relay, located in
the PDC, then CLOSES the relay contacts. Voltage is
passed through the CLOSED relay contacts on circuit
X2 to the horn. Grounding for the horn is on the Z1
circuit to the left headlamp ground which is located
on the left side of the radiator closure panel.
HELPFUL INFORMATION
²Check the 15 amp fuse in the PDC.²Press the horn switch and listen for the horn
relay to click. A clicking relay indicates voltage is
present up to the switch.
²Check for a good ground at the left headlamp
ground.
CIGAR LIGHTER
The cigar lighter in this vehicle uses a cigar lighter
relay and a cigar lighter element. Power for the cigar
lighter relay is supplied by two sources.
Power for the coil side of the relay is supplied by
circuit F13. This circuit is protected by a 20 amp fuse
located in the fuse block. Power for the contact side
of the relay is supplied on circuit F38. The F38 cir-
cuit is protected by a 15 amp fuse.
Ground for the cigar lighter element and relay is
supplied on circuit Z1.
8W - 41 - 4 8W - 41 HORNS/CIGAR LIGHTERPL
Page 144 of 256
Downloaded from www.Manualslib.com manuals search engine Circuit L2 connects to the multi- function switch and
feeds the L4 circuit (for low beam operation). The L4
circuit connects to a bus bar in the fuse block. Cir-
cuits L43 and L44 connect to the bus bar in fuse
block and power the low beam headlamps. Circuit
L43 supplies voltage to the left headlamp. Circuit
L44 supplies voltage to the right headlamp. Both the
L43 and L44 circuits have separate 10 amp fuses
located in fuse block. Fuse 17 protects circuit L43,
and fuse 18 protects circuit L44.
When the operator selects high beam operation
with the turn signal stalk of the multi-function
switch, circuit L2 connects to the L3 Circuit L3 pow-
ers high beam operation.
HEADLAMP GROUND
Although circuit Z1 provides ground for the right
and left headlamps it has different termination
points for both. For the right headlamp the Z1 circuit
terminates at the right inner fender shield. For the
left headlamp the Z1 circuit terminates at the left
side of the radiator closure panel.
HELPFUL INFORMATION
²Check for a blown fuse in cavity 17 for L43 and
cavity 18 for L44.
²Check the 40 amp fuse located in the PDC.
²The headlamp switch has a 24 amp internal cir-
cuit breaker.
²For the left front parking lamp, turn signal, side
marker lamp and left headlamp, the Z1 circuit
grounding point is the left side of the radiator closure
panel.
²For the right front parking lamp, turn signal,
side marker lamp and right headlamp, the Z1 circuit
grounding point is in the right fender side shield.
HEADLAMP LEVELING MOTORS
The headlamp leveling system used in this vehicle
uses a variable position switch located in the instru-
ment panel along with headlamp leveling motors
located at the headlamps.
Power for the switch and the leveling motors is
supplied on circuit L43. This circuit is HOT when the
headlamp switch is in the ON position and the oper-
ator has selected LOW beam operation. In addition,circuit L43 is protected by a 10 amp fuse located in
the fuse block and is the feed for the left LOW beam
headlamp.
Ground for the switch is supplied on circuit Z1.
When the operator moves the switch, power is sup-
plied on circuit L13 from the switch to the headlamp
leveling motors. Ground for the leveling motors is
supplied on circuit Z1 and has the same termination
point as the respective headlamps.
The headlamp leveling switch also has a lamp
located in it for night illumination. Power for the
lamp is supplied on circuit E2. The E2 circuit is HOT
when the operator has turned the headlamp switch
to the PARK or ON position. The E2 circuit is pro-
tected by a 4 amp fuse located in the fuse block.
FOG LAMPS (FRONT)
The fog lamp system in this vehicle uses a switch
located in the instrument panel along with a relay
located in the Power Distribution Center (PDC).
Power for the switch is supplied on circuit L7. This
circuit is the feed for the front and rear parking
lamps and is HOT when the headlamp switch is in
the PARK position.
Power for the contact side of the relay is supplied
on circuit F61. This circuit is HOT at all times and
protected by a 20 amp fuse in the PDC. Ground for
the coil side of the relay is supplied in circuit Z1.
When the operator turns the lamps ON by closing
the switch, power flows on circuit L7 through the
switch to circuit L35. Circuit L35 connects from the
switch to the coil side of the fog lamp relay. With this
input the contacts in the fog lamp relay CLOSE con-
necting circuits F61 and L39.
Circuit L39 connects from the relay to the fog
lamps. Ground for the lamps is supplied on circuit
Z1.
HELPFUL INFORMATION
²Check the 20 amp fuse located in the PDC for
the fog lamps
²Check the lamp filament
²Check the grounding points for the lamps,
switch and relay
8W - 50 - 8 8W - 50 FRONT LIGHTINGPL
DESCRIPTION AND OPERATION (Continued)
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INDEX
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DESCRIPTION AND OPERATION
BACK-UP LAMPS....................... 10
FOG LAMPS (REAR)...................... 9STOP LAMPS.......................... 10
TAIL LAMPS AND LICENSE LAMPS.......... 9
DESCRIPTION AND OPERATION
TAIL LAMPS AND LICENSE LAMPS
Circuit A3 in the Power Distribution Center (PDC)
connects to a bus bar in the fuse block. One of the
four circuits powered by the bus bar is circuit F33. A
40 amp fuse in the PDC protects the A3 circuit. A 15
amp fuse, in cavity number 2 of the fuse block, pro-
tects the F33 circuit.
The headlamp switch has 3 positions, ON, PARK
(tail lamps) and OFF, plus a dimmer switch. When
the headlamp switch is in the PARK or ON position,
it connects circuit F33 to circuit L7. From the head-
lamp switch, circuit L7 branches to power the front
parking lamps, rear tail lamps, side marker lamps,
and rear license plate lamp.
GROUND CIRCUIT
Circuit Z1 provides ground for the tail lamps, park-
ing lamps, headlamps, side marker lamps, lamps and
rear license plate lamps although different grounding
points are used. Circuit Z1 also provides the ground
path for the headlamps, stop lamps and turn signals.
HELPFUL INFORMATION
²Check for a blown 40 amp fuse in the PDC.
²Check for a blown fuse in cavity 2 of the fuse
block
²For the left rear parking lamp, turn signal, side
marker lamp, and the rear license plate the Z1 cir-
cuit grounding point is in the left rear wheel well.
²For the right rear parking lamp, turn signal and
side marker lamp, the Z1 circuit grounding point is
in the right rear wheel well.
²Circuit L7 also feeds the radio, if equipped.
²When the headlamp switch is in the PARK or
ON position, the dimmer circuit, F33, connects to cir-
cuit E1. Circuit E1 powers the ash receiver lamp,
transmission range indicator lamp, instrument panel
cluster illumination lamps, HVAC control lamp,
heated rear window lamp, and radio lamp. A 4 amp
fuse, in cavity 12 of the fuse block, protects circuit
E1.
FOG LAMPS (REAR)
The rear fog lamps will operate only when the
headlamp switch is in the ON position.
Circuit A3 from the Power Distribution Center sup-
plies (PDC) voltage to a bus bar in the fuse block.
Circuit F61 is one of four circuits that the bus bar
feeds and is protected by a 20 amp fuse in cavity 4.
Circuit F61 connects to the rear fog lamp switch and
the front fog lamp relay.
The fog lamp switch contains a relay that supplies
voltage to the fog lamps. Circuit L2 from the multi-
function switch supplies voltage to the coil side of the
relay (only when the headlamps operate on LOW
beam). Circuit F61 supplies voltage to the contact
side of the relay. During LOW beam headlamp oper-
ation when the fog lamp switch contacts CLOSE, cir-
cuit F61 connects to circuit L38.
Circuit L38 feeds right and left fog lamp. Circuit
L38 also feeds the green L.E.D. in the switch that
illuminates during fog lamps operation.
When the headlamp switch is in the PARK or ON
position, circuit E1 from the headlamp switch sup-
plies voltage for circuit E2. Circuit E2 contains a 4
amp fuse in cavity 12 of the fuse block, and powers
the bulb in the fog lamp switch.
GROUND CIRCUIT
Although circuit Z1 provides the ground path for
the fog lamps, the circuit has different grounding
points for each lamp.
Circuit Z3 supplies the ground path for the fog
lamp switch. The grounding point for the headlamp
switch is the instrument panel left center support.
HELPFUL INFORMATION
²Circuit Z1 also supplies ground for side marker
lamps, turn signals, parking lamps and headlamps.
²Circuit A3 from the PDC supplies voltage to the
headlamp switch for circuit L2.
²Circuit F33 from the fuse block supplies voltage
to the headlamp switch for circuit E1. Circuit A3
from the PDC supplies voltage to a bus bar in the
fuse block that feeds the F33 circuit. Fuse 2, in the
fuse block, protects the F33 circuit.
PL8W - 51 REAR LIGHTING 8W - 51 - 9