remote start DODGE NEON 1999 Service Repair Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 1999, Model line: NEON, Model: DODGE NEON 1999Pages: 1200, PDF Size: 35.29 MB
Page 190 of 1200

(8) Grasp clutch master cylinder and turn 1/4 turn
counterclockwise (Fig. 5).
(9) Remove cylinder from dash panel.
INSTALLATION
NOTE: Verify that the reservoir cap is on securely.
This is necessary to avoid undue spillage during
installation.
(1) Position clutch master cylinder to dash panel
approximately 45É counterclockwise. (Fig. 6).
(2) Position master cylinder push rod so that
retention fingers are facing towards the right side of
the vehicle.
(3) Insert push rod through dash panel hole and
slide push rod eye between the clutch pedal and loca-
tor bracket.
(4) Rotate cylinder 1/4 turn clockwise.
(5) Slide remote reservoir into bracket at dash
panel until locked in.(6) From underneath dash panel, ensure clutch
master cylinder push rod is located between the
pedal and locator bracket. Snap clutch pedal pin into
pushrod and slide cotter pin into bushing.
(7) Route hydraulic lines to retaining clips at
frame rail.
(8) Raise vehicle.
(9) Connect upper clutch hydraulic line from mas-
ter cylinder (quick±connect) to lower clutch hydraulic
line near damper.
(10) Check the operation of the hydraulic clutch
release system.
(11) Actuate clutch pedal rapidly 20±30 times.
Check for leaks
HYDRAULIC SLAVE CYLINDER Ð RIGHT HAND
DRIVE (RHD)
REMOVAL
(1) Raise vehicle on hoist.
(2) Separate hydraulic line at quick-disconnect
using Special Tool 6638. (Fig. 7).
(3) Remove nuts retaining hydraulic damper to
transaxle (Fig. 8).
(4) Remove engine mount bracket.
(5) Disconnect ground wire from starter.
(6) Remove two bolts retaining hydraulic slave cyl-
inder to transaxle (Fig. 8).
(7) Remove slave cylinder from transmission.
INSTALLATION
CAUTION: When reinstalling starter wiring, make
certain wiring does not contact hydraulic tubing.
(1) To install, reverse above procedure.
(2) Actuate clutch pedal 20±30 times. Check for
leaks.
Fig. 5 Hydraulic Clutch Master Cylinder
Fig. 6 Master Cylinder at Dash PanelFig. 7 Hydraulic Line
PLCLUTCH 6 - 7
REMOVAL AND INSTALLATION (Continued)
Page 410 of 1200

8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch..................8W-42
A/C Compressor Clutch Relay.............8W-42
A/C Cycling Switch.....................8W-42
A/C Heater Blower Motor................8W-42
A/C Heater Control.....................8W-42
A/C Pressure Switches...................8W-42
ABS Warning Lamp Relay................8W-35
Airbag Control Module...................8W-43
Airbags..............................8W-43
Antenna..............................8W-47
Ash Receiver Lamp.....................8W-44
Automatic Shut Down Relay..............8W-30
Back-Up Lamp Switch...................8W-51
Back-Up Lamps........................8W-51
Battery..............................8W-20
Battery Temperature Sensor..............8W-30
Blower Motor Resistor Block..............8W-42
Brake Warning Lamp Switch...........8W-40, 50
Camshaft Position Sensor................8W-30
Center High Mounted Stop Lamp..........8W-51
Cigar Lighter Relay.....................8W-41
Cigar Lighter/Power Outlet...............8W-41
Circuit Breakers.......................8W-11
Clockspring.....................8W-30, 41, 61
Clutch Pedal Position Switch...........8W-10, 21
Combination Flasher....................8W-52
Controller Anti-Lock Brake...............8W-35
Crankshaft Position Sensor...............8W-30
Data Link Connector....................8W-30
Daytime Running Lamp Module...........8W-50
Diode No. 1........................8W-15, 42
Diode No. 2......................8W-10, 11, 44
Diode No. 3......................8W-11,44,70
Dome Lamp...........................8W-44
Door Ajar Switches.....................8W-44
Door Jamb Switches....................8W-44
Door Lock Motors......................8W-61
Door Lock Motors......................8W-61
Door Lock Switches.....................8W-61
Duty Cycle Evap/Purge Solenoid...........8W-30
EGR Transducer Solenoid................8W-30
Engine Coolant Temperature Sensor........8W-30
Engine Oil Pressure Switch...............8W-40
Engine Starter Motor....................8W-21
Engine Starter Motor Relay...............8W-21
Fog Lamp Relays....................8W-50, 51
Fog Lamp Switches..................8W-50, 51
Fog Lamps.........................8W-50, 51
Fuel Injectors..........................8W-30
Fuel Pump Module.....................8W-30
Fuel Pump Relay.......................8W-30
Fuse Block............................8W-11Component Page
Fuses (FB)............................8W-11
Fuses (PDC)...........................8W-10
Fusible Link........................8W-20, 21
Generator.............................8W-20
Glove Box Lamp And Switch..............8W-44
Grounds..............................8W-15
Halo Lamp............................8W-44
Headlamp Dimmer And Optical Horn Switch .8W-50
Headlamp Leveling Motors...............8W-50
Headlamp Leveling Switch...............8W-50
Headlamp Switch.......................8W-50
Headlamps............................8W-50
High Speed Warning Module..............8W-40
Horn Relay...........................8W-41
Horn Switches.........................8W-41
Horns................................8W-41
IAT/Map Sensor........................8W-30
Idle Air Control Motor...................8W-30
Ignition Coil Pack......................8W-30
Ignition Switch........................8W-10
Illumination Lamps.....................8W-40
Immobilizer...........................8W-61
Immobilizer Engine Sensor............8W-30, 61
Indicator Lamps........................8W-40
Instrument Cluster.....................8W-40
Intermittent Wipe/Wash Switch............8W-53
Key-In Switch.........................8W-40
Knock Sensor..........................8W-30
License Lamps.........................8W-51
Map/Reading Lamps....................8W-44
Noise Supressor.....................8W-10, 30
Oxygen Sensors........................8W-30
Park Brake Switch...................8W-40, 50
Park/Neutral Position Switch...........8W-30, 51
Park/Turn Signal Lamps..............8W-50, 52
Power Distribution Center................8W-10
Power Folding Mirror Relay...............8W-62
Power Mirror Fuse Holder................8W-62
Power Mirrors.........................8W-62
Power Steering Pressure Switch...........8W-30
Power Sunroof Motor....................8W-64
Power Window Motors...................8W-60
Power Window Switches.................8W-60
Powertrain Control Module...............8W-30
PRNDL Lamp.........................8W-44
Radiator Fan Motor.....................8W-42
Radio................................8W-47
Rear Window Defogger..................8W-48
Rear Window Defogger Switch.............8W-48
Remote Keyless Entry Module.............8W-61
Remote Keyless Entry Program
Module Connector....................8W-61
PL8W - 02 COMPONENT INDEX 8W - 02 - 1
Page 454 of 1200

8W-15 GROUND DISTRIBUTION
Component Page
A/C Compressor Clutch...............8W-15-5, 6
A/C Compressor Clutch Relay..........8W-15-5, 6
A/C Heater Control....................8W-15-9
ABS Warning Lamp Relay............8W-15-7, 8
Airbag Control Module...............8W-15-7, 8
Ash Receiver Lamp................8W-15-10, 11
Battery...........................8W-15-7, 8
Brake Warning Lamp Switch..........8W-15-2, 3
Center High Mounted Stop Lamp.....8W-15-12, 14
Cigar Lighter Relay...................8W-15-11
Cigar Lighter/Power Outlet..........8W-15-10, 11
Clockspring..........................8W-15-7
Combination Flasher.................8W-15-7, 8
Controller Anti-Lock Brake............8W-15-2, 3
Data Link Connector..................8W-15-4
Daytime Running Lamp Module..........8W-15-7
Diode No. 1........................8W-15-5, 6
Downstream Heated Oxygen Sensor.....8W-15-2, 3
Driver Door Lock Switch................8W-15-9
Driver Power Window Switch............8W-15-9
Engine Starter Motor Relay...........8W-15-2, 3
Fog Lamp Relay......................8W-15-3
Fog Lamp Switch....................8W-15-10
Front Fog Lamp Switch...............8W-15-11
Fuel Pump Module................8W-15-12, 13
G101.............................8W-15-2, 3
G102...............................8W-15-4
G103.............................8W-15-5, 6
G104.............................8W-15-7, 8
G105.............................8W-15-7, 8
G110.............................8W-15-7, 8
G111...............................8W-15-8
G201.............................8W-15-7, 8
G202.............................8W-15-7, 8
G203...............................8W-15-9
G204...........................8W-15-10, 11
G301...........................8W-15-12, 13
G302...........................8W-15-12, 14
G303...........................8W-15-12, 13
Glove Box Lamp And Switch.........8W-15-10, 11
Halo Lamp......................8W-15-10, 11
Headlamp Leveling Switch.............8W-15-11
Headlamp Switch.................8W-15-10, 11
High Speed Warning Module............8W-15-8
Horn...............................8W-15-2
Horn No. 1..........................8W-15-6
Horn No. 2..........................8W-15-3
Horn Switches.......................8W-15-7
Ignition Switch...................8W-15-10, 11Component Page
Immobilizer..........................8W-15-8
Instrument Cluster................8W-15-10, 11
Intermittent Wipe/Wash Switch........8W-15-7, 8
Left Back-Up Lamp................8W-15-12, 14
Left Fog Lamp.....................8W-15-5, 6
Left Headlamp.....................8W-15-2, 3
Left Headlamp Leveling Motor...........8W-15-3
Left License Lamp...................8W-15-14
Left Park/Turn Signal Lamp...........8W-15-2, 3
Left Rear Fog Lamp..................8W-15-14
Left Repeater Lamp...................8W-15-3
Left Tail/Stop Lamp..................8W-15-14
Left Tail/Stop/Turn Signal Lamp.........8W-15-12
Left Turn Signal Lamp................8W-15-14
License Lamp.......................8W-15-12
Map/Reading Lamps...............8W-15-10, 11
Power Folding Mirror Relay.............8W-15-9
Power Mirror Switch...................8W-15-9
Power Steering Pressure Switch..........8W-15-4
Power Sunroof Motor..................8W-15-9
Powertrain Control Module..............8W-15-4
PRNDL Lamp....................8W-15-10, 11
Radiator Fan Motor.................8W-15-2, 3
Radio.............................8W-15-7, 8
Rear Fog Lamp Switch................8W-15-11
Rear Window Defogger.............8W-15-12, 13
Rear Window Defogger Switch.........8W-15-7, 8
Remote Keyless Entry Module...........8W-15-7
Right Back-Up Lamp...............8W-15-12, 13
Right Fog Lamp....................8W-15-5, 6
Right Headlamp....................8W-15-5, 6
Right Headlamp Leveling Motor..........8W-15-6
Right License Lamp..................8W-15-14
Right Park/Turn Signal Lamp..........8W-15-5, 6
Right Rear Fog Lamp.................8W-15-13
Right Repeater Lamp..................8W-15-6
Right Tail/Stop Lamp.................8W-15-13
Right Tail/Stop/Turn Signal Lamp.......8W-15-12
Right Turn Signal Lamp...............8W-15-13
Seat Belt Switch..................8W-15-12, 14
Solid State Fan Relay................8W-15-2, 3
Stop Lamp Switch.....................8W-15-4
Sunroof Vent Switch...................8W-15-9
Underhood Lamp...................8W-15-2, 3
Upstream Heated Oxygen Sensor.......8W-15-2, 3
Vehicle Speed Control Servo.............8W-15-2
Vehicle Speed Control Switch............8W-15-7
Windshield Washer Pump Motor........8W-15-2, 3
PL8W - 15 GROUND DISTRIBUTION 8W - 15 - 1
Page 580 of 1200

8W-61 POWER DOOR LOCKS
Component Page
Clockspring..........................8W-61-7
Clutch Pedal Position Switch............8W-61-8
Diode No.3..........................8W-61-7
Driver Door Lock Motor............8W-61-12, 13
Driver Door Lock Switch......8W-61-10, 11, 14, 15
Driver Door Lock Switch..........8W-61-2, 3, 8, 9
Engine Starter Motor Relay.............8W-61-8
Fuse 2 (FB)..........................8W-61-7
Fuse 3 (FB)........8W-61-2, 3, 4, 5, 6, 8, 9, 10, 11
Fuse 3 (PDC)........................8W-61-6
Fuse 11 (FB).......................8W-61-6, 8
Fuse 13 (PDC).......................8W-61-7
Fuse Block.......8W-61-2, 3, 4, 5, 6, 7, 8, 9, 10, 11
G201.............................8W-61-6, 8
G203................8W-61-2, 3, 9, 10, 11, 14, 15
Headlamp Dimmer And Optical
Horn Switch.......................8W-61-7Component Page
Headlamp Switch.....................8W-61-7
Horn Relay..........................8W-61-7
Horn Switches.......................8W-61-7
Ignition Switch.......................8W-61-8
Immobilizer................8W-61-3, 5, 8, 14, 15
Immobilizer Engine Sensor..............8W-61-8
Left Rear Door Lock Motor..........8W-61-12, 13
Passenger Door Lock Motor..........8W-61-12, 13
Passenger Door Lock
Switch..........8W-61-4, 5, 8, 9, 10, 11, 14, 15
Power Distribution Center............8W-61-6, 7
Powertrain Control Module..............8W-61-8
Remote Keyless Entry Module. . .8W-61-2, 4, 6, 7, 12
Remote Keyless Entry Program
Module Connector...................8W-61-6
Right Rear Door Lock Motor.........8W-61-12, 13
Time Out Relay.......................8W-61-7
PL8W - 61 POWER DOOR LOCKS 8W - 61 - 1