tra DODGE NEON 2000 Service Repair Manual
[x] Cancel search | Manufacturer: DODGE, Model Year: 2000, Model line: NEON, Model: DODGE NEON 2000Pages: 1285, PDF Size: 29.42 MB
Page 379 of 1285

column to slide the SKIM antenna ring from around
the ignition switch lock cylinder housing.
(7) Remove the SKIM from the vehicle.
INSTALLATION
(1) For installation, reverse the above procedures.
(2) If the SKIM is replaced with a new unit, a
DRB IIItscan tool MUST be used to initialize the
new SKIM and to program at least two Sentry Key
transponders. Refer to Sentry Key Immobilizer Mod-
ule Initialization in this section.
VEHICLE THEFT/SECURITY SYSTEM DECK LID
SECURITY (KNOCK OUT) SWITCH
The Vehicle Theft Security System (VTSS) Deck
Lid Security (Knock Out) Switch is mounted to the
back of the deck lid lock cylinder.
REMOVAL
(1) Open deck lid.
(2) Disconnect wire connector to switch.
(3) Remove the spring clip retainer.
(4) Pull switch off of deck lid lock cylinder and
remove from vehicle.
INSTALLATION
For installation, reverse the above procedures.
8Q - 8 VEHICLE THEFT/SECURITY SYSTEMPL
REMOVAL AND INSTALLATION (Continued)
Page 380 of 1285

POWER WINDOWS
TABLE OF CONTENTS
page page
DESCRIPTION AND OPERATION
INTRODUCTION..........................1
DIAGNOSIS AND TESTING
WIRING TEST............................1
WINDOW SWITCH........................1WINDOW MOTOR.........................1
REMOVAL AND INSTALLATION
WINDOW SWITCH........................2
WINDOW MOTOR.........................2
DESCRIPTION AND OPERATION
INTRODUCTION
The window lift motors are of the permanent mag-
net type. A battery positive and negative connection
to either of the two motor terminals will cause the
motor to rotate in one direction. Reversing current
through these same two connections will cause the
motor to rotate in the opposite direction.
Each individual motor is grounded through the
master switch.
DIAGNOSIS AND TESTING
WIRING TEST
The following wiring test determines whether or
not voltage is continuous through the body harness
to the power window switches.
Remove switch for testing. Connect a voltmeter
positive lead to Pin 4 and negative lead to Pin 3 of
the switch harness connector. Turn ignition switch to
the ON position. Voltmeter should read battery volt-
age. If OK, go to Window Switch Diagnosis and Test-
ing. If not OK, check the 30 amp circuit breaker in
the fuse block or for a broken wire. Refer to Group
8W-Wiring Diagrams, for Connector Pin-Outs and
circuit descriptions.
WINDOW SWITCH
Remove the switch from its mounting, refer to Win-
dow Switch Removal and Installation in this section.
Using an ohmmeter, test the window switch for con-
tinuity in all positions Refer to Power Window
Switch Continuity table to determine if continuity is
correct. If the results are not obtained, replace the
switch.
WINDOW MOTOR
(1) Remove door trim panel. Refer to Group
23-Body, Front Door Trim Panel Removal and Instal-
lation.
(2) Connect positive (+) lead from a test battery to
either of the two motor terminals.
(3) Connect negative (-) lead from test battery to
remaining motor terminal.
(4) The motor should now rotate in one direction to
either move window up or down.
(a) If window happens to already be in full UP
position and motor is connected so as to move it in
UP direction no movement will be observed.
(b) Likewise, motor connected to move window
in DOWN direction no movement will be observed
if window is already in full DOWN position.
(c) Reverse battery leads in Step 2 and Step 3
and window should now move. If window does not
move, remove motor. Refer to Window Motor
Removal and Installation in this section.
(5) If window moved completely up or down, the
test leads should be reversed one more time to com-
plete a full window travel inspection.
POWER WINDOW SWITCH CONTINUITY
SWITCH POSITION CONTINUITY BETWEEN
OFF PIN 1 AND 4
PIN 2 AND 5
PIN 3 AND 8
UP PIN 1 AND 4
PIN 1 AND 8
PIN 2 AND 5
DOWN PIN 1 AND 4
PIN 1 AND 5
PIN 3 AND 8
PLPOWER WINDOWS 8S - 1
Page 387 of 1285

(2) Remove the switch bezel from the drivers door
panel (Fig. 4). Gently pry the bezel straight up to
unsnap the retaining clips.
(3) Disconnect the power mirror multi-function
switch electrical connector (Fig. 5).
(4) Remove the (2) switch retaining screws and
remove the switch from the switch bezel (Fig. 5).
INSTALLATION
(1) Connect the power mirror multi-function
switch electrical connector (Fig. 6).
(2) Verify switch / mirror operation.
(3) Position the switch in the switch bezel and
install the (2) retaining screws (Fig. 6).
(4) Install the switch bezel assembly on the door
trim panel.
(5) Connect the negative battery cable.
POWER FOLD-AWAY MIRROR
REMOVAL
(1) Disconnect the negative battery cable.
(2) Remove the appropriate front door trim panel.
Refer to Group 23, BODY for the procedure.
Fig. 2 Power Fold Away Mirror Switch TestFig. 3 Power Fold Away Mirror Switch Circuits
Fig. 4 Power Fold-Away Mirror Switch
1 ± RIGHT FRONT DOOR TRIM PANEL
2 ± SWITCH BEZEL
3 ± POWER FOLD-AWAY MIRROR SWITCH
8T - 2 POWER MIRRORSPL
REMOVAL AND INSTALLATION (Continued)
Page 390 of 1285

CHIME WARNING/REMINDER SYSTEM
TABLE OF CONTENTS
page page
DESCRIPTION AND OPERATION
INTRODUCTION..........................1
DIAGNOSIS AND TESTING
FASTEN SEAT BELTS......................1
HEADLAMPS LEFT ON.....................1
KEY LEFT IN IGNITION SWITCH.............1CHIME SYSTEM CONDITIONS...............1
REMOVAL AND INSTALLATION
CHIME..................................2
SEAT BELT BUCKLE.......................2
HEADLAMP SWITCH......................2
KEY-IN SWITCH..........................2
DESCRIPTION AND OPERATION
INTRODUCTION
WARNING: ON VEHICLES EQUIPPED WITH AN AIR-
BAG, REFER TO THE AIRBAG PORTION OF THIS
SECTION FOR STEERING WHEEL OR SWITCH
REMOVAL AND INSTALLATION PROCEDURES.
The seat belt reminder system uses both visual
and audible signals. A combined seat belt and key
reminder chime with a red light on the instrument
panel.
The system will always illuminate the seat belt
reminder lamp for four to eight seconds when the
ignition switch is turned to the ON position. The
CHIME will sound during the same time interval if
the driver's seat belt is not fastened. Passenger belts
are not connected to the system.
The chime will activate if the drivers door is
opened and:
²The key is in the ignition switch, with the igni-
tion switch in either the OFF or accessory (ACC)
position.
²The head lamps are ON.
The chime is integral to the instrument cluster.
DIAGNOSIS AND TESTING
FASTEN SEAT BELTS
To test the fasten seat belts function, turn the igni-
tion switch to the ON position with the driver's seat
belt unbuckled and fully retracted. The seat belt
warning lamp should light for four to eight seconds
and the tone should sound three to five times.
If the lamp does not light, check the connection at
the seat belt retractor and the LED in the instru-
ment cluster. Replace as necessary.
HEADLAMPS LEFT ON
These are the conditions that have to be met for
the headlamps on, chime function to work:
²Headlamps ON.
²Driver's door open.
²Key removed from the ignition switch.
Chime should sound until headlamps are turned
off or driver's door is closed.
If these conditions are met and there is still a
problem with the system, replace the instrument
cluster. Refer to Group 8E-Instrument Panel and
Systems, Instrument Cluster Removal and Installa-
tion.
KEY LEFT IN IGNITION SWITCH
To test the key left in ignition function, insert key
into the ignition and open the driver's door. Chime
should sound until key is removed from ignition or
driver's door is closed.
If these conditions are met and there is still a
problem with the system, replace the instrument
cluster. Refer to Group 8E-Instrument Panel and
Systems, Instrument Cluster Removal and Installa-
tion.
CHIME SYSTEM CONDITIONS
NO TONE WHEN IGNITION SWITCH IS TURNED ON
AND DRIVERS SEAT BELT IS UNBUCKLED
(1) Using an ohmmeter, with the seat belt fully
retracted, check for continuity to ground at Pin 25 of
the cluster harness connector. If OK, go to step 2. If
not OK, repair as necessary.
(2) Using voltmeter, check for battery feed at Pin
21 of the cluster harness connector. Check for igni-
tion feed at Pin 15 of the cluster harness connector.
If not OK, repair as necessary.
PLCHIME WARNING/REMINDER SYSTEM 8U - 1
Page 397 of 1285

CIRCUIT INFORMATION
Each wire shown in the diagrams contains a code
which identifies the main circuit, part of the main
circuit, gage of wire, and color (Fig. 1).
CIRCUIT FUNCTIONS
All circuits in the diagrams use an alpha/numeric
code to identify the wire and its function. To identify
which circuit code applies to a system, refer to the
Circuit Identification Code Chart. This chart shows
the main circuits only and does not show the second-
ary codes that may apply to some models.
Fig. 1 Wire Code Identification
1 ± COLOR OF WIRE (LIGHT BLUE WITH YELLOW TRACER)
2 ± GAUGE OF WIRE (18 GAUGE)
3 ± PART OF MAIN CIRCUIT (VARIES DEPENDING ON
EQUIPMENT)
4 ± MAIN CIRCUIT IDENTIFICATION
WIRE COLOR CODE CHART
COLOR CODE COLORSTANDARD
TRACER
COLOR
BL BLUE WT
BK BLACK WT
BR BROWN WT
DB DARK BLUE WT
DG DARK GREEN WT
GY GRAY BK
LB LIGHT BLUE BK
LG LIGHT GREEN BK
OR ORANGE BK
PK PINK BK or WT
RD RED WT
TN TAN WT
VT VIOLET WT
WT WHITE BK
YL YELLOW BK
* WITH TRACER
CIRCUIT IDENTIFICATION CODE CHART
CIRCUIT FUNCTION
A BATTERY FEED
B BRAKE CONTROLS
C CLIMATE CONTROLS
D DIAGNOSTIC CIRCUITS
E DIMMING ILLUMINATION CIRCUITS
F FUSED CIRCUITS
G MONITORING CIRCUITS (GAUGES)
H OPEN
I NOT USED
J OPEN
K POWERTRAIN CONTROL MODULE
L EXTERIOR LIGHTING
M INTERIOR LIGHTING
N NOT USED
O NOT USED
P POWER OPTION (BATTERY FEED)
Q POWER OPTIONS (IGNITION FEED)
R PASSIVE RESTRAINT
S SUSPENSION/STEERING
T TRANSMISSION/TRANSAXLE/
TRANSFER CASE
U OPEN
V SPEED CONTROL, WIPER/WASHER
W OPEN
X AUDIO SYSTEMS
Y OPEN
Z GROUNDS
8W - 01 - 4 8W - 01 GENERAL INFORMATIONPL
DESCRIPTION AND OPERATION (Continued)
Page 398 of 1285

SECTION IDENTIFICATION
The wiring diagrams are grouped into individual
sections. If a component is most likely found in a par-
ticular group, it will be shown complete (all wires,
connectors, and pins) within that group. For exam-
ple, the Auto Shutdown Relay is most likely to be
found in Group 30, so it is shown there complete. It
can, however, be shown partially in another group if
it contains some associated wiring.
SYMBOLS
International symbols are used throughout the wir-
ing diagrams. These symbols are consistent with
those being used around the world.
GROUP TOPIC
8W-01 thru
8W-09General Information and Diagram
Overview
8W-10 thru
8W-19Main Sources of Power and Vehicle
Grounding
8W-20 thru
8W-29Starting and Charging
8W-30 thru
8W-39Powertrain/Drivetrain Systems
8W-40 thru
8W-49Body Electrical items and A/C
8W-50 thru
8W-59Exterior Lighting, Wipers, and Trailer
To w
8W-60 thru
8W-69Power Accessories
8W-70 Splice Information
8W-80 Connector Pin Outs
8W-90 Connector Locations (including
grounds)
8W-95 Splice Locations
PL8W - 01 GENERAL INFORMATION 8W - 01 - 5
DESCRIPTION AND OPERATION (Continued)
Page 400 of 1285

TERMINOLOGY
This a list of terms with there definitions used in
the wiring diagrams.
Built-Up-Export....... Vehicles Built For Sale In
Markets Other Than North America
Except-Built-Up-Export . Vehicles Built For Sale In
North America
LHD ................Left Hand Drive Vehicles
RHD ...............Right Hand Drive Vehicles
ATX . . Automatic Transmission-Front Wheel Drive
MTX ....Manual Transmission-Front Wheel Drive
AT ....Automatic Transmission-Rear Wheel Drive
MT......Manual Transmission-Rear Wheel Drive
SOHC...........Single Over Head Cam Engine
DOHC............Dual Over Head Cam Engine
CONNECTOR INFORMATION
CAUTION: Not all connectors are serviced. Some
connectors are serviced only with a harness. A typ-
ical example might be the Supplemental Restraint
System connectors. Always check parts availability
before attempting a repair.
IDENTIFICATION
In-line connectors are identified by a number, as
follows:
²In-line connectors located on theengine com-
partment harnessareC100series numbers.
²Connectors located on theinstrument panel
harnessareC200series numbers.
²Connectors located on thebody harnessare
C300series numbers.
²Jumper harness connectorsareC400series
numbers.
²Grounds and ground connectorsare identi-
fied with aªGºand follow the same series number-
ing as the in-line connector.
Component connectors are identified by the compo-
nent name instead of a number. Multiple connectors
on a component use a C1, C2, etc. identifier.
LOCATIONS
Section 8W-90 contains connector/ground location
illustrations. The illustrations contain the connector
name (or number)/ground number and component
identification. Connector/ground location charts in
Section 8W-90 reference the illustration number for
components and connectors.
Section 8W-80 shows each connector and the cir-
cuits involved with that connector. The connectors
are identified using the name/number on the Dia-
gram pages.
SPLICE LOCATIONS
Splice Location charts in Section 8W-70 show the
entire splice, and provide references to other sections
the splice serves.
Section 8W-95 contains illustrations that show the
general location of the splices in each harness. The
illustrations show the splice by number, and provide
a written location.
NOTES, CAUTIONS, and WARNINGS
Throughout this group additional important infor-
mation is presented in three ways; Notes, Cautions,
and Warnings.
NOTESare used to help describe how switches or
components operate to complete a particular circuit.
They are also used to indicate different conditions
that may appear on the vehicle. For example, an
up-to and after condition.
CAUTIONSare used to indicate information that
could prevent making an error that may damage the
vehicle.
WARNINGSprovide information to prevent per-
sonal injury and vehicle damage. Below is a list of
general warnings that should be followed any time a
vehicle is being serviced.
WARNING: ALWAYS WEAR SAFETY GLASSES FOR
EYE PROTECTION.
WARNING: USE SAFETY STANDS ANYTIME A PRO-
CEDURE REQUIRES BEING UNDER A VEHICLE.
WARNING: BE SURE THAT THE IGNITION SWITCH
ALWAYS IS IN THE OFF POSITION, UNLESS THE
PROCEDURE REQUIRES IT TO BE ON.
WARNING: SET THE PARKING BRAKE WHEN
WORKING ON ANY VEHICLE. AN AUTOMATIC
TRANSMISSION SHOULD BE IN PARK. A MANUAL
TRANSMISSION SHOULD BE IN NEUTRAL.
WARNING: OPERATE THE ENGINE ONLY IN A
WELL-VENTILATED AREA.
WARNING: KEEP AWAY FROM MOVING PARTS
WHEN THE ENGINE IS RUNNING, ESPECIALLY THE
FAN AND BELTS.
WARNING: TO PREVENT SERIOUS BURNS, AVOID
CONTACT WITH HOT PARTS SUCH AS THE RADIA-
TOR, EXHAUST MANIFOLD(S), TAIL PIPE, CATA-
LYTIC CONVERTER, AND MUFFLER.
PL8W - 01 GENERAL INFORMATION 8W - 01 - 7
DESCRIPTION AND OPERATION (Continued)
Page 402 of 1285

²Connectors are fully seated
²Spread terminals, or terminal push out
²Terminals in the wiring assembly are fully
seated into the connector/component and locked in
position
²Dirt or corrosion on the terminals. Any amount
of corrosion or dirt could cause an intermittent prob-
lem
²Damaged connector/component casing exposing
the item to dirt and moisture
²Wire insulation that has rubbed through causing
a short to ground
²Some or all of the wiring strands broken inside
of the insulation covering
²Wiring broken inside of the insulation.
TROUBLESHOOTING TESTS
Before beginning any tests on a vehicles electrical
system use the Wiring Diagrams and study the cir-
cuit. Also refer to the Troubleshooting Wiring Prob-
lems in this section.
TESTING FOR VOLTAGE POTENTIAL
(1) Connect the ground lead of a voltmeter to a
known good ground (Fig. 4).
(2) Connect the other lead of the voltmeter to the
selected test point. The vehicle ignition may need to
be turned ON to check voltage. Refer to the appropri-
ate test procedure.
TESTING FOR CONTINUITY
(1) Remove the fuse for the circuit being checked
or, disconnect the battery.(2) Connect one lead of the ohmmeter to one side
of the circuit being tested (Fig. 5).
(3) Connect the other lead to the other end of the
circuit being tested. Low or no resistance means good
continuity.
TESTING FOR A SHORT TO GROUND
(1) Remove the fuse and disconnect all items
involved with the fuse.
(2) Connect a test light or a voltmeter across the
terminals of the fuse.
(3) Starting at the fuse block, wiggle the wiring
harness about six to eight inches apart and watch
the voltmeter/test lamp.
(4) If the voltmeter registers voltage or the test
lamp glows, there is a short to ground in that gen-
eral area of the wiring harness.
TESTING FOR A SHORT TO GROUND ON FUSES
POWERING SEVERAL LOADS
(1) Refer to the wiring diagrams and disconnect or
isolate all items on the suspected fused circuits.
(2) Replace the blown fuse.
(3) Supply power to the fuse by turning ON the
ignition switch or re-connecting the battery.
(4) Start connecting the items in the fuse circuit
one at a time. When the fuse blows the circuit with
the short to ground has been isolated.
TESTING FOR A VOLTAGE DROP
(1) Connect the positive lead of the voltmeter to
the side of the circuit closest to the battery (Fig. 6).
Fig. 4 Testing for Voltage Potential
Fig. 5 Testing for Continuity
1 ± FUSE REMOVED FROM CIRCUIT
PL8W - 01 GENERAL INFORMATION 8W - 01 - 9
DIAGNOSIS AND TESTING (Continued)
Page 403 of 1285

(2) Connect the other lead of the voltmeter to the
other side of the switch or component.
(3) Operate the item.
(4) The voltmeter will show the difference in volt-
age between the two points.
TROUBLESHOOTING WIRING PROBLEMS
When troubleshooting wiring problems there are
six steps which can aid in the procedure. The steps
are listed and explained below. Always check for non-
factory items added to the vehicle before doing any
diagnosis. If the vehicle is equipped with these items,
disconnect them to verify these add-on items are not
the cause of the problem.
(1) Verify the problem.
(2) Verify any related symptoms. Do this by per-
forming operational checks on components that are
in the same circuit. Refer to the wiring diagrams.
(3) Analyze the symptoms. Use the wiring dia-
grams to determine what the circuit is doing, where
the problem most likely is occurring and where the
diagnosis will continue.
(4) Isolate the problem area.
(5) Repair the problem.
(6) Verify proper operation. For this step check for
proper operation of all items on the repaired circuit.
Refer to the wiring diagrams.
SERVICE PROCEDURES
WIRING REPAIR
When replacing or repairing a wire, it is important
that the correct gage be used as shown in the wiring
diagrams. The wires must also be held securely in
place to prevent damage to the insulation.
(1) Disconnect battery negative cable.
(2) Remove 1 inch of insulation from each end of
the wire.
(3) Place a piece of heat shrink tubing over one
side of the wire. Make sure the tubing will be long
enough to cover and seal the entire repair area.
(4) Spread the strands of the wire apart on each
part of the exposed wire (example 1) (Fig. 7).
(5) Push the two ends of wire together until the
strands of wire are close to the insulation (example
2) (Fig. 7).
(6) Twist the wires together (example 3) (Fig. 7).
(7) Solder the connection together using rosin core
type solder only.Do not use acid core solder.
(8) Center the heat shrink tubing over the joint,
and heat using a heat gun. Heat the joint until the
tubing is tightly sealed and sealant comes out of both
ends of the tubing.
(9) Secure the wire to the existing ones to prevent
chafing or damage to the insulation.
(10) Connect battery and test all affected systems.
Fig. 6 Testing for Voltage Drop
Fig. 7 Wire Repair
1 ± EXAMPLE 1
2 ± EXAMPLE 2
3 ± EXAMPLE 3
8W - 01 - 10 8W - 01 GENERAL INFORMATIONPL
DIAGNOSIS AND TESTING (Continued)
Page 406 of 1285

kit 6680. Pull on the wire to remove the terminal
from the connector (Fig. 16) (Fig. 17).
(5) Reset the terminal locking tang, if it has one.
(6) Insert the removed wire in the same cavity on
the repair connector.
(7) Repeat steps four through six for each wire in
the connector, being sure that all wires are inserted
into the proper cavities. For additional connector pin-
out identification, refer to the wiring diagrams.
(8) Insert the connector locking wedge into the
repaired connector, if required.
(9) Connect connector to its mating half/compo-
nent.
(10) Connect battery and test all affected systems.CONNECTOR AND TERMINAL REPLACEMENT
(1) Disconnect battery.
(2) Disconnect the connector (that is to be
repaired) from its mating half/component.
(3) Cut off the existing wire connector directly
behind the insulator. Remove six inches of tape from
the harness.
(4) Stagger cut all wires on the harness side at 1/2
inch intervals (Fig. 18).
(5) Remove 1 inch of insulation from each wire on
the harness side.
(6) Stagger cut the matching wires on the repair
connector assembly in the opposite order as was done
on the harness side of the repair. Allow extra length
for soldered connections. Check that the overall
length is the same as the original (Fig. 18).
(7) Remove 1 inch of insulation from each wire.
(8) Place a piece of heat shrink tubing over one
side of the wire. Be sure the tubing will be long
enough to cover and seal the entire repair area.
(9) Spread the strands of the wire apart on each
part of the exposed wires.
(10) Push the two ends of wire together until the
strands of wire are close to the insulation.
(11) Twist the wires together.
(12) Solder the connection together using rosin
core type solder only.Do not use acid core solder.
(13) Center the heat shrink tubing over the joint
and heat using a heat gun. Heat the joint until the
tubing is tightly sealed and sealant comes out of both
ends of the tubing.
(14) Repeat steps 8 through 13 for each wire.
(15) Re-tape the wire harness starting 1-1/2 inches
behind the connector and 2 inches past the repair.
(16) Re-connect the repaired connector.
Fig. 16 Terminal Removal
1 ± CONNECTOR
2 ± FROM SPECIAL TOOL KIT 6680
Fig. 17 Terminal Removal Using Special Tool
1 ± FROM SPECIAL TOOL KIT 6680
2 ± CONNECTOR
PL8W - 01 GENERAL INFORMATION 8W - 01 - 13
SERVICE PROCEDURES (Continued)