headlamp DODGE NEON 2000 Service Owner's Manual

Fig. 1 Headlamp Alignment Screen
1 ± VERTICAL CENTERLINE THROUGH FOCAL POINT CIRCLE
OF LEFT HEADLAMP
2 ± CENTERLINE OF VEHICLE
3 ± VERTICAL CENTERLINE THROUGH FOCAL POINT CIRCLE
OF RIGHT HEADLAMP4 ± HORIZONTAL CENTERLINE THROUGH FOCAL POINT
CIRCLES OF HEADLAMPS
5 ± GROUND
PLLAMPS 8L - 3
ADJUSTMENTS (Continued)

LAMP BULB SERVICE
TABLE OF CONTENTS
page page
REMOVAL AND INSTALLATION
CENTER HIGH MOUNTED STOP LAMP BULB....4
FRONT TURN SIGNAL LAMP BULB............4
FRONT POSITION LAMP BULB...............5
FRONT FOG LAMP BULB...................6
HEADLAMP BULB.........................6REAR LICENSE PLATE LAMP BULBS..........7
REAR FOG LAMP BULB....................8
SIDE REPEATER LAMP BULB................9
TAIL, STOP, BACK-UP AND TURN SIGNAL
LAMP BULBS..........................10
REMOVAL AND INSTALLATION
CENTER HIGH MOUNTED STOP LAMP BULB
REMOVAL
(1) Open the trunklid.
(2) Remove the CHMSL lamp socket from the
lamp assembly (Fig. 1). Rotate and pull the socket
straight from the CHMSL lamp.
(3) Remove the bulb from its socket.
INSTALLATION
(1) Install the bulb in its socket.
(2) Verify lamp operation.
(3) Install the CHMSL lamp socket in the lamp
assembly (Fig. 2).
(4) Close the trunklid.
FRONT TURN SIGNAL LAMP BULB
REMOVAL
(1) Remove the appropriate headlamp module from
the vehicle. Refer to the Headlamp Module removal
and installation procedure in this group.
Fig. 1 Center High Mounted Stop Lamp
1 ± C. H. M. S. L. LAMP RETAINING NUTS
2 ± C. H. M. S. L. LAMP ELECTRICAL CONNECTOR
3 ± TRUNK LID
4 ± C. H. M. S. L. LAMP
Fig. 2 Center High Mounted Stop Lamp
1 ± C. H. M. S. L. LAMP RETAINING NUTS
2 ± C. H. M. S. L. LAMP ELECTRICAL CONNECTOR
3 ± TRUNK LID
4 ± C. H. M. S. L. LAMP
8L - 4 LAMPSPL

(2) Rotate the turn signal lamp socket one-quarter
turn and pull straight from the headlamp assembly.
(3) Pull the turn signal lamp bulb straight from its
socket (Fig. 3).
INSTALLATION
(1) Install the turn signal lamp bulb in its socket.
(2) Connect the turn signal lamp electrical connec-
tor.
(3) Verify lamp operation.
(4) Install the turn signal lamp socket assembly in
the headlamp module.
(5) Install the headlamp module in the vehicle.
Refer to the Headlamp Module removal and installa-
tion procedure in this group.
FRONT POSITION LAMP BULB
REMOVAL
(1) Remove the appropriate headlamp module from
the vehicle. Refer to the Headlamp Module removal
and installation procedure in this group.
(2) Pull back the protective rubber boot to access
the front position lamp socket (Fig. 5).
(3) Pull the front position lamp socket from the
headlamp module (Fig. 5).
(4) Pull the front position lamp bulb straight from
its socket.
INSTALLATION
(1) Connect the 4-way electrical connector and ver-
ify lamp operation.
Fig. 3 Turn Signal Lamp
1 ± TURN SIGNAL LAMP BULB
2 ± HEADLAMP MODULE
3 ± TURN SIGNAL LAMP SOCKET
Fig. 4 Turn Signal Lamp
1 ± TURN SIGNAL LAMP BULB
2 ± HEADLAMP MODULE
3 ± TURN SIGNAL LAMP SOCKET
Fig. 5 Front Position Lamp
1 ± HEADLAMP BULB
2 ± FRONT POSITION LAMP SOCKET
PLLAMPS 8L - 5
REMOVAL AND INSTALLATION (Continued)

(2) Install the front position lamp socket in the
headlamp module (Fig. 6).
(3) Install the protective rubber boot in its original
position.
(4) Install the headlamp module in the vehicle.
Refer to the Headlamp Module removal and installa-
tion procedure in this group.
FRONT FOG LAMP BULB
REMOVAL
(1) Raise the vehicle on a hoist or position a
creeper under the front of the vehicle.
(2) Remove the front air dam retaining fasteners
and remove the air dam from the vehicle.
(3) Disconnect the fog lamp electrical connector by
reaching between the front fascia and the lower clo-
sure panel.
(4) Rotate the fog lamp bulb one-quarter turn and
pull straight from the lamp assembly.
INSTALLATION
(1) Install the fog lamp bulb in the lamp assembly.
(2) Connect the fog lamp electrical connector.
(3) Verify lamp operation.
(4) Install the front air dam and retaining fasten-
ers.
HEADLAMP BULB
REMOVAL
(1) Remove the appropriate headlamp module from
the vehicle. Refer to the Headlamp Module removal
and installation procedure in this group.
(2) Pull back the protective rubber boot from the
headlamp module (Fig. 7).
(3) Depress and slide the headlamp bulb retaining
clip to the side to unlock the headlamp bulb from the
headlamp module (Fig. 7).
(4) Pull the headlamp bulb straight from the mod-
ule (Fig. 8).
INSTALLATION
CAUTION: Do not touch the glass of the halogen
bulb with fingers or other possibly oily surfaces,
reduced bulb life will result.
(1) Install the headlamp bulb in the headlamp
module (Fig. 9) and secure in place with the metal
retaining clip (Fig. 10).
(2) Install the protective rubber boot in its original
position (Fig. 10).
(3) Install the headlamp module in the vehicle.
Refer to the Headlamp Module removal and installa-
tion procedure in this group.
Fig. 6 Front Position Lamp
1 ± HEADLAMP BULB
2 ± FRONT POSITION LAMP SOCKET
Fig. 7 Headlamp Bulb
1 ± HEADLAMP BULB RETAINING CLIP
2 ± HEADLAMP BULB
3 ± PROTECTIVE BOOT
4 ± HEADLAMP MODULE
8L - 6 LAMPSPL
REMOVAL AND INSTALLATION (Continued)

REAR LICENSE PLATE LAMP BULBS
REMOVAL
(1) Remove the license plate lamp retaining screws
(Fig. 8).
Fig. 8 Removing Headlamp Bulb
1 ± HEADLAMP BULB
2 ± FRONT POSITION LAMP SOCKET
Fig. 9 Installing Headlamp Bulb
1 ± HEADLAMP BULB
2 ± FRONT POSITION LAMP SOCKET
Fig. 10 Headlamp Bulb
1 ± HEADLAMP BULB RETAINING CLIP
2 ± HEADLAMP BULB
3 ± PROTECTIVE BOOT
4 ± HEADLAMP MODULE
Fig. 11 Rear License Plate Lamps
1 ± LICENSE PLATE LAMPS
2 ± REAR BUMPER COVER
3 ± LICENSE PLATE LAMP RETAINING SCREWS
PLLAMPS 8L - 7
REMOVAL AND INSTALLATION (Continued)

LAMP SERVICE
TABLE OF CONTENTS
page page
GENERAL INFORMATION
HEADLAMP SWITCH......................12
HEADLAMP LEVELING SWITCH.............12
HEADLAMP DIMMER SWITCH...............12
REMOVAL AND INSTALLATION
CENTER HIGH MOUNTED STOP LAMP
(CHMSL)..............................12HEADLAMP MODULE.....................12
HEADLAMP LEVELING MOTOR..............14
FRONT FOG LAMP.......................15
REAR LICENSE PLATE LAMPS..............15
REAR FOG LAMP........................15
SIDE REPEATER LAMP....................17
TAIL, STOP AND TURN SIGNAL LAMP........18
GENERAL INFORMATION
HEADLAMP SWITCH
Service procedures for the headlamp switch can be
found in Group 8E, Instrument Panel and Gauges.
More information can be found in Group 8W, Wiring
Diagrams.
HEADLAMP LEVELING SWITCH
Service procedures for the headlamp leveling
switch can be found in Group 8E, Instrument Panel
Systems. More information can be found in Group
8W, Wiring Diagrams.
HEADLAMP DIMMER SWITCH
The headlamp dimmer switch is incorporated into
the multi-function (turn signal) switch. Proper proce-
dures can be found in Group 8J, Turn Signal and
Flashers. More information can be found in Group
8W, Wiring Diagrams.
REMOVAL AND INSTALLATION
CENTER HIGH MOUNTED STOP LAMP
(CHMSL)
REMOVAL
(1) Open the trunklid
(2) Remove the CHMSL lamp socket from the
lamp assembly (Fig. 1). Rotate and pull the socket
straight from the CHMSL lamp.
(3) Remove the (2) CHMSL lamp retaining nuts
(Fig. 1) and remove the lamp from the trunklid.
INSTALLATION
(1) Position the CHMSL lamp on the mounting
studs and install the (2) retaining nuts (Fig. 2).
Torque the nuts to 12 N´m (106 in. lbs.).(2) Install the CHMSL lamp socket in the lamp
assembly (Fig. 2).
(3) Close the trunklid and verify lamp operation.
HEADLAMP MODULE
REMOVAL
(1) Open the hood and disconnect the negative bat-
tery cable.
(2) Remove the (2) headlamp module retaining
screws (Fig. 3).
(3) Remove the upper front fascia retaining screw
(Fig. 3).
Fig. 1 Center High Mounted Stop Lamp
1 ± C. H. M. S. L. LAMP RETAINING NUTS
2 ± C. H. M. S. L. LAMP ELECTRICAL CONNECTOR
3 ± TRUNK LID
4 ± C. H. M. S. L. LAMP
8L - 12 LAMPSPL

(4) Gently pull the outboard side of the headlamp
module straight out to disengage the locating pin in
the headlamp housing from the fender.
(5) While holding the front fascia away from the
front closure panel, gently pull the headlamp modulestraight out far enough to access the electrical con-
nections (Fig. 4).
(6) Disconnect the headlamp bulb, front turn sig-
nal lamp bulb, and the 4-way electrical connector
located at the bottom of the headlamp module.
NOTE: The turn signal and 4-way electrical connec-
tors have a primary and secondary latch system.
(7) While holding the front fascia away from the
front closure panel, remove the headlamp module
from the vehicle (Fig. 4).
INSTALLATION
(1) While holding the front fascia away from the
front closure panel, position the headlamp module
and restore the electrical connections.
(2) While holding the front fascia away from the
front closure panel, insert the inboard side of the
headlamp module behind the fascia. Position the
headlamp locating pin into the slotted hole in the
fender.
(3) Install the (2) headlamp module retaining
screws (Fig. 5). Torque the bolts to 4.5 N´m (40 in.
lbs.).
NOTE: The outboard headlamp module retaining
screw must pass through the hole in the bottom of
the headlamp housing to properly secure the head-
lamp module.
(4) Install the upper front fascia retaining screw
(Fig. 5).
(5) Connect the negative battery cable.
Fig. 2 Center High Mounted Stop Lamp
1 ± C. H. M. S. L. LAMP RETAINING NUTS
2 ± C. H. M. S. L. LAMP ELECTRICAL CONNECTOR
3 ± TRUNK LID
4 ± C. H. M. S. L. LAMP
Fig. 3 Headlamp Module Retaining Bolts
1 ± HEADLAMP MODULE RETAINING SCREWS
2 ± FASCIA RETAINING SCREW
Fig. 4 Removing Headlamp Module
PLLAMPS 8L - 13
REMOVAL AND INSTALLATION (Continued)

HEADLAMP LEVELING MOTOR
REMOVAL
(1) Remove the appropriate headlamp module from
the vehicle. Refer to the HEADLAMP MODULE
removal and installation procedure in this group.(2) Disconnect the headlamp leveling motor electri-
cal connector (Fig. 6). Depress the steel retaining clip
while pulling the connector from the motor.
(3) Rotate the headlamp leveling motor and pull it
straight out of the headlamp module (Fig. 6). Signif-
icant force will be required to unsnap the ball and
socket connection between the headlamp leveling
motor and the headlamp assembly.
INSTALLATION
(1) Install the headlamp leveling motor in the
headlamp module. Push the headlamp leveling motor
pushrod straight into its mating socket while holding
the headlamp in the fully retracted position. This
will prevent the headlamp assembly from moving
while the ball and socket connection is restored.
Assistance from another person may simplify this
procedure.
(2) Once the ball and socket connection is secured,
push and rotate the headlamp leveling motor into the
headlamp module to lock in place (Fig. 7).
(3) Connect the headlamp leveling motor electrical
connector by pushing it straight on (Fig. 7).
(4) Install the headlamp module in the vehicle.
Refer to the HEADLAMP MODULE removal and
installation procedure in this group.
Fig. 5 Headlamp Module Retaining Bolts
1 ± HEADLAMP MODULE RETAINING SCREWS
2 ± FASCIA RETAINING SCREW
Fig. 6 Headlamp Leveling Motor
1 ± HEADLAMP LEVELING MOTOR ELECTRICAL CONNECTOR
2 ± RETAINING CLIP
3 ± HEADLAMP LEVELING MOTOR
4 ± HEADLAMP MODULE
Fig. 7 Headlamp Leveling Motor
1 ± HEADLAMP LEVELING MOTOR ELECTRICAL CONNECTOR
2 ± RETAINING CLIP
3 ± HEADLAMP LEVELING MOTOR
4 ± HEADLAMP MODULE
8L - 14 LAMPSPL
REMOVAL AND INSTALLATION (Continued)

BULB APPLICATION
TABLE OF CONTENTS
page page
GENERAL INFORMATION
INTRODUCTION.........................19
SPECIFICATIONS
EXTERIOR LAMPS........................19INTERIOR LAMPS........................19
GENERAL INFORMATION
INTRODUCTION
The following Bulb Application Tables list the lamp
title on the left side of the column and trade number
or part number on the right.
CAUTION: Do not use bulbs that have a higher can-
dle power than the bulb listed in the Bulb Applica-
tion Table. Damage to lamp can result.
Do not touch halogen bulbs with fingers or other
possibly oily surfaces. Bulb life will be reduced.
If a halogen bulb is contaminated with oil, clean
bulb with denatured alcohol or ammonia based sol-
vent.
SPECIFICATIONS
EXTERIOR LAMPS
LAMP BULB
Lowbeam Headlamp..................9006XS
Highbeam Headlamp.................9005XS
Center High Mounted Stop.............W16W
Front Position........................ W5W
Side Repeater / Turn Signal............... 37R
Rear License Plate..................... W5W
Front Turn Signal....................P214W
Tail/Stop...........................P27/7W
Rear Turn Signal....................P27/7W
Back-up...........................P27/7W
Rear Fog Lamp......................P27/7W
INTERIOR LAMPS
LAMP BULB
ABS ...............................PC194
Airbag.............................PC194
AshTray .............................. 161
Brake Warning System Indicator.........PC194
Cigar Lighter.......................... 203
Climate Controls........................ 203
Console Gear Selector.................... 161
Dome Light............................ 578
Glove Box............................. 194
High Beam Indicator..................PC194
Ignition Key........................... 161
Instrument Cluster...................PC194
Rear Cargo............................ 912
Seat Belt Indicator.....................PC74
Service Engine Soon...................PC194
Turn Signal Indicator..................PC194
Underhood............................ 105
Visor Vanity........................6501966
Volts Indicator........................PC74
PLLAMPS 8L - 19

VEHICLE THEFT/SECURITY SYSTEM
TABLE OF CONTENTS
page page
DESCRIPTION AND OPERATION
INTRODUCTION..........................1
VEHICLE THEFT/SECURITY SYSTEM (VTSS)...1
SENTRY KEY IMMOBILIZER SYSTEM (SKIS)...2
SENTRY KEY IMMOBILIZER MODULE
(SKIM)................................2
SENTRY KEY IMMOBILIZER SYSTEM
TRANSPONDER.........................3
SENTRY KEY IMMOBILIZER SYSTEM
INDICATOR LAMP.......................4
TRIGGERING THE VTSS....................4
DIAGNOSIS AND TESTING
SENTRY KEY IMMOBILIZER SYSTEM.........4
VEHICLE THEFT/SECURITY SYSTEM (VTSS)...5SERVICE PROCEDURES
SENTRY KEY IMMOBILIZER SYSTEM
INITIALIZATION.........................5
SENTRY KEY IMMOBILIZER SYSTEM
TRANSPONDER PROGRAMMING...........5
SWITCHING OPERATING MODES/
CONFIGURING A NEW MODULE............6
REMOVAL AND INSTALLATION
DOOR CYLINDER LOCK SWITCH.............7
HOOD AJAR SWITCH......................7
SENTRY KEY IMMOBILIZER MODULE
(SKIM)................................7
VEHICLE THEFT/SECURITY SYSTEM DECK
LID SECURITY (KNOCK OUT) SWITCH.......8
DESCRIPTION AND OPERATION
INTRODUCTION
The Vehicle Theft/Security System (VTSS) is
designed to protect against whole vehicle theft. The
system monitors vehicle doors, hood, trunk key cylin-
der, and ignition for unauthorized operation.
The VTSS activates:
²Sounding of the horn.
²Flashing of the park lamps.
²Flashing of the headlamps.
The RKE Module has three modes of operation
including customer usage mode, dealer lot storage
mode, and shipping mode. The customer usage mode
provides full functionality of the module and is the
mode in which the RKE Module should be operating
when used by the customer. Dealer lot storage mode
and shipping mode are reduced power modes meant
to extend vehicle battery life during shipping and
storage in the dealer lot. Dealer lot storage mode pro-
vides limited VTSS and power door lock functions,
and disables the Remote Keyless Entry (RKE) func-
tions. This mode is intended to be used when the
vehicle is on the dealer lot to provide VTSS coverage
of the vehicle while minimizing battery drain. Ship-
ping mode disables all normal functions of the mod-
ule with the exception of communications over the
vehicle's PCI bus, and is intended to be used when
the vehicle is shipped from the assembly plant. The
dealer must remove the module from shipping modeand place it into either the dealer lot storage or cus-
tomer usage modes of operation.
NOTE: The dealer must remove the module from
ªShip Modeº and place the RKE Module into either
the ªDealer Lotº storage or ªCustomer Usageº
modes of operation after receiving the vehicle from
the assembly plant. Refer to Switching Operating
Modes/Configuring a New Module under Service
Procedures in this section.
VEHICLE THEFT/SECURITY SYSTEM (VTSS)
In the customer usage mode of operation, the sys-
tem is armed when the vehicle is locked using the:
²Power door lock switches.
²Remote Keyless Entry (RKE) transmitter.
After the vehicle is locked and the last door is
closed, the circular red VTSS indicator in the instru-
ment cluster will flash quickly for 16 seconds, indi-
cating that arming is in progress. If no monitored
systems are activated during this period (excluding
the hood and trunk key cylinder), the system will
arm. After 16 seconds, the LED will continue to flash
at a slower rate indicating the system is armed.
If the hood ajar switch and/or trunk key cylinder
switch(s) are not sensed by the system, the indicator
LED will remain lit during the arming process,
although the system will still arm. If the VTSS indi-
cator does not illuminate at all upon door closing it
indicates that the system is not arming.
PLVEHICLE THEFT/SECURITY SYSTEM 8Q - 1