engine DODGE POWER WAGON 2005 2.G Repair Manual

FUEL REQUIREMENTS
The 5.7L engine is designed to meet all
emissions regulations and provide satisfac-
tory fuel economy and performance when
using high quality unleaded gasoline hav-
ing an octane range of 87 to 89. The manu-
facturer recommends the use of 89 octane
for optimum performance.The routine use
of premium gasoline is not recommended. The use of
premium gasoline will provide no benefit over high
quality regular and mid-grade gasolines, and in some
circumstances may result in poorer performance.
Light spark knock at low engine speeds is not harmful to
your engine. However, continued heavy spark knock at
high speeds can cause damage and immediate service is
required.Poor quality gasoline can cause problems such as hard
starting, stalling and hesitations. If you experience these
symptoms, try another brand of“regular”gasoline be-
fore considering service for the vehicle.
Over 40 auto manufacturers world-wide have issued and
endorsed consistent gasoline specifications (the World-
wide Fuel Charter, WWFC) to define fuel properties
necessary to deliver enhanced emissions, performance
and durability for your vehicle. We recommend the use
of gasolines that meet the WWFC specifications if they
are available.
Reformulated Gasoline
Many areas of the country require the use of cleaner
burning gasoline referred to as“Reformulated Gasoline.”
Reformulated gasolines contain oxygenates, and are spe-
cifically blended to reduce vehicle emissions and im-
prove air quality.
5.7L Engines
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We strongly support the use of reformulated gasolines.
Properly blended reformulated gasolines will provide
excellent performance and durability for the engine and
fuel system components.
Gasoline/Oxygenate Blends
Some fuel suppliers blend unleaded gasoline with oxy-
genates such as 10% ethanol, MTBE and ETBE. Oxygen-
ates are required in some areas of the country during the
winter months to reduce carbon monoxide emissions.
Fuels blended with these oxygenates may be used in
your vehicle.
CAUTION!
DO NOT use gasolines containing METHANOL.
Gasoline containing methanol may damage critical
fuel system components.
MMT In Gasoline
MMT is a manganese-containing metallic additive that is
blended into some gasoline to increase octane. Gasolines
blended with MMT provide no performance advantage
beyond gasolines of the same octane number without
MMT. Gasolines blended with MMT reduce spark plug
life and reduce emission system performance. We recom-
mend that gasolines free of MMT be used in your vehicle.
The MMT content of gasoline may not be indicated on
the gasoline pump; therefore, you should ask your gaso-
line retailer whether or not his/her gasoline contains
MMT.
It is even more important to look for gasolines without
MMT in Canada because MMT can be used at levels
higher than allowed in the United States. MMT is pro-
hibited in Federal and California reformulated gasolines.
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Sulfur In Gasoline
If you live in the northeast United States, your vehicle
may have been designed to meet California low emission
standards with Cleaner-Burning California reformulated
gasoline with low sulfur. If such fuels are not available in
states adopting California emission standards, your ve-
hicles will operate satisfactorily on fuels meeting federal
specifications, but emission control system performance
may be adversely affected. Gasoline sold outside of
California is permitted to have higher sulfur levels which
may affect the performance of the vehicle’s catalytic
converter. This may cause the Check Engine or Service
Engine Soon light to illuminate. We recommend that you
try a different brand of unleaded gasoline having lower
sulfur to determine if the problem is fuel related prior to
returning your vehicle to an authorized dealer for ser-
vice.CAUTION!
If the Check Engine or Service Engine Soon light is
flashing, immediate service is required; see onboard
diagnostics system section.
Materials Added To Fuel
All gasolines sold in the United States are required to
contain effective detergent additives. Use of additional
detergents or other additives is not needed under normal
conditions and would result in unnecessary cost. There-
fore, you should not have to add anything to the fuel.
ADDING FUEL
NOTE:If fuel is poured from a portable container, the
container should have a flexible nozzle long enough to
extend into the fuel filler tube.
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CAUTION!
Damage to the fuel system or emission control
system could result from using an improper fuel
tank filler tube cap (gas cap). A poorly fitting cap
could let impurities into the fuel system.
WARNING!
•Remove the fuel tank filler tube cap (gas cap)
slowly to prevent fuel spray from the filler neck
which may cause injury.
•The volatility of some gasolines may cause a
buildup of pressure in the fuel tank that may
increase while you drive. This pressure can result
in a spray of gasoline and/or vapors when the cap
is removed from a hot vehicle. Removing the cap
slowly allows the pressure to vent and prevents
fuel spray.
•Never allow any lit smoking materials near the
vehicles while removing the cap or filling the
tank.
•Never add fuel to the vehicle when the engine is
running.
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Fuel System Cautions
CAUTION!
Follow these guidelines to maintain your vehicle’s
performance:
•The use of leaded gas is prohibited by Federal law.
Using leaded gasoline can impair engine performance,
damage the emission control system, and could result
in loss of warranty coverage.
•An out-of-tune engine, or certain fuel or ignition
malfunctions, can cause the catalytic converter to
overheat. If you notice a pungent burning odor or
some light smoke, your engine may be out of tune or
malfunctioning and may require immediate service.
Contact your dealer for service assistance.
•When pulling a heavy load or driving a fully loaded
vehicle when the humidity is low and the temperature
is high, use a premium unleaded fuel to help prevent
spark knock. If spark knock persists, lighten the load,
or engine piston damage may result.
•The use of fuel additives which are now being sold as
octane enhancers is not recommended. Many of these
products contain high concentrations of methanol.
Fuel system damage or vehicle performance problems
resulting from the use of such fuels or additives is not
the responsibility of the manufacturer.
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
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Carbon Monoxide Warnings
WARNING!
Carbon monoxide (CO) in exhaust gases is deadly.
Follow the precautions below to prevent carbon
monoxide poisoning:
•Do not inhale exhaust gases. They contain carbon
monoxide, a colorless and odorless gas which can kill.
Never run the engine in a closed area, such as a
garage, and never sit in a parked vehicle with the
engine running for an extended period. If the vehicle is
stopped in an open area with the engine running for
more than a short period, adjust the ventilation system
to force fresh, outside air into the vehicle.
•Guard against carbon monoxide with proper mainte-
nance. Have the exhaust system inspected every timethe vehicle is raised. Have any abnormal conditions
repaired promptly. Until repaired, drive with all side
windows fully open.
•Keep the liftgate closed when driving your vehicle to
prevent carbon monoxide and other poisonous ex-
haust gases from entering the vehicle.
CATALYTIC CONVERTER
The catalytic converter requires the use of unleaded fuel
only. Leaded gasoline will destroy the effectiveness of the
catalyst as an emission control device. Under normal
operating conditions, the catalytic converter will not
require maintenance. However, you must keep the en-
gine maintained to assure proper operation and prevent
possible damage.
NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
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CAUTION!
Damage to the catalytic converter can result if your
vehicle is not kept in proper operating condition. In
the event of engine malfunction, particularly involv-
ing engine misfire or other apparent loss of perfor-
mance, have your vehicle serviced promptly. Contin-
ued operation of your vehicle with a severe
malfunction could cause the converter to overheat,
resulting in possible damage to the converter and
vehicle.
As with any vehicle, do not park or operate this vehicle in
areas where combustible materials such as grass or leaves
can come in contact with a hot exhaust system.
A scorching odor may be detected if you continue to run
a malfunctioning engine. The odor may indicate severe
and abnormal catalyst overheating. If this occurs, thevehicle should be stopped, the engine shut off and the
vehicle allowed to cool. Service, including a tune-up to
manufacturer’s specifications should be obtained imme-
diately.
To minimize the possibility of catalyst damage:
•Do not try to start the engine by pushing or towing the
vehicle.
•Do not idle the engine with any spark plug wires
disconnected or removed.
•Do not idle the engine for prolonged periods during
very rough idle or malfunctioning operating condi-
tions.
•Do not allow vehicle to run out of fuel.
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CAUTION!
When hauling cargo or towing a trailer, do not
overload your vehicle or trailer. Overloading can
cause a loss of control, poor performance or damage
to brakes, axle, engine, transmission, steering, sus-
pension, body structure or tires.
Axle Lubricant and Trailer Towing
Power Wagon Models
•
The Axles on Power Wagon Modelsare trailer tow
ready andDO NOT REQUIREany special axle lubes
or additives.
Trailer Towing Recommendations
•
All trailer hitches should be professionally installed on
your vehicle.
•Safety chains must always be used between your
vehicle and trailer.
•Donotinterconnect the hydraulic brake system or
vacuum system of your vehicle with that of the trailer.
This could cause inadequate braking and possible
personal injury. An electrically–actuated electric trailer
brake controller is recommended.
•Trailer brakes are recommended for trailers over 1000
lbs (454 kg) and are required for trailers in excess of
2,000 lbs (907 kg)
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Trailer Towing Mirrors—If Equipped
These mirrors are designed with an adjustable mirror
head to provide a greater vision range when towing
extra-wide loads. To change position inboard or out-
board, the mirror head should be rotated (flipped Out or
In). A small blindspot mirror is integrated onto the main
mirror surface.
Cooling System Tips—Trailer Towing
To reduce potential for engine and transmission over-
heating, take the following actions:
•City Driving—when stopped, put the transmission in
N (Neutral) and increase the engine idle speed.
•Highway Driving—reduce your speed.
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•Air Conditioning—turn it off temporarily.
•Hilly Terrain—Turn overdrive off.
See Cooling System Operating information in the Service
and Maintenance section of this manual for more infor-
mation.
Automatic Transmission Oil Temperature Warning
Light
All vehicles with automatic transmissions are equipped
with a transmission sump oil temperature sensor and
warning light. If elevated transmission temperatures are
encountered, the engine controller will select the most
desirable gear until the transmission temperatures are
reduced. If transmission oil temperatures continue to
rise, a warning light located in the instrument cluster will
illuminate. If this should occur, stop the vehicle, shift to
Neutral, and run the engine at idle or faster until the light
goes off.
Towing With An Automatic Transmission
Vehicles equipped with an automatic transmission may
shift into and out of Overdrive, or a lower gear, when
driving in hilly areas, when heavily loaded, or when
towing into heavy winds.
When this condition occurs, select TOW/HAUL mode or
shift into a lower gear to prevent excessive transmission
wear and/or overheating, and to provide better engine
braking.
NOTE:Do not exceed the following RPM while manu-
ally downshifting:
•5600 rpm with 5.7L engines.
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