engine DODGE POWER WAGON 2005 2.G Manual PDF

RECREATIONAL TOWING—4–WHEEL DRIVE
VEHICLES (BEHIND MOTORHOME, ETC.)
CAUTION!
Internal damage to the transfer case will occur if a
front or rear wheel lift is used when recreational
towing.
NOTE:The transfer case must be shifted into Neutral
(N) for recreational towing. Automatic transmissions
must be placed in P (Park) position for recreational
towing. Manual transmissions must be left in gear (not in
neutral) for recreational towing. Refer below for the
proper transfer case Neutral shifting procedure for your
vehicle.
Recreational Towing Procedure—Manual Shift
Transfer Case—If Equipped
Use the following procedure to prepare your vehicle for
recreational towing:
CAUTION!
It is necessary to follow these steps to be certain that
the transfer case is fully in N (NEUTRAL) before
recreational towing to prevent damage to internal
parts.
1. Bring the vehicle to a complete stop.
2. Shut OFF the engine.
3. Depress the brake pedal.
4. Shift automatic transmission to N (NEUTRAL), or
depress the clutch on manual transmissions.
STARTING AND OPERATING 329
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5. Shift transfer case lever into N (NEUTRAL).
6. Start the engine.
7. Shift automatic transmission into Reverse (R).
8. Release brake pedal for five seconds and ensure that
there is no vehicle movement.
9. Repeat steps 7 and 8 with the transmission in Drive
(D).
10. Shut OFF the engine and place the ignition key to the
unlocked OFF position.
11. Shift automatic transmission into P (PARK).
12. Apply the parking brake.
13. Attach vehicle to tow vehicle with tow bar.
14. Release the parking brake.CAUTION!
Damage to the automatic transmission may occur if
the transmission is shifted into P (PARK) with the
transfer case in N (NEUTRAL) and the engine RUN-
NING. With the transfer case in N (NEUTRAL)
ensure that the engine is OFF prior to shifting the
transmission into P (PARK)
Returning to Normal Operation—Manual Shift
Transfer Case
Use the following procedure to prepare your vehicle for
normal usage:
1. Bring the vehicle to a complete stop.
2. Shut OFF the engine.
3. Depress the brake pedal.
330 STARTING AND OPERATING

ADDING FUEL
The fuel tank filler tube has a restricting door about 2
inches (50 mm) inside the opening. If using a portable
fuel container, it should have a flexible nozzle long
enough to force open the restricting door.
WARNING!
A fire may result if gasoline is pumped into a
portable container that is in a vehicle or on a truck
bed. You could be burned. Always place gas contain-
ers on the ground while filling.
WARNING!
Remove the gas cap slowly to prevent fuel spray
from the filler neck which may cause injury.
The volatility of present gasolines may cause a build
up of pressure in the fuel tank that may increase
while you drive. This pressure can result in a spray
of gasoline and/or vapors when you remove the cap
from a hot vehicle. Removing the cap slowly allows
the pressure to vent and prevents fuel spray.
Never allow any lit smoking materials near the
vehicles while removing the cap or filling the tank.
Never add fuel to the vehicle when the engine is
running.
WHAT TO DO IN EMERGENCIES 335
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Tire Changing Procedure
WARNING!
Getting under a jacked-up vehicle is dangerous. The
vehicle could slip off the jack and fall on you. You
could be crushed. Never get any part of your body
under a vehicle that is on a jack. Never start or run
the engine while the vehicle is on a jack. If you need
to get under a raised vehicle, take it to a service
center where it can be raised on a lift.
Do not raise this vehicle using a bumper jack. The jack is
designed as a tool for changing tires on this vehicle only.
It is not recommended that the jack be used for service
purposes or to lift more than one wheel at a time.
Preparations
Park the vehicle on a firm level surface, avoiding ice or
slippery areas. Set the parking brake and place the gear
selector in PARK (automatic transmission) or REVERSE
(manual transmission). On four-wheel drive vehicles,
shift the transfer case to the“4L”position.
WARNING!
Do not attempt to change a tire on the side of the
vehicle close to moving traffic. Pull far enough off
the road to avoid the danger of being hit when
operating the jack or changing the wheel.
•Turn on the Hazard Warning Flasher.
338 WHAT TO DO IN EMERGENCIES

•Block both the front and rear
of the wheel diagonally oppo-
site the jacking position. For
example, if the right front
wheel is being changed, block
the left rear wheel.
•Passengers should not remain in the vehicle when the
vehicle is being jacked.
Instructions
WARNING!
Carefully follow these tire changing warnings to help
prevent personal injury or damage to your vehicle:
•Always park on a firm, level surface as far from the
edge of the roadway as possible before raising the
vehicle.
•Block the wheel diagonally opposite the wheel to be
raised.
•Apply the parking brake firmly before jacking.
•Never start the engine with the vehicle on a jack.
•Do not let anyone sit in the vehicle when it is on a
jack.
•Do not get under the vehicle when it is on a jack.
•Only use the jack in the positions indicated.
•If working on or near a roadway, be extremely
careful of motor traffic.
WHAT TO DO IN EMERGENCIES 339
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5. Connect the other cable, first to the negative terminal
of the booster battery and then to the engine of the
vehicle with the discharged battery. Make sure you have
a good contact on the engine.
WARNING!
•Do not connect the cable to the negative post of
the discharge battery. The resulting electrical
spark could cause the battery to explode.
•During cold weather when temperatures are be-
low freezing point, electrolyte in a discharged
battery may freeze. Do not attempt jump starting
because the battery could rupture or explode. The
battery temperature must be brought up above
freezing point before attempting jump start.
6. Start the engine in the vehicle which has the booster
battery, let the engine idle a few minutes, then start the
engine in the vehicle with the discharged battery.
7. When removing the jumper cables, reverse the above
sequence exactly. Be careful of the moving belts and fan.
WARNING!
Any procedure other than above could result in:
1. Personal injury caused by electrolyte squirting
out the battery vent;
2. Personal injury or property damage due to battery
explosion;
3. Damage to charging system of booster vehicle or
of immobilized vehicle.
346 WHAT TO DO IN EMERGENCIES

FREEING A STUCK VEHICLE
If vehicle becomes stuck in snow, sand, or mud, it can
often be moved by a rocking motion. Move the gear
selector rhythmically between DRIVE and REVERSE,
while applying slight pressure to the accelerator.
In general, the least amount of accelerator pedal pressure
to maintain the rocking motion without spinning the
wheels or racing the engine is most effective. Racing the
engine or spinning the wheels, due to the frustration of
not freeing the vehicle, may lead to transmission over-
heating and failure. Allow the engine to idle with the
transmission selector in NEUTRAL for at least one
minute after every five rocking-motion cycles. This will
minimize overheating and reduce the risk of transmis-
sion failure during prolonged efforts to free a stuck
vehicle.
EMERGENCY TOW HOOKS—IF EQUIPPED
Your vehicle may be equipped with emergency tow
hooks.
WARNING!
Chains are not recommended for freeing a stuck
vehicle. Chains may break, causing serious injury or
death.
WARNING!
Stand clear of vehicles when pulling with tow
hooks. Tow straps and chains may break, causing
serious injury.
WHAT TO DO IN EMERGENCIES 347
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MAINTAINING YOUR VEHICLE
CONTENTS

Engine Compartment—5.7L...............352

Onboard Diagnostic System (OBD II).........353

Emissions Inspection And Maintenance
Programs............................353

Dealer Service.........................355

Replacement Parts......................356

Maintenance Procedures..................356
▫Engine Oil..........................356
▫Engine Oil Filter......................360▫Drive Belts—Check Condition And
Tensioner...........................360
▫Spark Plugs.........................361
▫Engine Air Cleaner Filter................361
▫Engine Fuel Filter.....................362
▫Catalytic Converter....................362
▫Emission-Related Components............364
▫Maintenance Free Battery................364
▫Air Conditioner Maintenance.............365
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Replacement Light Bulbs.................394

Bulb Replacement......................394
▫Headlight (Halogen)/Front Park And Turn
Lights.............................394
▫Tail, Stop, Turn And Backup Lights.........398
▫Center High-Mounted Stoplight With Cargo
Light..............................400
▫Cab Top Clearance Lights—If Equipped....402▫Tailgate ID Lights (Dual Rear Wheels).......403
▫Fog Lights..........................405

Fluids And Capacities...................406

Recommended Fluids, Lubricants And Genuine
Parts................................407
▫Engine.............................407
▫Chassis............................408
MAINTAINING YOUR VEHICLE 351
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ENGINE COMPARTMENT—5.7L
352 MAINTAINING YOUR VEHICLE