steering DODGE RAM 1500 1998 2.G Workshop Manual

BRAKE LAMP
REMOVAL
REMOVAL - WITH CARGO BOX
(1) Disconnect and isolate the negative battery
cable.
(2) Remove the tail lamp unit (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/TAIL
LAMP UNIT - REMOVAL).
(3) Remove the lamp back plate from the tail lamp
unit.
(4) Release the brake lamp bulb locking tabs and
remove the bulb from the back plate.
REMOVAL - WITHOUT CARGO BOX
(1) Disconnect and isolate the negative battery
cable.
(2) Remove the four screws that secure the tail
lamp lens to the tail lamp housing (Fig. 3).
(3) Separate the tail lamp lens from the tail lamp
housing.
(4) Push the brake lamp bulb inward and rotate it
counter-clockwise.
(5) Remove the brake lamp bulb from the brake
lamp socket.
INSTALLATION
INSTALLATION - WITH CARGO BOX
(1) Install the brake lamp bulb into the lamp back
plate.
(2) Install the lamp back plate onto the tail lamp
unit.
(3) Install the tail lamp unit (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/TAIL
LAMP UNIT - INSTALLATION).
(4) Reconnect the negative battery cable.
INSTALLATION - WITHOUT CARGO BOX
(1) Install the brake lamp bulb into the brake
lamp socket by pushing inward and rotating it clock-
wise.
NOTE: Install the tail lamp lens with the clear por-
tion (back-up lens) at the top of the housing. Make
sure that the gasket is correctly in place and not
twisted or torn.
(2) Position the tail lamp lens and gasket onto the
tail lamp unit.
NOTE: Do not overtighten the tail lamp lens screws
or damage to the tail lamp lens may result.
(3) Install the four screws that secure the tail
lamp lens to the tail lamp unit. Tighten the screws
securely.
(4) Reconnect the negative battery cable.
BRAKE LAMP SWITCH
DESCRIPTION
The plunger type brake lamp switch is mounted on
a bracket attached to the base of the steering col-
umn, under the instrument panel.
CAUTION: The switch can only be adjusted during
initial installation. If the switch is not adjusted prop-
erly a new switch must be installed.
OPERATION
The brake lamp switch is hard wired to the Center
High Mount Stop Lamp (CHMSL) and also moni-
tored by the Instrument Cluster for use by the brake
lamp, speed control brake sensor circuits and elec-
tronic brake distribution (EBD). The brake lamp cir-
cuit is open until the plunger is depressed. The speed
control and brake sensor circuits are closed until the
plunger is depressed. When the brake lamp switch
transitions, the CHMSL transitions and instrument
cluster transmits a brake applied/released message
on the bus. The Integrated Power Module (IPM) will
then transition the brake lamps.
When the brake light switch is activated, the Pow-
ertrain Control Module (PCM) receives an input indi-
cating that the brakes are being applied. After
receiving this input, the PCM maintains idle speed to
a scheduled rpm through control of the Idle Air Con-
trol (IAC) motor. The brake switch input is also used
to disable vent and vacuum solenoid output signals
to the speed control servo.
Fig. 3 Tail Lamp Lens
DRLAMPS/LIGHTING - EXTERIOR 8L - 9

ment of the vehicle. The front fog lamp relay is a
conventional International Standards Organization
(ISO) micro relay (Fig. 9). Relays conforming to the
ISO specifications have common physical dimensions,
current capacities, terminal patterns, and terminal
functions. The relay is contained within a small, rect-
angular, molded plastic housing and is connected to
all of the required inputs and outputs by five integral
male spade-type terminals that extend from the bot-
tom of the relay base.
The front fog lamp relay cannot be adjusted or
repaired and, if faulty or damaged, the unit must be
replaced.
OPERATION
The front fog lamp relay is an electromechanical
switch that uses a low current input from the Front
Control Module (FCM) to control a high current out-
put to the front fog lamps. The movable common feed
contact point is held against the fixed normally
closed contact point by spring pressure. When the
relay coil is energized, an electromagnetic field is
produced by the coil windings. This electromagnetic
field draws the movable relay contact point away
from the fixed normally closed contact point, and
holds it against the fixed normally open contact
point. When the relay coil is de-energized, spring
pressure returns the movable contact point back
against the fixed normally closed contact point. A
resistor is connected in parallel with the relay coil in
the relay, and helps to dissipate voltage spikes and
electromagnetic interference that can be generated as
the electromagnetic field of the relay coil collapses.
The front fog lamp relay terminals are connected
to the vehicle electrical system through a connector
receptacle in the Power Distribution Center (PDC).
The inputs and outputs of the front fog lamp relay
include:
²Common Feed Terminal- The common feed
terminal (30) receives battery voltage at all times
from a fuse in the PDC through a fused B(+) circuit.
²Coil Ground Terminal- The coil ground termi-
nal (85) is connected to a control output of the Front
Control Module (FCM) through a front fog lamp relay
control circuit. The FCM controls front fog lamp oper-
ation by controlling a ground path through this cir-
cuit.
²Coil Battery Terminal- The coil battery ter-
minal (86) receives battery voltage at all times from
a fuse in the PDC through a fused B(+) circuit.
²Normally Open Terminal- The normally open
terminal (87) is connected to the front fog lamps
through a front fog lamp relay output circuit and
provides battery voltage to the front fog lamps when-
ever the relay is energized.²Normally Closed Terminal- The normally
closed terminal (87A) is not connected in this appli-
cation.
The front fog lamp relay can be diagnosed using
conventional diagnostic tools and methods. Refer to
the appropriate wiring information for diagnosis and
testing of the front fog lamp micro-relay and for com-
plete wiring diagrams.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the cover for the Power Distribution
Center (PDC).
(3) Remove the front fog lamp relay by grasping it
firmly and pulling it straight out from the receptacle
in the PDC.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
DRLAMPS/LIGHTING - EXTERIOR 8L - 13
FOG LAMP RELAY (Continued)

(1) Position the front fog lamp relay to the proper
receptacle in the Power Distribution Center (PDC).
(2) Align the front fog lamp relay terminals with
the terminal cavities in the PDC.
(3) Press firmly and evenly on the top of the front
fog lamp relay until the terminals are fully seated in
the PDC.
(4) Reconnect the battery negative cable.
HAZARD SWITCH
DESCRIPTION
The hazard switch is activated by a push button
located in the multifunction switch on the top of the
steering column between the steering wheel and
instrument cluster.
The hazard warning system allows the vehicle
operator to provide other vehicle operators in the
near proximity an optical indication that the vehicle
is disabled or an obstacle to traffic flow. The hazard
warning system has battery voltage at all times,
regardless of ignition position.
OPERATION
The instrument cluster monitors the multiplexed
multifunction switch operation. When the hazard
warning switch is activated, the instrument cluster
will send a J1850 bus message to the Front Control
Module (FCM), then activate the two turn signal
indicators and audible click in the instrument clus-
ter.
The FCM will then activate the necessary relays in
the Power Distribution Center (PDC) to begin flash-
ing both the front and rear turn signal indicator
lamps.
HEADLAMP
REMOVAL
(1) Disconnect and isolate the negitive battery
cable.
(2) Remove the headlamp unit (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/HEAD-
LAMP UNIT - REMOVAL).
(3) Seperate the socket from the headlamp unit.
INSTALLATION
CAUTION: Do Not Touch the bulb glass with fingers
or other oily surfaces. Reduced bulb life will result.
(1) Install the socket into the headlamp unit.
(2) Install the headlamp unit (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/HEAD-
LAMP UNIT - INSTALLATION).(3) Connect the negitive battery cable.
HEADLAMP SWITCH
DESCRIPTION
The multiplexed headlamp switch is located on the
instrument panel. The headlamp switch controls the
parking lamps, fog lamps and the headlamps. A sep-
arate switch in the module controls the interior
lamps and instrument cluster illumination. This
switch also contains a rheostat for controlling the
illumination level of the cluster lamps.
OPERATION
The multiplexed headlamp switch has an off, park-
ing lamp, fog lamp and a headlamp on position. High
beams are controlled by the multiplexed multifunc-
tion switch on the steering column. The fog lamps
are illuminated by pulling back on the headlamp
switch knob when in the parking lamp or headlamp
ON position.The headlamp switch cannot be
repaired. It must be replaced.
The Instrument Cluster monitors the headlamp
and multifunction switch operation. When the head-
lamp switch is rotated to the parking lamp or On
position the Instrument Cluster sends a J1850 mes-
sage to the Front Control Module, which is mated to
the power distribution center to become the Inte-
grated Control Module, to illuminate the appropriate
bulbs. When the multifunction switch is activated to
the optical horn or high beam position the Instru-
ment Cluster illuminates the high beam indicator
and sends a J1850 message to the Front Control
Module to illuminate the appropriate bulbs.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
8L - 14 LAMPS/LIGHTING - EXTERIORDR
FOG LAMP RELAY (Continued)

(2) Remove the left instrument panel bezel. (Refer
to 23 - BODY/INSTRUMENT PANEL/CLUSTER
BEZEL - REMOVAL).
(3) Disconnect the harness connector.
(4) Remove the screws that secure the headlamp
switch to the instrument panel bezel (Fig. 10).
(5) Remove the headlamp switch from the instru-
ment panel bezel.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Position the headlamp switch to the left instru-
ment panel bezal and secure with screws.Tighten the
screws to 2.2 N´m (20 in. lbs.).(2) Reconnect the instrument panel wire harness
connector for the headlamp switch.
(3) Position the left instrument panel bezal on to
the instrument panel.
(4) Install the cluster bezel onto the instrument
panel (Fig. 10).
(5) Connect the battery negative cable.
HEADLAMP UNIT
REMOVAL
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the push pins attaching the seal to the
fender.
(3) Remove the bolts attaching the headlamp unit
to the fender (Fig. 11).
(4) Remove the bulb sockets from the headlamp
unit
(5) Separate headlamp unit from vehicle.
INSTALLATION
CAUTION: Do not touch the bulb glass with fingers
or other oily surfaces. Reduced bulb life will result.
(1) Install the bulb sockets for the front park/turn
signal and headlamp.
(2) Position headlamp unit in inner fender panel.
Fig. 10 Headlamp Switch Removal
1 - DASH BOARD
2 - HEADLAMP SWITCH
3 - INSTRUMENT PANEL BEZAL
Fig. 11 Headlamp - Typical
1 - SEAL
2 - PUSH PIN
3 - SCREW
4 - HEADLAMP UNIT
DRLAMPS/LIGHTING - EXTERIOR 8L - 15
HEADLAMP SWITCH (Continued)

EXTERIOR LIGHTING FUNCTIONS
Optical Horn (Flash-to-Pass) On 1 - 2 1257 - 1397
Off 3 - 2 2643 - 2937
Turn Signal Left 3 - 2 345 - 384
Turn Signal Right 3 - 2 786 - 873
FRONT WIPER FUNCTIONS
SWITCH POSITION CONNECTOR PINS RESISTANCE (OHMS)  10%
Front Wiper Off 2 - 4 6910 - 7678
Delay 1 2 - 4 2128 - 2365
Delay 2 2 - 4 1089 - 1210
Delay 3 2 - 4 627 - 697
Delay 4 2 - 4 388 - 431
Delay 5 2 - 4 234 - 261
Front Wiper Low 2 - 4 125 - 140
Front Wiper High 2 - 4 50 - 56
Wash 1 - 2 2584 - 2871
REMOVAL
WARNING: BEFORE SERVICING THE STEERING
COLUMN THE AIRBAG SYSTEM MUST BE DIS-
ARMED. REFER TO THE ELECTRICAL RESTRAINT
SYSTEM FOR SERVICE PROCEDURES. FAILURE
TO DO SO MAY RESULT IN ACCIDENTAL DEPLOY-
MENT OF THE AIRBAG AND POSSIBLE PERSONAL
INJURY
(1) Disconnect and isolate battery negative cable.
(2) Remove the steering wheel and the upper and
lower steering column shrouds. Refer to Steering,
Column, Shroud, Removal.
(3) Disconnect the wire connector from the back of
the multi-function switch.
(4) Remove the screws retaining the multi-function
switch to the steering column adapter collar (Fig. 16).
(5) Remove the multi-function switch.
(6) Remove the screws retaining the clock spring
to the multifunction switch.
INSTALLATION
WARNING: BEFORE SERVICING THE STEERING
COLUMN THE AIRBAG SYSTEM MUST BE DIS-
ARMED. REFER TO THE ELECTRICAL RESTRAINT
SYSTEM FOR SERVICE PROCEDURES. FAILURE
TO DO SO MAY RESULT IN ACCIDENTAL DEPLOY-
MENT OF THE AIRBAG AND POSSIBLE PERSONAL
INJURY.
(1) Install the clock spring on the multifunction
switch.(2) Position the switch on to the steering column.
(3) Install the retaining screws.
(4) Connect the wire harness connector.
(5) Install the upper, lower steering column
shrouds and the steering wheel. Refer to Steering,
Column, Shroud, Installation.
(6) Connect the battery negative cable.
Fig. 16 Multifunction Switch
1 - SCREW
2 - COLUMN
3 - CLOCK SPRING
4 - MULTI - FUNCTION SWITCH
DRLAMPS/LIGHTING - EXTERIOR 8L - 19
MULTI-FUNCTION SWITCH (Continued)

PARK LAMP RELAY
DESCRIPTION
The park lamp relay is located in the Power Dis-
tribution Center (PDC) of the vehicle. The park lamp
relay is a conventional International Standards
Organization (ISO) micro relay (Fig. 17). Relays con-
forming to the ISO specifications have common phys-
ical dimensions, current capacities, terminal
patterns, and terminal functions.
The park lamp relay cannot be adjusted or
repaired and, if faulty or damaged, the unit must be
replaced.
OPERATION
The park lamp relay is an electromechanical
switch that uses a low current input from the Front
Control Module (FCM) to control a high current out-
put to the park lamps. The movable common feed
contact point is held against the fixed normally
closed contact point by spring pressure. When the
relay coil is energized, an electromagnetic field is
produced by the coil windings. This electromagnetic
field draws the movable relay contact point away
from the fixed normally closed contact point, and
holds it against the fixed normally open contact
point. When the relay coil is de-energized, spring
pressure returns the movable contact point back
against the fixed normally closed contact point. A
resistor is connected in parallel with the relay coil in
the relay, and helps to dissipate voltage spikes and
electromagnetic interference that can be generated as
the electromagnetic field of the relay coil collapses.The park lamp relay terminals are connected to
the vehicle electrical system through a connector in
the Junction Block (JB). The inputs and outputs of
the headlamp low beam relay include:
²Common Feed Terminal- The common feed
terminal (30) is connected to the park lamps through
the park lamp relay output circuit and provides
ground to the park lamps when the relay is de-ener-
gized, and battery current to the park lamps when-
ever the relay is energized.
²Coil Ground Terminal- The coil ground termi-
nal (85) is connected to a control output of the Front
Control Module (FCM) through a park lamp relay
control circuit. The FCM controls park lamp opera-
tion by controlling a ground path through this cir-
cuit.
²Coil Battery Terminal- The coil battery ter-
minal (86) receives battery current at all times from
a fuse in the PDC through a fused B(+) circuit.
²Normally Open Terminal- The normally open
terminal (87) receives battery current at all times
from a fuse in the Power Distribution Center (PDC)
through a fused B(+) circuit.
²Normally Closed Terminal- The normally
closed terminal (87A) is connected to ground at all
times.
The park lamp relay can be diagnosed using con-
ventional diagnostic tools and methods.
DIAGNOSIS AND TESTING - PARK LAMP
RELAY
The park lamp relay (Fig. 18) is located in the
Power Distribution Center (PDC). Refer to the appro-
priate wiring information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Remove the park lamp relay from the PDC.
(2) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
Fig. 17 ISO Micro Relay
30 - COMMON FEED
85 - COIL GROUND
86 - COIL BATTERY
87 - NORMALLY OPEN
87A - NORMALLY CLOSED
8L - 20 LAMPS/LIGHTING - EXTERIORDR

no continuity between terminals 87 and 30. If OK, go
to Step 3. If not OK, replace the faulty relay.
(3) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 75   8 ohms. If OK, go to Step
4. If not OK, replace the faulty relay.
(4) Connect a battery to terminals 85 and 86.
There should now be continuity between terminals
30 and 87, and no continuity between terminals 87A
and 30. If OK, reinstall the relay and use a DRBIIIt
scan tool to perform further testing. Refer to the
appropriate diagnostic information.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Disconnect and isolate the battery negative
cable.(2) Remove the Power Distribution Center (PDC)
cover.
(3) Remove the park lamp relay by grasping it
firmly and pulling it straight out from the receptacle
in the PDC.
INSTALLATION
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE SUPPLEMENTAL RESTRAINT
SYSTEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, DRIVER AIRBAG,
PASSENGER AIRBAG, SEAT BELT TENSIONER,
FRONT IMPACT SENSORS, SIDE CURTAIN AIRBAG,
OR INSTRUMENT PANEL COMPONENT DIAGNOSIS
OR SERVICE. DISCONNECT AND ISOLATE THE
BATTERY NEGATIVE (GROUND) CABLE, THEN
WAIT TWO MINUTES FOR THE SYSTEM CAPACI-
TOR TO DISCHARGE BEFORE PERFORMING FUR-
THER DIAGNOSIS OR SERVICE. THIS IS THE ONLY
SURE WAY TO DISABLE THE SUPPLEMENTAL
RESTRAINT SYSTEM. FAILURE TO TAKE THE
PROPER PRECAUTIONS COULD RESULT IN ACCI-
DENTAL AIRBAG DEPLOYMENT AND POSSIBLE
PERSONAL INJURY.
(1) Position the park lamp relay to the proper
receptacle in the Power Distribution Center (PDC).
(2) Align the park lamp relay terminals with the
terminal cavities in the PDC.
(3) Press firmly and evenly on the top of the park
lamp relay until the terminals are fully seated in the
PDC.
(4) Install the PDC cover.
(5) Reconnect the battery negative cable.
PARK/TURN SIGNAL LAMP
REMOVAL
(1) Disconnect and isolate the negative battery
cable.
(2) Remove the headlamp unit.(Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/HEAD-
LAMP UNIT - REMOVAL).
(3) Remove the bulb socket from the headlamp
unit.
(4) Release the front park/turn signal bulb locking
tabs and remove the bulb from the socket (Fig. 19).
INSTALLATION
(1) Install the front park/turn signal bulb into the
bulb socket.
(2) Install the bulb socket into the headlamp unit.
(3) Install the headlamp unit (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/HEAD-
LAMP UNIT - INSTALLATION).
Fig. 18 ISO Micro Relay
30 - COMMON FEED
85 - COIL GROUND
86 - COIL BATTERY
87 - NORMALLY OPEN
87A - NORMALLY CLOSED
DRLAMPS/LIGHTING - EXTERIOR 8L - 21
PARK LAMP RELAY (Continued)

SEAT BELT TENSION REDUCER
DESCRIPTION.........................53
OPERATION...........................54
DIAGNOSIS AND TESTING - SEAT BELT
TENSION REDUCER...................54
SEAT BELT TURNING LOOP ADJUSTER
REMOVAL.............................55
INSTALLATION.........................55
SIDE CURTAIN AIRBAG
DESCRIPTION.........................56
OPERATION...........................56REMOVAL.............................57
INSTALLATION.........................58
SIDE IMPACT SENSOR
DESCRIPTION.........................59
OPERATION...........................59
REMOVAL
REMOVAL - STANDARD CAB............59
REMOVAL - QUAD CAB................60
INSTALLATION
INSTALLATION - STANDARD CAB.........61
INSTALLATION - QUAD CAB.............61
RESTRAINTS
DESCRIPTION
An occupant restraint system is standard factory-
installed safety equipment on this model. Available
occupant restraints for this model include both active
and passive types. Active restraints are those which
require the vehicle occupants to take some action to
employ, such as fastening a seat belt; while passive
restraints require no action by the vehicle occupants
to be employed (Fig. 1).
ACTIVE RESTRAINTS
The active restraints for this model include:
²Front Seat Belts- Both outboard front seating
positions are equipped with three-point seat belt sys-
tems employing a lower B-pillar mounted inertia
latch-type emergency locking retractor, height-adjust-
able upper B-pillar mounted turning loops, a fixed
lower seat belt anchor secured to the lower B-pillar
(standard cab) or floor panel adjacent to the B-pillar
(quad cab), and a traveling end-release seat belt
buckle secured to the inboard seat track. The driver
side retractor for standard cab models includes an
electrically actuated seat belt tension reducer. The
passenger side front seat retractor for all models is
also switchable from an emergency locking retractor
to an automatic locking retractor. The front seat belt
buckle for the driver side of all models includes an
integral seat belt switch that detects whether its seat
belt has been fastened. The center front seating posi-
tion for standard cab models is also equipped with a
three-point seat belt employing a floor panel
mounted inertia latch-type retractor, a routing
bracket and bezel near the top of the cab back panel,
and two fixed end-release buckles secured to the cen-
ter seat cushion frame. The center front seating posi-
tion for quad cab models is equipped with a fixed lap
belt and an end-release buckle secured to the center
seat cushion frame.
²Rear Seat Belts- All three rear seating posi-
tions are equipped with three-point seat belt sys-
tems. The outboard seating position belts employ a
lower C-pillar mounted inertia latch-type emergencylocking retractor, a fixed position upper C-pillar
mounted turning loop, and a fixed lower seat belt
anchor secured to the lower C-pillar. The rear seat
center seating position belt has a rear floor panel
mounted inertia latch-type emergency locking retrac-
tor and a routing bracket and bezel on the top of the
cab back panel. The end-release buckle units for the
right outboard seating position and the center seat-
ing position lower anchor are integral to the center
retractor mounting bracket on the rear floor panel.
The end-release buckle units for the center and left
outboard seating positions are individually secured to
the rear floor panel on models with the standard
equipment rear bench seat, or secured with the rear
seat mounting hardware on models with the optional
60/40 split rear bench seat.
²Child Restraint Anchors- All standard cab
models are equipped with two, fixed-position, child
seat upper tether anchors that are integral to the
upper cab back panel reinforcement and concealed
behind individual trim cover and bezel units that are
integral to the cab back trim panel. All quad cab
models are equipped with three child seat upper
tether anchor straps that are secured to the upper
cab back panel reinforcement, behind the upright
rear seat back. Two lower anchors are also provided
for the front outboard seating position of standard
cab models, and for each rear outboard seating posi-
tion on quad cab models. These lower anchors are
accessed from the front of the seat where the seat
back meets the seat cushion. The child seat tether
and lower anchors for the front seat are deleted on
quad cab models.
PASSIVE RESTRAINTS
The passive restraints available for this model
include the following:
²Dual Front Airbags- Multistage driver and
front passenger airbags are available for this model.
This airbag system is a passive, inflatable, Supple-
mental Restraint System (SRS) and vehicles with
this equipment can be readily identified by the ªSRS
- AIRBAGº logo molded into the driver airbag trim
cover in the center of the steering wheel and also
8O - 2 RESTRAINTSDR

²Airbag Indicator- The airbag indicator is inte-
gral to the ElectroMechanical Instrument Cluster
(EMIC), which is located on the instrument panel in
front of the driver.
²Clockspring- The clockspring is located near
the top of the steering column, directly beneath the
steering wheel.
²Driver Airbag- The driver airbag is located in
the center of the steering wheel, beneath the driver
airbag trim cover.
²Driver Knee Blocker- The driver knee blocker
is a structural unit secured to the back side of and
integral to the instrument panel steering column
opening cover.
²Passenger Airbag- The passenger airbag is
located on the instrument panel, beneath the passen-
ger airbag door on the instrument panel above the
glove box on the passenger side of the vehicle.
²Passenger Airbag On/Off Switch- Standard
cab models without a rear seat are equipped with a
passenger airbag on/off switch, which is located on
the right side of the instrument panel center bezel.
²Passenger Knee Blocker- The passenger knee
blocker is a structural reinforcement that is integral
to and concealed within the glove box door.
²Seat Belt Tensioner- The seat belt tensioner
is integral to the front outboard seat belt retractor
units on vehicles equipped with dual front airbags.
²Side Impact Sensor- Two side impact sensors
are used on vehicles equipped with the optional side
curtain airbags, one left side and one right side. One
sensor is located behind the B-pillar trim near the
base of each B-pillar.
²Side Curtain Airbag- In vehicles equipped
with this option, a side curtain airbag is located on
each inside roof side rail above the headliner, and
extends from the A-pillar to the B-pillar on standard
cab models, and from the A-pillar to the C-pillar on
quad cab models.The ACM and the EMIC each contain a central
processing unit and programming that allow them to
communicate with each other using the Programma-
ble Communications Interface (PCI) data bus net-
work. This method of communication is used by the
ACM for control of the airbag indicator on all models
equipped with dual front airbags. (Refer to 8 - ELEC-
TRICAL/ELECTRONIC CONTROL MODULES/
COMMUNICATION - DESCRIPTION).
Hard wired circuitry connects the supplemental
restraint system components to each other through
the electrical system of the vehicle. These hard wired
circuits are integral to several wire harnesses, which
are routed throughout the vehicle and retained by
many different methods. These circuits may be con-
nected to each other, to the vehicle electrical system,
and to the supplemental restraint system compo-
nents through the use of a combination of soldered
splices, splice block connectors, and many different
types of wire harness terminal connectors and insu-
lators. Refer to the appropriate wiring information.
The wiring information includes wiring diagrams,
proper wire and connector repair procedures, further
details on wire harness routing and retention, as well
as pin-out and location views for the various wire
harness connectors, splices and grounds.
OPERATION
ACTIVE RESTRAINTS
The primary passenger restraints in this or any
other vehicle are the standard equipment factory-in-
stalled seat belts and child restraint anchors. Seat
belts and child restraint anchors are referred to as
an active restraint because the vehicle occupants are
required to physically fasten and properly adjust
these restraints in order to benefit from them. See
the owner's manual in the vehicle glove box for more
information on the features, use and operation of all
of the factory-installed active restraints.
PASSIVE RESTRAINTS
The passive restraints are referred to as a supple-
mental restraint system because they were designed
and are intended to enhance the protection for the
occupants of the vehicleonlywhen used in conjunc-
tion with the seat belts. They are referred to as pas-
sive restraints because the vehicle occupants are not
required to do anything to make them operate; how-
ever, the vehicle occupants must be wearing their
seat belts in order to obtain the maximum safety
benefit from the factory-installed supplemental
restraint system.
The supplemental restraint system electrical cir-
cuits are continuously monitored and controlled by a
microprocessor and software contained within the
Fig. 2 SRS Logo
8O - 4 RESTRAINTSDR
RESTRAINTS (Continued)

Airbag Control Module (ACM). An airbag indicator in
the ElectroMechanical Instrument Cluster (EMIC)
illuminates for about six seconds as a bulb test each
time the ignition switch is turned to the On or Start
positions. Following the bulb test, the airbag indica-
tor is turned on or off by the ACM to indicate the
status of the supplemental restraint system. If the
airbag indicator comes on at any time other than
during the bulb test, it indicates that there is a prob-
lem in the supplemental restraint system electrical
circuits. Such a problem may cause airbags not to
deploy when required, or to deploy when not
required.
Deployment of the supplemental restraints
depends upon the angle and severity of an impact.
Deployment is not based upon vehicle speed; rather,
deployment is based upon the rate of deceleration as
measured by the forces of gravity (G force) upon the
impact sensors. When an impact is severe enough,
the microprocessor in the ACM signals the inflator of
the appropriate airbag units to deploy their airbag
cushions. The outboard front seat belt tensioners are
provided with a deployment signal by the ACM in
conjunction with the driver and passenger front air-
bags. During a frontal vehicle impact, the knee block-
ers work in concert with properly fastened and
adjusted seat belts to restrain both the driver and
the front seat passenger in the proper position for an
airbag deployment. The knee blockers also absorb
and distribute the crash energy from the driver and
the front seat passenger to the structure of the
instrument panel. The seat belt tensioner removes
the slack from the outboard front seat belts to pro-
vide further assurance that the driver and front seat
passenger are properly positioned and restrained for
an airbag deployment.
Typically, the vehicle occupants recall more about
the events preceding and following a collision than
they do of an airbag deployment itself. This is
because the airbag deployment and deflation occur
very rapidly. In a typical 48 kilometer-per-hour (30
mile-per-hour) barrier impact, from the moment of
impact until the airbags are fully inflated takes
about 40 milliseconds. Within one to two seconds
from the moment of impact, the airbags are almost
entirely deflated. The times cited for these events are
approximations, which apply only to a barrier impact
at the given speed. Actual times will vary somewhat,
depending upon the vehicle speed, impact angle,
severity of the impact, and the type of collision.
When the ACM monitors a problem in any of the
supplemental restraint system circuits or compo-
nents, including the seat belt tensioners, it stores a
fault code or Diagnostic Trouble Code (DTC) in its
memory circuit and sends an electronic message to
the EMIC to turn on the airbag indicator. Propertesting of the supplemental restraint system compo-
nents, the Programmable Communications Interface
(PCI) data bus, the electronic message inputs to and
outputs from the EMIC or the ACM, as well as the
retrieval or erasure of a DTC from the ACM or EMIC
requires the use of a DRBIIItscan tool. Refer to the
appropriate diagnostic information.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of all of the factory-installed passive restraints.
WARNING
WARNINGS - RESTRAINT SYSTEM
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, DURING AND FOLLOWING ANY SEAT BELT
OR CHILD RESTRAINT ANCHOR SERVICE, CARE-
FULLY INSPECT ALL SEAT BELTS, BUCKLES,
MOUNTING HARDWARE, RETRACTORS, TETHER
STRAPS, AND ANCHORS FOR PROPER INSTALLA-
TION, OPERATION, OR DAMAGE. REPLACE ANY
BELT THAT IS CUT, FRAYED, OR TORN.
STRAIGHTEN ANY BELT THAT IS TWISTED.
TIGHTEN ANY LOOSE FASTENERS. REPLACE ANY
BELT THAT HAS A DAMAGED OR INOPERATIVE
BUCKLE OR RETRACTOR. REPLACE ANY BELT
THAT HAS A BENT OR DAMAGED LATCH PLATE
OR ANCHOR PLATE. REPLACE ANY CHILD
RESTRAINT ANCHOR OR THE UNIT TO WHICH THE
ANCHOR IS INTEGRAL THAT HAS BEEN BENT OR
DAMAGED. NEVER ATTEMPT TO REPAIR A SEAT
BELT OR CHILD RESTRAINT COMPONENT.
ALWAYS REPLACE DAMAGED OR FAULTY SEAT
BELT AND CHILD RESTRAINT COMPONENTS WITH
THE CORRECT, NEW AND UNUSED REPLACEMENT
PARTS LISTED IN THE DAIMLERCHRYSLER MOPAR
PARTS CATALOG.
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYS-
TEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, AIRBAG, SEAT BELT
TENSIONER, IMPACT SENSOR, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE.
DISCONNECT AND ISOLATE THE BATTERY NEGA-
TIVE (GROUND) CABLE, THEN WAIT TWO MINUTES
FOR THE SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE SUPPLEMENTAL RESTRAINT SYSTEM.
FAILURE TO TAKE THE PROPER PRECAUTIONS
COULD RESULT IN ACCIDENTAL AIRBAG DEPLOY-
MENT.
DRRESTRAINTS 8O - 5
RESTRAINTS (Continued)