airbag off DODGE RAM 1500 1998 2.G User Guide

INSTRUMENT CLUSTER FAILURE MESSAGE
Fault Code Description Correction
AC ABS messages not received. Refer to the appropriate diagnostic information.
AD FCM messages not received. Refer to the appropriate diagnostic information.
AE ACM messages not received. Refer to the appropriate diagnostic information.
AF SKIM messages not received. Refer to the appropriate diagnostic information.
B0 RKE fob batteries low. Refer to the appropriate diagnostic information.
B1 RKE module communication link. Refer to the appropriate diagnostic information.
00 Done All Diagnostic Trouble Codes (DTC) have been
displayed.
(7) The actuator test is now completed. The instru-
ment cluster will automatically exit the self-diagnos-
tic mode and return to normal operation at the
completion of the test, if the ignition switch is turned
to the Off position during the test, or if a vehicle
speed message indicating that the vehicle is moving
is received from the PCM over the PCI data bus dur-
ing the test.
(8) Go back to Step 1 to repeat the test, if neces-
sary.
REMOVAL
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYS-
TEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, AIRBAG, SEAT BELT
TENSIONER, IMPACT SENSOR, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE.
DISCONNECT AND ISOLATE THE BATTERY NEGA-
TIVE (GROUND) CABLE, THEN WAIT TWO MINUTES
FOR THE SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE SUPPLEMENTAL RESTRAINT SYSTEM.
FAILURE TO TAKE THE PROPER PRECAUTIONS
COULD RESULT IN ACCIDENTAL AIRBAG DEPLOY-
MENT.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the cluster bezel from the instrument
panel. (Refer to 23 - BODY/INSTRUMENT PANEL/
CLUSTER BEZEL - REMOVAL).
(3) Remove the four screws that secure the instru-
ment cluster to the instrument panel structural sup-
port (Fig. 5).
(4) Pull the instrument cluster rearward far
enough to access and disconnect the instrument
panel wire harness connectors for the cluster fromthe connector receptacles on the back of the cluster
housing.
(5) Remove the instrument cluster from the instru-
ment panel.
DISASSEMBLY
Some of the components for the instrument cluster
used in this vehicle are serviced individually. The
serviced components include the incandescent instru-
ment cluster illumination lamp bulbs (including the
integral bulb holders), and the cluster lens, hood and
mask unit. Following are the procedures for disas-
sembling these components from the instrument clus-
ter unit.
Fig. 5 Instrument Cluster Remove/Install
1 - WIRE HARNESS CONNECTOR (3)
2 - INSTRUMENT CLUSTER
3 - SCREW (4)
4 - INSTRUMENT PANEL STRUCTURAL SUPPORT
8J - 14 INSTRUMENT CLUSTERDR
INSTRUMENT CLUSTER (Continued)

Each time the ABS indicator fails to light due to an
open or short in the cluster ABS indicator circuit, the
cluster sends a message notifying the CAB of the
condition, then the instrument cluster and the CAB
will each store a DTC. For proper diagnosis of the
antilock brake system, the CAB, the PCI data bus, or
the electronic message inputs to the instrument clus-
ter that control the ABS indicator, a DRBIIItscan
tool is required. Refer to the appropriate diagnostic
information.
AIRBAG INDICATOR
DESCRIPTION
An airbag indicator is standard equipment on all
instrument clusters (Fig. 9). However, the instrument
cluster can be programmed to disable this indicator
on vehicles that are not equipped with the airbag
system, which is not available in some markets. The
airbag indicator is located near the upper edge of the
instrument cluster, between the tachometer and the
speedometer. The airbag indicator consists of a sten-
cil-like cutout of the words ªAIR BAGº in the opaque
layer of the instrument cluster overlay. The dark
outer layer of the overlay prevents the indicator from
being clearly visible when it is not illuminated. A red
Light Emitting Diode (LED) behind the cutout in the
opaque layer of the overlay causes the ªAIR BAGº
text to appear in red through the translucent outer
layer of the overlay when the indicator is illuminated
from behind by the LED, which is soldered onto the
instrument cluster electronic circuit board. The air-
bag indicator is serviced as a unit with the instru-
ment cluster.
OPERATION
The airbag indicator gives an indication to the
vehicle operator when the airbag system is faulty or
inoperative. The airbag indicator is controlled by a
transistor on the instrument cluster circuit board
based upon cluster programming and electronic mes-
sages received by the cluster from the Airbag Control
Module (ACM) over the Programmable Communica-
tions Interface (PCI) data bus. The airbag indicator
Light Emitting Diode (LED) is completely controlled
by the instrument cluster logic circuit, and that logic
will only allow this indicator to operate when the
instrument cluster receives a battery current input
on the fused ignition switch output (run-start) cir-
cuit. Therefore, the LED will always be off when theignition switch is in any position except On or Start.
The LED only illuminates when it is provided a path
to ground by the instrument cluster transistor. The
instrument cluster will turn on the airbag indicator
for the following reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position the airbag indicator is illu-
minated for about six seconds. The entire six second
bulb test is a function of the ACM.
²ACM Lamp-On Message- Each time the clus-
ter receives a lamp-on message from the ACM, the
airbag indicator will be illuminated. The indicator
remains illuminated for about twelve seconds or until
the cluster receives a lamp-off message from the
ACM, whichever is longer.
²Communication Error- If the cluster receives
no airbag messages for three consecutive seconds, the
airbag indicator is illuminated. The indicator
remains illuminated until the cluster receives a sin-
gle lamp-off message from the ACM.
²Actuator Test- Each time the cluster is put
through the actuator test, the airbag indicator will be
turned on, then off again during the bulb check por-
tion of the test to confirm the functionality of the
LED and the cluster control circuitry. The actuator
test illumination of the airbag indicator is a function
of the instrument cluster.
The ACM continually monitors the airbag system
circuits and sensors to decide whether the system is
in good operating condition. The ACM then sends the
proper lamp-on or lamp-off messages to the instru-
ment cluster. If the ACM sends a lamp-on message
after the bulb test, it indicates that the ACM has
detected a system malfunction and/or that the air-
bags and seat belt tensioners may not deploy when
required, or may deploy when not required. The ACM
will store a Diagnostic Trouble Code (DTC) for any
malfunction it detects. Each time the airbag indicator
fails to illuminate due to an open or short in the
cluster airbag indicator circuit, the cluster sends a
message notifying the ACM of the condition, the
instrument cluster and the ACM will each store a
DTC, and the cluster will flash the seatbelt indicator
on and off as a backup to notify the vehicle operator.
For proper diagnosis of the airbag system, the ACM,
the PCI data bus, or the electronic message inputs to
the instrument cluster that control the airbag indica-
tor, a DRBIIItscan tool is required. Refer to the
appropriate diagnostic information.
Fig. 9 Airbag Indicator
8J - 18 INSTRUMENT CLUSTERDR
ABS INDICATOR (Continued)

reminder function, each time the cluster detects an
open circuit on the seat belt indicator driver circuit
(seatbelt switch open = seatbelt unbuckled) with the
ignition switch in the Start or On positions, the indi-
cator will be illuminated. In addition, if the driver
side front seat belt remains unbuckled about sixty
seconds after the conclusion of the seatbelt reminder
function with the vehicle speed greater than about 13
kilometers-per-hour (8 miles-per-hour), the seatbelt
indicator will begin to cycle between flashing on and
off for five seconds, then lighting solid for three sec-
onds. The seatbelt indicator will continue to cycle
between flashing and solid illumination for twelve
complete cycles, until the seat belt indicator driver
input to the cluster is closed to ground (seatbelt
switch closed = seatbelt buckled), or until the igni-
tion switch is turned to the Off position, whichever
occurs first.
²Driver Side Front Seatbelt Not Buckled -
Beltminder Inactive- Following the seatbelt
reminder function, each time the cluster detects an
open circuit on the seat belt indicator driver circuit
(seatbelt switch open = seatbelt unbuckled) with the
ignition switch in the Start or On positions, the indi-
cator will be illuminated. The seatbelt indicator
remains illuminated until the seat belt indicator
driver input to the cluster is closed to ground (seat-
belt switch closed = seatbelt buckled), or until the
ignition switch is turned to the Off position, which-
ever occurs first.
²Airbag Indicator Backup- If the instrument
cluster detects a fault in the airbag indicator circuit
it will send a message indicating the fault to the Air-
bag Control Module (ACM), store a Diagnostic Trou-
ble Code (DTC) in the cluster memory, then flash the
seatbelt indicator on and off. The cluster will con-
tinue to flash the seatbelt indicator until the airbag
indicator circuit fault is resolved, or until the ignition
switch is turned to the Off position, whichever occurs
first.
²Actuator Test- Each time the cluster is put
through the actuator test, the seatbelt indicator will
be turned on, then off again during the bulb check
portion of the test to confirm the functionality of the
LED and the cluster control circuitry.
The seatbelt switch is connected in series between
ground and the seat belt indicator driver input to the
instrument cluster. The seatbelt switch input to the
instrument cluster circuitry may be diagnosed using
conventional diagnostic tools and methods. For fur-
ther diagnosis of the seatbelt indicator or the instru-
ment cluster circuitry that controls the LED, (Refer
to 8 - ELECTRICAL/INSTRUMENT CLUSTER -
DIAGNOSIS AND TESTING).STANDARD PROCEDURE - ENHANCED
SEATBELT REMINDER PROGRAMMING
The seatbelt indicator also includes a programma-
ble enhanced seatbelt reminder or ªbeltminderº fea-
ture that is enabled when the vehicle is shipped from
the factory. This beltminder feature provides
extended and modified visual seatbelt indicator and
audible chime warning responses to an unbuckled
driver side front seat belt. The beltminder feature
may be disabled or enabled by the customer using
the programming sequence that follows, or by the
dealer using a DRBIIItscan tool. The following
sequence of events must occur within sixty (60) sec-
onds of the ignition switch being placed in the On
position in order for the programming to be com-
pleted successfully.
(1) With the ignition switch in any position except
On or Start, buckle the driver side front seat belt.
(2) Turn the ignition switch to the On position and
wait for the seatbelt indicator reminder function to
conclude (about six seconds).
(3) Unbuckle and buckle the driver side front seat
belt three or more times, ending with the belt buck-
led.
(4) Turn the ignition switch to any position except
On or Start to toggle the beltminder feature from its
current setting (from active to inactive, or from inac-
tive to active). A single chime tone will provide an
audible confirmation that the programming sequence
has been successfully completed.
SECURITY INDICATOR
DESCRIPTION
A security indicator is standard equipment on all
instrument clusters (Fig. 26). However, on vehicles
not equipped with the optional Vehicle Theft Security
System (VTSS), this indicator is electronically dis-
abled. The security indicator is located in the lower
right quadrant of the instrument cluster, between the
speedometer and the coolant temperature gauge. The
security indicator consists of a small round cutout in
the opaque layer of the instrument cluster overlay.
The dark outer layer of the overlay prevents the indi-
cator from being clearly visible when it is not illumi-
nated. A red Light Emitting Diode (LED) behind the
cutout in the opaque layer of the overlay causes the
indicator to appear in red through the translucent
outer layer of the overlay when it is illuminated from
Fig. 26 Security Indicator
DRINSTRUMENT CLUSTER 8J - 35
SEATBELT INDICATOR (Continued)

(1) Position the front fog lamp relay to the proper
receptacle in the Power Distribution Center (PDC).
(2) Align the front fog lamp relay terminals with
the terminal cavities in the PDC.
(3) Press firmly and evenly on the top of the front
fog lamp relay until the terminals are fully seated in
the PDC.
(4) Reconnect the battery negative cable.
HAZARD SWITCH
DESCRIPTION
The hazard switch is activated by a push button
located in the multifunction switch on the top of the
steering column between the steering wheel and
instrument cluster.
The hazard warning system allows the vehicle
operator to provide other vehicle operators in the
near proximity an optical indication that the vehicle
is disabled or an obstacle to traffic flow. The hazard
warning system has battery voltage at all times,
regardless of ignition position.
OPERATION
The instrument cluster monitors the multiplexed
multifunction switch operation. When the hazard
warning switch is activated, the instrument cluster
will send a J1850 bus message to the Front Control
Module (FCM), then activate the two turn signal
indicators and audible click in the instrument clus-
ter.
The FCM will then activate the necessary relays in
the Power Distribution Center (PDC) to begin flash-
ing both the front and rear turn signal indicator
lamps.
HEADLAMP
REMOVAL
(1) Disconnect and isolate the negitive battery
cable.
(2) Remove the headlamp unit (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/HEAD-
LAMP UNIT - REMOVAL).
(3) Seperate the socket from the headlamp unit.
INSTALLATION
CAUTION: Do Not Touch the bulb glass with fingers
or other oily surfaces. Reduced bulb life will result.
(1) Install the socket into the headlamp unit.
(2) Install the headlamp unit (Refer to 8 - ELEC-
TRICAL/LAMPS/LIGHTING - EXTERIOR/HEAD-
LAMP UNIT - INSTALLATION).(3) Connect the negitive battery cable.
HEADLAMP SWITCH
DESCRIPTION
The multiplexed headlamp switch is located on the
instrument panel. The headlamp switch controls the
parking lamps, fog lamps and the headlamps. A sep-
arate switch in the module controls the interior
lamps and instrument cluster illumination. This
switch also contains a rheostat for controlling the
illumination level of the cluster lamps.
OPERATION
The multiplexed headlamp switch has an off, park-
ing lamp, fog lamp and a headlamp on position. High
beams are controlled by the multiplexed multifunc-
tion switch on the steering column. The fog lamps
are illuminated by pulling back on the headlamp
switch knob when in the parking lamp or headlamp
ON position.The headlamp switch cannot be
repaired. It must be replaced.
The Instrument Cluster monitors the headlamp
and multifunction switch operation. When the head-
lamp switch is rotated to the parking lamp or On
position the Instrument Cluster sends a J1850 mes-
sage to the Front Control Module, which is mated to
the power distribution center to become the Inte-
grated Control Module, to illuminate the appropriate
bulbs. When the multifunction switch is activated to
the optical horn or high beam position the Instru-
ment Cluster illuminates the high beam indicator
and sends a J1850 message to the Front Control
Module to illuminate the appropriate bulbs.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
8L - 14 LAMPS/LIGHTING - EXTERIORDR
FOG LAMP RELAY (Continued)

EXTERIOR LIGHTING FUNCTIONS
Optical Horn (Flash-to-Pass) On 1 - 2 1257 - 1397
Off 3 - 2 2643 - 2937
Turn Signal Left 3 - 2 345 - 384
Turn Signal Right 3 - 2 786 - 873
FRONT WIPER FUNCTIONS
SWITCH POSITION CONNECTOR PINS RESISTANCE (OHMS)  10%
Front Wiper Off 2 - 4 6910 - 7678
Delay 1 2 - 4 2128 - 2365
Delay 2 2 - 4 1089 - 1210
Delay 3 2 - 4 627 - 697
Delay 4 2 - 4 388 - 431
Delay 5 2 - 4 234 - 261
Front Wiper Low 2 - 4 125 - 140
Front Wiper High 2 - 4 50 - 56
Wash 1 - 2 2584 - 2871
REMOVAL
WARNING: BEFORE SERVICING THE STEERING
COLUMN THE AIRBAG SYSTEM MUST BE DIS-
ARMED. REFER TO THE ELECTRICAL RESTRAINT
SYSTEM FOR SERVICE PROCEDURES. FAILURE
TO DO SO MAY RESULT IN ACCIDENTAL DEPLOY-
MENT OF THE AIRBAG AND POSSIBLE PERSONAL
INJURY
(1) Disconnect and isolate battery negative cable.
(2) Remove the steering wheel and the upper and
lower steering column shrouds. Refer to Steering,
Column, Shroud, Removal.
(3) Disconnect the wire connector from the back of
the multi-function switch.
(4) Remove the screws retaining the multi-function
switch to the steering column adapter collar (Fig. 16).
(5) Remove the multi-function switch.
(6) Remove the screws retaining the clock spring
to the multifunction switch.
INSTALLATION
WARNING: BEFORE SERVICING THE STEERING
COLUMN THE AIRBAG SYSTEM MUST BE DIS-
ARMED. REFER TO THE ELECTRICAL RESTRAINT
SYSTEM FOR SERVICE PROCEDURES. FAILURE
TO DO SO MAY RESULT IN ACCIDENTAL DEPLOY-
MENT OF THE AIRBAG AND POSSIBLE PERSONAL
INJURY.
(1) Install the clock spring on the multifunction
switch.(2) Position the switch on to the steering column.
(3) Install the retaining screws.
(4) Connect the wire harness connector.
(5) Install the upper, lower steering column
shrouds and the steering wheel. Refer to Steering,
Column, Shroud, Installation.
(6) Connect the battery negative cable.
Fig. 16 Multifunction Switch
1 - SCREW
2 - COLUMN
3 - CLOCK SPRING
4 - MULTI - FUNCTION SWITCH
DRLAMPS/LIGHTING - EXTERIOR 8L - 19
MULTI-FUNCTION SWITCH (Continued)

Certain functions and features of the power lock
system rely upon resources shared with other elec-
tronic modules in the vehicle over the Programmable
Communications Interface (PCI) data bus network.
For proper diagnosis of these electronic modules or of
the PCI data bus network, the use of a DRB IIIt
scan tool and the appropriate diagnostic information
are required.
CENTRAL LOCKING/UNLOCKING
The instrument cluster will lock all doors when a
cylinder lock switch is activated in the ªlockº posi-
tion. When the instrument cluster receives an unlock
command from one of the cylinder lock switches, it
will unlock only that door. If the instrument cluster
receives a second command within a 5 second period,
it will unlock all the remaining doors. The illumi-
nated entry will activate during door unlock.
ENHANCED ACCIDENT RESPONSE
Upon detection of an airbag deployment by way of
the PCI bus, the instrument cluster will:
²Immediately disable the power door lock output.
²Unlock all doors by activating the door unlock
output for approximately 300 milliseconds.
²After actuating the door unlock output, allow
the door lock motors to be activated if the door lock
input has been inactive (not erratic) for 2 seconds
since the reception of the airbag deployment mes-
sage.
REMOTE KEYLESS ENTRY
A Radio Frequency (RF) type Remote Keyless
Entry (RKE) system is an available factory-installed
option on this model. The RKE system allows the use
of a remote battery-powered radio transmitter to sig-
nal the instrument cluster to actuate the power lock
system. The RKE receiver operates on non-switched
battery current through a fuse in the Integrated
Power Module (IPM), so that the system remains
operational, regardless of the ignition switch position.
The RKE transmitters are also equipped with a
Panic button. If the Panic button on the RKE trans-
mitter is depressed, the horn will sound and the
exterior lights will flash on the vehicle for about
three minutes, or until the Panic button is depressed
a second time. A vehicle speed of about 25.7 kilome-
ters-per-hour (15 miles-per-hour) will also cancel the
panic event.
The RKE system can also perform other functions
on this vehicle. If the vehicle is equipped with the
optional Vehicle Theft Security System (VTSS), the
RKE transmitter will arm the VTSS when the Lock
button is depressed, and disarm the VTSS when the
Unlock button is depressed.
The RKE system includes two transmitters when
the vehicle is shipped from the factory, but the system
can retain the vehicle access codes of up to a total of
four transmitters. The transmitter codes are retained
in the RKE module memory, even if the battery is dis-
connected. If an RKE transmitter is faulty or lost,
new transmitter vehicle access codes can be pro-
grammed into the system using a DRB IIItscan tool.
This vehicle also offers several customer program-
mable features, which allows the selection of several
optional electronic features to suit individual prefer-
ences. Customer programmable feature options
affecting the RKE system include:
²Remote Unlock Sequence- Allows the option
of having only the driver side front door unlock when
the RKE transmitter Unlock button is depressed the
first time. The remaining doors unlock when the but-
ton is depressed a second time within 5 seconds of
the first unlock press. Another option is having all
doors unlock upon the first depression of the RKE
transmitter Unlock button.
²Sound Horn on Lock- Allows the option of
having the horn sound a short chirp as an audible
verification that the RKE system received a valid
Lock request from the RKE transmitter, or having no
audible verification.
²Flash Lights with Lock and Unlock- Allows
the option of having the park lamps flash as an opti-
cal verification that the RKE system received a valid
Lock request or Unlock request from the RKE trans-
mitter, or having no optical verification.
²Programming Additional Transmitters-
Allows up to a total of four transmitter vehicle access
codes to be stored in the receiver memory.
Certain functions and features of the RKE system
rely upon resources shared with other electronic
modules in the vehicle over the Programmable Com-
munications Interface (PCI) data bus network. For
diagnosis of these electronic modules or of the PCI
data bus network, the use of a DRB IIItscan tool
and the appropriate diagnostic information are
required.
OPERATION
POWER LOCKS
The instrument cluster locks or unlocks the doors
when an actuation input signal from a door lock
switch or Remote Keyless Entry Module (RKE) is
received. The instrument cluster turns on the output
drivers and provides a voltage level to the door lock
motor for a specified time. All passenger doors can be
locked or unlocked using a mechanical button
mounted on the door trim panel. The front passenger
doors can be locked or unlocked by using the key cyl-
inder.
8N - 2 POWER LOCKSDR
POWER LOCKS (Continued)

RESTRAINTS
TABLE OF CONTENTS
page page
RESTRAINTS
DESCRIPTION..........................2
OPERATION............................4
WARNING
WARNINGS - RESTRAINT SYSTEM........5
DIAGNOSIS AND TESTING - SUPPLEMENTAL
RESTRAINT SYSTEM...................6
STANDARD PROCEDURE
STANDARD PROCEDURE - HANDLING
NON-DEPLOYED SUPPLEMENTAL
RESTRAINTS.........................6
STANDARD PROCEDURE - SERVICE
AFTER A SUPPLEMENTAL RESTRAINT
DEPLOYMENT.........................7
STANDARD PROCEDURE - VERIFICATION
TEST................................9
ACM COVER
REMOVAL.............................10
INSTALLATION.........................10
AIRBAG CONTROL MODULE
DESCRIPTION.........................11
OPERATION...........................11
REMOVAL.............................12
INSTALLATION.........................13
AUTOMATIC LOCKING RETRACTOR
DESCRIPTION.........................14
OPERATION...........................14
CHILD RESTRAINT ANCHOR
DESCRIPTION.........................15
OPERATION...........................17
REMOVAL.............................17
INSTALLATION.........................18
CLOCKSPRING
DESCRIPTION.........................18
OPERATION...........................19
STANDARD PROCEDURE - CLOCKSPRING
CENTERING.........................19
REMOVAL.............................20
INSTALLATION.........................21
DRIVER AIRBAG
DESCRIPTION.........................23
OPERATION...........................23
REMOVAL.............................24
DISASSEMBLY.........................25
ASSEMBLY............................26
INSTALLATION.........................28
FRONT CENTER SEAT BELT & RETRACTOR
REMOVAL.............................29
INSTALLATION.........................29FRONT CENTER SEAT BELT
REMOVAL.............................30
INSTALLATION.........................31
FRONT OUTBOARD SEAT BELT &
RETRACTOR
REMOVAL
REMOVAL - STANDARD CAB............32
REMOVAL - QUAD CAB................33
INSTALLATION
INSTALLATION - STANDARD CAB.........35
INSTALLATION - QUAD CAB.............36
FRONT OUTBOARD SEAT BELT BUCKLE
REMOVAL.............................37
INSTALLATION.........................38
PASSENGER AIRBAG
DESCRIPTION.........................39
OPERATION...........................40
REMOVAL.............................40
INSTALLATION.........................41
PASSENGER AIRBAG ON/OFF SWITCH
DESCRIPTION.........................42
OPERATION...........................43
REMOVAL.............................43
INSTALLATION.........................44
REAR CENTER SEAT BELT & RETRACTOR
REMOVAL.............................44
INSTALLATION.........................45
REAR OUTBOARD SEAT BELT & RETRACTOR
REMOVAL.............................46
INSTALLATION.........................47
REAR SEAT BELT BUCKLE
REMOVAL
REMOVAL - CENTER & LEFT OUTBOARD . . 48
REMOVAL - CENTER ANCHOR & RIGHT
OUTBOARD..........................49
INSTALLATION
INSTALLATION - CENTER & LEFT
OUTBOARD..........................50
INSTALLATION - CENTER ANCHOR &
RIGHT OUTBOARD....................50
SEAT BELT SWITCH
DESCRIPTION.........................51
OPERATION...........................51
DIAGNOSIS AND TESTING - SEAT BELT
SWITCH............................51
SEAT BELT TENSIONER
DESCRIPTION.........................52
OPERATION...........................53
DRRESTRAINTS 8O - 1

into the passenger airbag door on the instrument
panel above the glove box (Fig. 2). Vehicles with the
airbag system can also be identified by the airbag
indicator, which will illuminate in the instrument
cluster for about six seconds as a bulb test each time
the ignition switch is turned to the On position. A
pyrotechnic-type seat belt tensioner is integral to the
front outboard seat belt retractors mounted on each
lower B-pillar of all models equipped with dual front
airbags.
²Side Curtain Airbags- Optional side curtain
airbags are available for this model when it is also
equipped with dual front airbags. This airbag systemis a passive, inflatable, Supplemental Restraint Sys-
tem (SRS) and vehicles with this equipment can be
readily identified by a molded identification trim but-
ton with the ªSRS - AIRBAGº logo located on the
headliner above each B-pillar (Fig. 2).
The supplemental restraint system includes the
following major components, which are described in
further detail elsewhere in this service information:
²Airbag Control Module- The Airbag Control
Module (ACM) is also sometimes referred to as the
Occupant Restraint Controller (ORC). The ACM is
located on a mount on the floor panel transmission
tunnel, below the center of the instrument panel.
Fig. 1 Supplemental Restraint System
1 - AIRBAG CONTROL MODULE
2 - PASSENGER AIRBAG
3 - PASSENGER AIRBAG ON/OFF SWITCH (STD CAB ONLY)
4 - DRIVER AIRBAG5 - SIDE CURTAIN AIRBAG (2)
6 - SIDE IMPACT SENSOR (2 - W/SIDE CURTAIN AIRBAGS
ONLY)
7 - SEAT BELT TENSIONER (2)
DRRESTRAINTS 8O - 3
RESTRAINTS (Continued)

²Airbag Indicator- The airbag indicator is inte-
gral to the ElectroMechanical Instrument Cluster
(EMIC), which is located on the instrument panel in
front of the driver.
²Clockspring- The clockspring is located near
the top of the steering column, directly beneath the
steering wheel.
²Driver Airbag- The driver airbag is located in
the center of the steering wheel, beneath the driver
airbag trim cover.
²Driver Knee Blocker- The driver knee blocker
is a structural unit secured to the back side of and
integral to the instrument panel steering column
opening cover.
²Passenger Airbag- The passenger airbag is
located on the instrument panel, beneath the passen-
ger airbag door on the instrument panel above the
glove box on the passenger side of the vehicle.
²Passenger Airbag On/Off Switch- Standard
cab models without a rear seat are equipped with a
passenger airbag on/off switch, which is located on
the right side of the instrument panel center bezel.
²Passenger Knee Blocker- The passenger knee
blocker is a structural reinforcement that is integral
to and concealed within the glove box door.
²Seat Belt Tensioner- The seat belt tensioner
is integral to the front outboard seat belt retractor
units on vehicles equipped with dual front airbags.
²Side Impact Sensor- Two side impact sensors
are used on vehicles equipped with the optional side
curtain airbags, one left side and one right side. One
sensor is located behind the B-pillar trim near the
base of each B-pillar.
²Side Curtain Airbag- In vehicles equipped
with this option, a side curtain airbag is located on
each inside roof side rail above the headliner, and
extends from the A-pillar to the B-pillar on standard
cab models, and from the A-pillar to the C-pillar on
quad cab models.The ACM and the EMIC each contain a central
processing unit and programming that allow them to
communicate with each other using the Programma-
ble Communications Interface (PCI) data bus net-
work. This method of communication is used by the
ACM for control of the airbag indicator on all models
equipped with dual front airbags. (Refer to 8 - ELEC-
TRICAL/ELECTRONIC CONTROL MODULES/
COMMUNICATION - DESCRIPTION).
Hard wired circuitry connects the supplemental
restraint system components to each other through
the electrical system of the vehicle. These hard wired
circuits are integral to several wire harnesses, which
are routed throughout the vehicle and retained by
many different methods. These circuits may be con-
nected to each other, to the vehicle electrical system,
and to the supplemental restraint system compo-
nents through the use of a combination of soldered
splices, splice block connectors, and many different
types of wire harness terminal connectors and insu-
lators. Refer to the appropriate wiring information.
The wiring information includes wiring diagrams,
proper wire and connector repair procedures, further
details on wire harness routing and retention, as well
as pin-out and location views for the various wire
harness connectors, splices and grounds.
OPERATION
ACTIVE RESTRAINTS
The primary passenger restraints in this or any
other vehicle are the standard equipment factory-in-
stalled seat belts and child restraint anchors. Seat
belts and child restraint anchors are referred to as
an active restraint because the vehicle occupants are
required to physically fasten and properly adjust
these restraints in order to benefit from them. See
the owner's manual in the vehicle glove box for more
information on the features, use and operation of all
of the factory-installed active restraints.
PASSIVE RESTRAINTS
The passive restraints are referred to as a supple-
mental restraint system because they were designed
and are intended to enhance the protection for the
occupants of the vehicleonlywhen used in conjunc-
tion with the seat belts. They are referred to as pas-
sive restraints because the vehicle occupants are not
required to do anything to make them operate; how-
ever, the vehicle occupants must be wearing their
seat belts in order to obtain the maximum safety
benefit from the factory-installed supplemental
restraint system.
The supplemental restraint system electrical cir-
cuits are continuously monitored and controlled by a
microprocessor and software contained within the
Fig. 2 SRS Logo
8O - 4 RESTRAINTSDR
RESTRAINTS (Continued)

Airbag Control Module (ACM). An airbag indicator in
the ElectroMechanical Instrument Cluster (EMIC)
illuminates for about six seconds as a bulb test each
time the ignition switch is turned to the On or Start
positions. Following the bulb test, the airbag indica-
tor is turned on or off by the ACM to indicate the
status of the supplemental restraint system. If the
airbag indicator comes on at any time other than
during the bulb test, it indicates that there is a prob-
lem in the supplemental restraint system electrical
circuits. Such a problem may cause airbags not to
deploy when required, or to deploy when not
required.
Deployment of the supplemental restraints
depends upon the angle and severity of an impact.
Deployment is not based upon vehicle speed; rather,
deployment is based upon the rate of deceleration as
measured by the forces of gravity (G force) upon the
impact sensors. When an impact is severe enough,
the microprocessor in the ACM signals the inflator of
the appropriate airbag units to deploy their airbag
cushions. The outboard front seat belt tensioners are
provided with a deployment signal by the ACM in
conjunction with the driver and passenger front air-
bags. During a frontal vehicle impact, the knee block-
ers work in concert with properly fastened and
adjusted seat belts to restrain both the driver and
the front seat passenger in the proper position for an
airbag deployment. The knee blockers also absorb
and distribute the crash energy from the driver and
the front seat passenger to the structure of the
instrument panel. The seat belt tensioner removes
the slack from the outboard front seat belts to pro-
vide further assurance that the driver and front seat
passenger are properly positioned and restrained for
an airbag deployment.
Typically, the vehicle occupants recall more about
the events preceding and following a collision than
they do of an airbag deployment itself. This is
because the airbag deployment and deflation occur
very rapidly. In a typical 48 kilometer-per-hour (30
mile-per-hour) barrier impact, from the moment of
impact until the airbags are fully inflated takes
about 40 milliseconds. Within one to two seconds
from the moment of impact, the airbags are almost
entirely deflated. The times cited for these events are
approximations, which apply only to a barrier impact
at the given speed. Actual times will vary somewhat,
depending upon the vehicle speed, impact angle,
severity of the impact, and the type of collision.
When the ACM monitors a problem in any of the
supplemental restraint system circuits or compo-
nents, including the seat belt tensioners, it stores a
fault code or Diagnostic Trouble Code (DTC) in its
memory circuit and sends an electronic message to
the EMIC to turn on the airbag indicator. Propertesting of the supplemental restraint system compo-
nents, the Programmable Communications Interface
(PCI) data bus, the electronic message inputs to and
outputs from the EMIC or the ACM, as well as the
retrieval or erasure of a DTC from the ACM or EMIC
requires the use of a DRBIIItscan tool. Refer to the
appropriate diagnostic information.
See the owner's manual in the vehicle glove box for
more information on the features, use and operation
of all of the factory-installed passive restraints.
WARNING
WARNINGS - RESTRAINT SYSTEM
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, DURING AND FOLLOWING ANY SEAT BELT
OR CHILD RESTRAINT ANCHOR SERVICE, CARE-
FULLY INSPECT ALL SEAT BELTS, BUCKLES,
MOUNTING HARDWARE, RETRACTORS, TETHER
STRAPS, AND ANCHORS FOR PROPER INSTALLA-
TION, OPERATION, OR DAMAGE. REPLACE ANY
BELT THAT IS CUT, FRAYED, OR TORN.
STRAIGHTEN ANY BELT THAT IS TWISTED.
TIGHTEN ANY LOOSE FASTENERS. REPLACE ANY
BELT THAT HAS A DAMAGED OR INOPERATIVE
BUCKLE OR RETRACTOR. REPLACE ANY BELT
THAT HAS A BENT OR DAMAGED LATCH PLATE
OR ANCHOR PLATE. REPLACE ANY CHILD
RESTRAINT ANCHOR OR THE UNIT TO WHICH THE
ANCHOR IS INTEGRAL THAT HAS BEEN BENT OR
DAMAGED. NEVER ATTEMPT TO REPAIR A SEAT
BELT OR CHILD RESTRAINT COMPONENT.
ALWAYS REPLACE DAMAGED OR FAULTY SEAT
BELT AND CHILD RESTRAINT COMPONENTS WITH
THE CORRECT, NEW AND UNUSED REPLACEMENT
PARTS LISTED IN THE DAIMLERCHRYSLER MOPAR
PARTS CATALOG.
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYS-
TEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, AIRBAG, SEAT BELT
TENSIONER, IMPACT SENSOR, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE.
DISCONNECT AND ISOLATE THE BATTERY NEGA-
TIVE (GROUND) CABLE, THEN WAIT TWO MINUTES
FOR THE SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE SUPPLEMENTAL RESTRAINT SYSTEM.
FAILURE TO TAKE THE PROPER PRECAUTIONS
COULD RESULT IN ACCIDENTAL AIRBAG DEPLOY-
MENT.
DRRESTRAINTS 8O - 5
RESTRAINTS (Continued)