instrument panel DODGE RAM 1500 1998 2.G Owner's Manual

OPERATION
The six switches in the two remote radio switch
units are normally open, resistor multiplexed
momentary switches that are hard wired to the Inte-
grated Power Module (IPM) through the clockspring.
The IPM sends a five volt reference signal to both
switch units on one circuit, and senses the status of
all of the switches by reading the voltage drop on a
second circuit.
When the IPM senses an input (voltage drop) from
any one of the remote radio switches, it sends the
proper switch status messages on the Programmable
Communication Interface (PCI) data bus network to
the radio receiver. The electronic circuitry within the
radio receiver is programmed to respond to these
remote radio switch status messages by adjusting the
radio settings as requested. For diagnosis of the IPM
or the PCI data bus, the use of a DRB IIItscan tool
and the proper Diagnostic Procedures manual are
recommended.
DIAGNOSIS AND TESTING - REMOTE
SWITCHES
Any diagnosis of the Audio system should
begin with the use of the DRB IIItdiagnostic
tool. For information on the use of the
DRB IIIt, refer to the appropriate Diagnostic
Service Manual.
For complete circuit diagrams, refer to the appro-
priate wiring information.WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, SEAT BELT TENSIONER, SIDE
AIRBAG, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable. Remove the remote radio switch(es) (Fig. 15)
from the steering wheel (Refer to 8 - ELECTRICAL/
AUDIO/REMOTE SWITCHES - REMOVAL).
(2) Use an ohmmeter to check the switch resis-
tances as shown in the Remote Radio Switch Test
chart. If the remote radio switch resistances check
OK, go to Step 3. If not OK, replace the faulty
switch.
Fig. 14 Remote Radio Switch Operational View
1 - PRESET SEEK
2 - SEEK UP
3 - VOLUME UP
4 - MODE
5 - VOLUME DOWN
6 - SEEK DOWN
Fig. 15 Remote Radio Switches
1 - BLACK (LEFT) SWITCH
2 - WHITE (RIGHT) SWITCH
DRAUDIO/VIDEO 8A - 11
REMOTE SWITCHES (Continued)

REMOTE RADIO SWITCH TEST TABLE
Switch Switch Position Resistance
Right
(White)Volume Up1.210 Kilohms
 1%
Right
(White)Volume Down3.010 Kilohms
 1%
Right
(White)Mode Advance0.0511 Kilohms
 1%
Left
(Black)Seek Up0.261 Kilohms
 1%
Left
(Black)Seek Down0.681 Kilohms
 1%
Left
(Black)Pre-Set Station
Advance0.162 Kilohms
 1%
(3) Reconnect the battery negative cable. Turn the
ignition switch to the On position. Check for 5 volts
at the radio control mux circuit cavities of the steer-
ing wheel wire harness connectors for both remote
radio switches. If OK, go to Step 4. If not OK, repair
the open or shorted radio control mux circuit to the
Integrated Power Module (IPM) as required.
(4) Disconnect and isolate the battery negative
cable. Disconnect the 22-way instrument panel wire
harness connector from the IPM. Check for continu-
ity between the remote radio switch ground circuit
cavities of the steering wheel wire harness connec-
tors for both remote radio switches and a good
ground. There should be no continuity. If OK, go to
Step 5. If not OK, repair the shorted remote radio
switch ground circuit to the IPM as required.
(5) Check for continuity between the remote radio
switch ground circuit cavities of the steering wheel
wire harness connectors for both remote radio
switches and the 22-way instrument panel wire har-
ness connector for the IPM. There should be continu-
ity. If OK, refer to the proper Diagnostic Procedures
manual to test the IPM and the PCI data bus. If not
OK, repair the open remote radio switch ground cir-
cuit as required.
REMOVAL
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, SEAT BELT TENSIONER, SIDE
AIRBAG, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAGSYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove the driver airbag from the vehicle
(Refer to 8 - ELECTRICAL/RESTRAINTS/DRIVER
AIRBAG - REMOVAL).
(3) Remove the speed control switches (Refer to 8 -
ELECTRICAL/SPEED CONTROL/SWITCH -
REMOVAL).
(4) Unplug the wire harness connector from the
remote radio switch(es).
(5) Depress the tabs on each side of each switch
and push the switch through the rear steering wheel
cover (Fig. 16).
INSTALLATION
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, SEAT BELT TENSIONER, SIDE
AIRBAG, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
Fig. 16 REMOTE SWITCHES
1 - REMOTE SWITCH
2 - SPEED CONTROL SWITCH
3 - BOLT
8A - 12 AUDIO/VIDEODR
REMOTE SWITCHES (Continued)

(1) Install remote radio switch to the steering
wheel.
(2) Connect the wire harness to the remote radio
switch.
(3) Install the speed control switches (Refer to 8 -
ELECTRICAL/SPEED CONTROL/SWITCH -
INSTALLATION).
(4) Install the driver airbag
(5) Connect the battery negative cable.
SPEAKER
DESCRIPTION
STANDARD
The standard equipment speaker system includes
speakers in four locations. One 15.2 X 22.8 centime-
ter (6 X 9 inch) full-range speaker is located in each
front door. There is also one full-range 13.3 centime-
ter (5.25 inch) diameter full-range speaker located in
each rear door.
PREMIUM
The optional premium speaker system features
eleven Premium model speakers in seven locations.
Each of the standard speakers is replaced with Pre-
mium model speakers. One 8.8 centimeter (3.50 inch)
diameter speaker is located on each end of the
instrument panel top pad. One 6.3 centimeter (2.50
inch) diameter speaker is located in the center of the
instrument panel top pad. One 15.2 X 22.8 centime-
ter (6 X 9 inch) Premium speaker is located in each
front door. There is also one coaxial 13.3 centimeter
(5.25 inch) diameter Premium full-range speaker
located in each rear door. The premium speaker sys-
tem also includes a power amplifier mounted behind
the glove box. The total available power of the pre-
mium speaker system is 240 watts.
OPERATION
Two wires connected to each speaker, one feed cir-
cuit (+) and one return circuit (±), allow the audio
output signal electrical current to flow through the
voice coil. For complete circuit diagrams, refer to the
appropriate wiring information. The wiring informa-
tion includes wiring diagrams, proper wire and con-
nector repair procedures, details of wire harness
routing and retention, connector pin-out information
and location views for the various wire harness con-
nectors, splices and grounds.
DIAGNOSIS AND TESTING - SPEAKER
Any diagnosis of the Audio system should
begin with the use of the DRB IIItdiagnostic
tool. For information on the use of the
DRB IIIt, refer to the appropriate Diagnostic
Service Manual.
Refer to the appropriate wiring information.
WARNING: DISABLE THE AIRBAG SYSTEM
BEFORE ATTEMPTING ANY STEERING WHEEL,
STEERING COLUMN, SEAT BELT TENSIONER, SIDE
AIRBAG, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
CAUTION: The speaker output of the radio is a
ªfloating groundº system. Do not allow any speaker
lead to short to ground, as damage to the radio
and/or amplifier may result.
(1) If all speakers are inoperative, check the fuses
in the Integrated Power Module (IPM). If OK, go to
Step 2. If not OK, repair the shorted circuit or com-
ponent as required and replace the faulty fuse.
(2) Check the amplifier fuse (if equipped) in the
IPM. If OK, go to Step 3. If not OK, repair the
shorted circuit or component as required and replace
the faulty fuse.
(3) Turn the ignition switch to the ON position.
Turn the radio receiver ON. Adjust the balance and
fader control controls to check the performance of
each individual speaker. Note the speaker locations
that are not performing correctly. Go to Step 4.
(4) Turn the radio receiver OFF. Turn the ignition
OFF. Disconnect and isolate the battery negative
cable. If vehicle isnotequipped with a amplifier,
remove the radio receiver. If vehicle is equipped with
an amplifier. disconnect wire harness connector at
output side of amplifier. Go to Step 5.
(5) Check both the speaker feed (+) circuit and
return (-) circuit cavities for the inoperative speaker
at the radio receiver wire harness connector for con-
tinuity to ground. There should be no continuity. If
OK, go to Step 6. If not OK, repair the shorted
speaker feed (+) and/or return (-) circuits(s) to the
speaker as required.
DRAUDIO/VIDEO 8A - 13
REMOTE SWITCHES (Continued)

(6) Disconnect wire harness connector at the inop-
erative speaker. Check for continuity between the
speaker feed (+) circuit cavities of the radio receiver
wire harness connector or if equipped, the amplifier
wire harness connector and the speaker wire harness
connector. Repeat the check between the speaker
return (-) circuit cavities of the radio receiver wire
harness connector and the speaker wire harness con-
nector. In each case, there should be continuity. If
OK, replace the faulty speaker. If not OK, repair the
open speaker feed (+) and/or return (-) circuits(s) as
required.
REMOVAL
FRONT DOOR SPEAKER
(1) Disconnect and isolate the battery negative
cable.
(2) Remove front door trim panel (Refer to 23 -
BODY/DOOR - FRONT/TRIM PANEL - REMOVAL).
(3) Remove speaker mounting screws (Fig. 17).
(4) Disconnect electrical harness connector and
remove speaker.
INSTRUMENT PANEL CENTER SPEAKER
(1) Disconnect and isolate the battery negative
cable.
(2) Remove instrument panel top cover (Refer to
23 - BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL TOP COVER - REMOVAL).
(3) Remove speaker mounting screws (Fig. 18).
(4) Disconnect electrical harness connector and
remove speaker.
INSTRUMENT PANEL END SPEAKER
(1) Disconnect and isolate the battery negative
cable.(2) Remove instrument panel top cover (Refer to
23 - BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL TOP COVER - REMOVAL).
(3) Remove speaker mounting screws (Fig. 19)
(4) Disconnect electrical harness connector and
remove speaker.
REAR CAB SIDE SPEAKER
(1) Disconnect and isolate the battery negative
cable.
(2) Remove B-pillar lower trim (Refer to 23 -
BODY/INTERIOR/B-PILLAR LOWER TRIM -
REMOVAL).
(3) Remove speaker mounting screws (Fig. 20).
(4) Disconnect electrical harness connector and
remove speaker.
REAR DOOR SPEAKER
(1) Disconnect and isolate the battery negative
cable.
Fig. 17 FRONT DOOR SPEAKER
Fig. 18 INSTRUMENT PANEL CENTER SPEAKER
Fig. 19 INSTRUMENT PANEL END SPEAKER
8A - 14 AUDIO/VIDEODR
SPEAKER (Continued)

(2) Remove rear door trim panel (Refer to 23 -
BODY/DOORS - REAR/TRIM PANEL - REMOVAL).
(3) Remove speaker mounting screws (Fig. 21).
(4) Disconnect electrical harness connector and
remove speaker.
INSTALLATION
FRONT DOOR SPEAKER
(1) Connect electrical harness connector and
install speaker.
(2) Install front door trim panel (Refer to 23 -
BODY/DOOR - FRONT/TRIM PANEL - INSTALLA-
TION).
(3) Connect battery negative cable.
INSTRUMENT PANEL CENTER SPEAKER
(1) Connect electrical harness connector and
install speaker.
(2) Install instrument panel top cover (Refer to 23
- BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL TOP COVER - INSTALLATION).
(3) Connect battery negative cable.
INSTRUMENT PANEL END SPEAKER
(1) Connect electrical harness connector and
install speaker.
(2) Install instrument panel top cover (Refer to 23
- BODY/INSTRUMENT PANEL/INSTRUMENT
PANEL TOP COVER - INSTALLATION).
(3) Connect battery negative cable.
REAR CAB SIDE SPEAKER
(1) Connect electrical harness connector and
install speaker.
(2) Install B-pillar lower trim (Refer to 23 - BODY/
INTERIOR/B-PILLAR LOWER TRIM - INSTALLA-
TION).
(3) Connect battery negative cable.
REAR DOOR SPEAKER
(1) Connect electrical harness connector and
install speaker.
(2) Install rear door trim panel (Refer to 23 -
BODY/DOORS - REAR/TRIM PANEL - INSTALLA-
TION).
(3) Connect battery negative cable.
Fig. 20 REAR CAB SIDE SPEAKER
Fig. 21 REAR DOOR SPEAKER
DRAUDIO/VIDEO 8A - 15
SPEAKER (Continued)

chimes at a slow rate to announce that the hard
wired input for the right or left turn signal indicator
as well as vehicle distance and speed message inputs
received from the PCM over the PCI data bus indi-
cate that a turn signal has been active continuously
for 1.6 kilometers (1 mile) with the vehicle speed
greater than 22 kilometers-per-hour (15 miles-per
hour). Vehicles built for markets other than the
United States and Canada have a revised distance
threshold of 4 kilometers for this feature. The chime
will continue until the turn signal input becomes
inactive, the status changes, or until the vehicle
speed message indicates that the speed is less than
22 kilometers-per-hour (15 miles-per-hour), which-
ever occurs first. The hazard warning flashers will
not activate this chime feature.
²Warning Lamp Announcement- The instru-
ment cluster chime tone generator will generate a
single chime when the check gauges indicator is illu-
minated when any critical engine and transmission
systems are out of their operating parameters. The
instrument cluster uses system inputs received over
the PCI data bus to illuminate the check gauges indi-
cator.
The instrument cluster provides chime service for
all available features in the chime warning system.
The instrument cluster relies upon its internal pro-
gramming, hard wired inputs from numerous
switches, and electronic message inputs received
from other electronic modules over the PCI data bus
network. Upon receiving the proper inputs, the
instrument cluster activates the integral chime tone
generator to provide the audible chime to the vehicle
operator. The chime tone generator in the instrument
cluster is capable of producing single chime tones, or
repeated chime tones at two different rates: about
fifty chime tones per minute, or about 180 chime
tones per minute. The internal programming of the
instrument cluster determines the priority of each
chime request input that is received, as well as the
rate and duration of each chime that is to be gener-
ated.
The hard wired chime warning system inputs to
the instrument cluster, as well as other hard wiredcircuits for this system may be diagnosed and tested
using conventional diagnostic tools and procedures.
However, conventional diagnostic methods may not
prove conclusive in the diagnosis of the instrument
cluster or the PCI data bus network. The most reli-
able, efficient and accurate means to diagnose the
instrument cluster and the PCI data bus network
inputs for the chime warning system requires the use
of a DRBIIItscan tool. Refer to the appropriate diag-
nostic information.
DIAGNOSIS AND TESTING - CHIME WARNING
SYSTEM
The chime warning system features driven by hard
wired inputs to the instrument cluster may be diag-
nosed and tested using conventional diagnostic tools
and procedures. However, conventional diagnostic
methods may not prove conclusive in the diagnosis of
the chime warning system features driven by mes-
sage inputs to the instrument cluster over the Pro-
grammable Communications Interface (PCI) data bus
network. The most reliable, efficient and accurate
means to diagnose the instrument cluster and the
PCI data bus network inputs for the chime warning
system requires the use of a DRBIIItscan tool. Refer
to the appropriate diagnostic and wiring information.
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
DRCHIME/BUZZER 8B - 3
CHIME WARNING SYSTEM (Continued)

The PCI data bus can be monitored using the
DRBIIItscan tool. It is possible, however, for the bus
to pass all DRBIIIttests and still be faulty if the
voltage parameters are all within the specified range
and false messages are being sent.
CONTROLLER ANTILOCK
BRAKE
DESCRIPTION
The Controler Antilock Brake (CAB) is mounted to
the Hydraulic Control Unit (HCU) and operates the
ABS system (Fig. 1).
OPERATION
The CAB voltage source is through the ignition
switch in the RUN position. The CAB contains a self
check program that illuminates the ABS warning
light when a system fault is detected. Faults are
stored in a diagnostic program memory and are
accessible with the DRB III scan tool. ABS faults
remain in memory until cleared, or until after the
vehicle is started approximately 50 times. Stored
faults arenoterased if the battery is disconnected.
NOTE: If the CAB is being replaced with a new CAB
is must be reprogrammed with the use of a DRB III.
REMOVAL
(1) Remove the negative battery cable from the
battery.
(2) Pull up on the CAB harness connector release
and remove connector.
(3) Remove the CAB mounting bolts.
(4) Remove the pump connector from the CAB.
(5) Remove the CAB from the HCU.
INSTALLATION
NOTE: If the CAB is being replaced with a new CAB
is must be reprogrammed with the use of a DRB III.
(1) Install CAB to the HCU.
(2) Install the pump connector to the CAB.
(3) Install mounting bolts. Tighten to 2 N´m (16 in.
lbs.).
(4) Install the wiring harness connector to the
CAB and push down on the release to secure the con-
nector.
(5) Install negative battery cable to the battery.
DATA LINK CONNECTOR
DESCRIPTION - DATA LINK CONNECTOR
The Data Link Connector (DLC) is located at the
lower edge of the instrument panel near the steering
column.
OPERATION - DATA LINK CONNECTOR
The 16±way data link connector (diagnostic scan
tool connector) links the Diagnostic Readout Box
(DRB) scan tool or the Mopar Diagnostic System
(MDS) with the Powertrain Control Module (PCM).
ENGINE CONTROL MODULE
DESCRIPTION - ECM
The engine control module (ECM) for the 5.9L Die-
sel engine is bolted to the left side of the engine
below the intake manifold.
OPERATION - ECM
The main function of the Engine Control Module
(ECM) is to electrically control the fuel system. The
Powertrain Control Module (PCM)does notcontrol
the fuel system.
The ECM can adapt its programming to meet
changing operating conditions.If the ECM has
been replaced, flashed or re-calibrated, the
ECM must learn the Accelerator Pedal Position
Sensor (APPS) idle voltage. Failure to learn
this voltage may result in unnecessary diagnos-
tic trouble codes. Refer to ECM Removal/Instal-
lation for learning procedures.
The ECM receives input signals from various
switches and sensors. Based on these inputs, the
ECM regulates various engine and vehicle operations
through different system components. These compo-
nents are referred to asECM Outputs.The sensors
and switches that provide inputs to the ECM are
consideredECM Inputs.
Fig. 1 HYDRAULIC CONTROL UNIT
1 - HYDRAULIC CONTROL UNIT
2 - MOUNTING BOLTS
DRELECTRONIC CONTROL MODULES 8E - 3
COMMUNICATION (Continued)

(2) Use the DRBIIItscan tool and select THEFT
ALARM, SKIM then MISCELLANEOUS.
(3) Select PROGRAM IGNITION KEY'S.
(4) Enter secured access mode by entering the
vehicle four-digit PIN.
NOTE: A maximum of eight keys can be learned to
each SKIM. Once a key is learned to a SKIM, it (the
key) cannot be transferred to another vehicle.
(5) If ignition key programming is unsuccessful,
the DRBIIItscan tool will display one of the follow-
ing messages:
(a) Programming Not Attempted - The DRBIIIt
scan tool attempts to read the programmed key
status and there are no keys programmed into
SKIM memory.
(b) Programming Key Failed (Possible Used Key
From Wrong Vehicle) - SKIM is unable to program
key due to one of the following:
²Faulty ignition key transponder.
²Ignition key is programmed to another vehicle.
(c) 8 Keys Already Learned, Programming Not
Done - SKIM transponder ID memory is full.
(6) Obtain ignition keys to be programmed from
customer (8 keys maximum).
(7) Using the DRBIIItscan tool, erase all ignition
keys by selecting MISCELLANEOUS and ERASE
ALL CURRENT IGN. KEYS.
(8) Program all ignition keys.
Learned Key In Ignition - Ignition key transponder
ID is currently programmed in SKIM memory.
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Disconnect and isolate the battery negative
cable.
(2) Remove upper and lower covers (shrouds) from
steering column.
(3) Disconnect the steering column wire harness
connector from the Sentry Key Immobilizer Module
(SKIM)(4) Remove the screw that secures the SKIM to
the steering column (Fig. 7).
(5) Release the SKIM antenna ring retaining clips
from around the ignition switch lock cylinder housing
and remove the SKIM.
INSTALLATION
NOTE: If the SKIM is replaced with a new unit, a
DRBIIITscan tool MUST be used to initialize the
new SKIM and to program at least two Sentry Key
transponders before the vehicle can be operated
(Refer to 8 - ELECTRICAL/VEHICLE THEFT SECU-
RITY - STANDARD PROCEDURE).
(1) Position the SKIM antenna ring around the
ignition switch lock cylinder housing.
(2) Install the SKIM antenna ring retaining clips.
(3) Install the screw that secures the SKIM to the
steering column.
(4) Connect the steering column wire harness con-
nector to the SKIM.
(5) Position both the upper and lower shrouds onto
the steering column.
(6) Install and tighten the screws that secure the
lower steering column shroud to the upper shroud.
Tighten the screws to 2 N´m (18 in. lbs.).
(7) Reconnect the battery negative cable.
Fig. 7 Sentry Key Immobilizer Module (SKIM)
1 - SENTRY KEY IMMOBILIZER MODULE (SKIM)
2 - STEERING COLUMN
3 - SCREW
4 - WIRING HARNES
DRELECTRONIC CONTROL MODULES 8E - 15
SENTRY KEY IMMOBILIZER MODULE (Continued)

TRANSFER CASE CONTROL
MODULE
DESCRIPTION
The Transfer Case Control Module (TCCM) (Fig. 8)
is a microprocessor-based assembly, controlling the
4X4 transfer case shift functions via the actuation of
a shift motor and utilizing the feedback of a mode
sensor assembly. Communication is via the PCI serial
bus. Inputs include user selectable 4X4 modes that
include 2WD, AWD, 4HI, 4LO, and Neutral. The logic
and driver circuitry is contained in a molded plastic
housing with an embedded heat-sink and is located
behind the left side of the lower instrument panel.
OPERATION
The Transfer Case Control Module (TCCM) utilizes
the input from the transfer case mounted mode sen-
sor, the instrument panel mounted selector switch,
and the following information from the vehicle's PCI
serial bus to determine if a shift is allowed.
²Engine RPM and Vehicle Speed
²Diagnostic Requests
²Manual Transmission and Brake Applied
²PRNDL
²Ignition Status
²ABS Messages
Once the TCCM determines that a requested shift
is allowed, it actuates the bi-directional shift motor
as necessary to achieve the desired transfer case
operating mode. The TCCM also monitors the mode
sensor while controlling the shift motor to determine
the status of the shift attempt.Several items can cause the requested shift not to
be completed. If the TCCM has recognized a fault
(DTC) of some variety, it will begin operation in one
of four Functionality Levels. These levels are:
²Level Zero- Normal Operation.
²Level One- Only Mode Shifts Are Allowed.
²Level Two- Only Mode Shifts and Shifts Into
LOW Are Allowed (No Neutral Shifts Are Allowed).
²Level Three- No Shifts Are Allowed
The TCCM can also be operating in one of three
possible power modes. These power modes are:
²Full Power Modeis the normal operational
mode of the module. This mode is achieved by normal
PCI bus traffic being present and the ignition being
in the RUN position.
²Reduced Power Modewill be entered when
the ignition has been powered off. In this state, the
module will shut down power supplied to external
devices, and to electronic interface inputs and out-
puts. From this state the module can enter either
Sleep Mode or Full Power Mode. To enter this mode,
the module must receive an ignition message denot-
ing that the ignition is off, or not receive any mes-
sages for 5  0.5 seconds. To exit this mode, the
module must receive one ignition message that
denotes that the ignition is in the RUN position.
²Sleep Modewill be entered, from the Reduced
Power Mode, when no PCI traffic has been sensed for
20  1 seconds. If during Sleep Mode the module
detects PCI bus traffic, it will revert to the Reduced
Power mode while monitoring for ignition messages.
It will remain in this state as long as there is traffic
other than run or start messages, and will return to
Sleep mode if the bus goes without traffic for 20  1
seconds.
SHIFT REQUIREMENTS
If the TCCM is in full power mode and at function-
ality level zero, it uses the following criteria to deter-
mine if a shift is allowed.
If any of the driver controllable conditions are not
met once the shift request is recognized, the TCCM
will solidly illuminate the source position's LED and
flash the desired position's LED for all shifts except
NEUTRAL. The NEUTRAL shift LED strategy will
be discussed later.
Mode shiftswill be allowed regardless of trans-
mission gear or vehicle speed, whenever the following
conditions are met:
²Front and rear wheel speed are within 21 km/hr
(13 mph).
²A change in the Selector switch state indicates
that a mode shift has been requested.
²A valid mode sensor signal is being sensed by
the TCCM.
Fig. 8 Transfer Case Control Module (TCCM)
Location
1 - INSTRUMENT PANEL
2 - TRANSFER CASE CONTROL MODULE (TCCM)
3 - TRANSFER CASE SELECTOR SWITCH
8E - 16 ELECTRONIC CONTROL MODULESDR

CHARGING
TABLE OF CONTENTS
page page
CHARGING
DESCRIPTION.........................19
OPERATION...........................19
DIAGNOSIS AND TESTING - CHARGING
SYSTEM............................19
SPECIFICATIONS
GENERATOR RATINGS.................20
SPECIFICATIONS - TORQUE - GENERATOR
/ CHARGING SYSTEM..................20
BATTERY TEMPERATURE SENSOR
DESCRIPTION.........................21OPERATION...........................21
REMOVAL.............................21
INSTALLATION.........................21
GENERATOR
DESCRIPTION.........................21
OPERATION...........................21
REMOVAL.............................22
INSTALLATION.........................24
VOLTAGE REGULATOR
DESCRIPTION.........................25
OPERATION...........................25
CHARGING
DESCRIPTION
The charging system consists of:
²Generator
²Electronic Voltage Regulator (EVR) circuitry
within the Powertrain Control Module (PCM). Elec-
tronic Control Module (ECM) for diesel engines.
²Ignition switch
²Battery (refer to 8, Battery for information)
²Battery temperature sensor
²Check Gauges Lamp (if equipped)
²Voltmeter (refer to 8, Instrument Panel and
Gauges for information)
²Wiring harness and connections (refer to 8, Wir-
ing Diagrams for information)
OPERATION
The charging system is turned on and off with the
ignition switch. The system is on when the engine is
running and the ASD relay is energized. When the
ASD relay is on, voltage is supplied to the ASD relay
sense circuit at the PCM (ECM Diesel). This voltage
is connected through the PCM (ECM Diesel) and sup-
plied to one of the generator field terminals (Gen.
Source +) at the back of the generator.
The amount of direct current produced by the gen-
erator is controlled by the EVR (field control) cir-
cuitry contained within the PCM (ECM Diesel). This
circuitry is connected in series with the second rotor
field terminal and ground.
A battery temperature sensor, located in the bat-
tery tray housing, is used to sense battery tempera-
ture. This temperature data, along with data from
monitored line voltage, is used by the PCM (ECM
Diesel) to vary the battery charging rate. This isdone by cycling the ground path to control the
strength of the rotor magnetic field. The PCM then
compensates and regulates generator current output
accordingly.
All vehicles are equipped with On-Board Diagnos-
tics (OBD). All OBD-sensed systems, including EVR
(field control) circuitry, are monitored by the PCM
(ECM Diesel). Each monitored circuit is assigned a
Diagnostic Trouble Code (DTC). The PCM will store a
DTC in electronic memory for certain failures it
detects.
The Check Gauges Lamp (if equipped) monitors:
charging system voltage,engine coolant tempera-
ture and engine oil pressure. If an extreme condition
is indicated, the lamp will be illuminated. This is
done as reminder to check the three gauges. The sig-
nal to activate the lamp is sent via the CCD bus cir-
cuits. The lamp is located on the instrument panel.
Refer to 8, Instrument Panel and Gauges for addi-
tional information.
DIAGNOSIS AND TESTING - CHARGING
SYSTEM
The following procedures may be used to diagnose
the charging system if:
²the check gauges lamp (if equipped) is illumi-
nated with the engine running
²the voltmeter (if equipped) does not register
properly
²an undercharged or overcharged battery condi-
tion occurs.
Remember that an undercharged battery is often
caused by:
²accessories being left on with the engine not
running
DRCHARGING 8F - 19