clock DODGE RAM 1500 1998 2.G Workshop Manual

To adjust the vehicle height turn the torsion bar
adjustment bolt CLOCKWISE to raise the vehicle
and COUNTER CLOCKWISE to lower the vehicle.
CAUTION: ALWAYS raise the vehicle to the correct
suspension height, NEVER lower the vehicle to
obtain the correct suspension height. If the vehicle
suspension height is too high, lower the vehicle
below the height specification. Then raise the vehi-
cle to the correct suspension height specification.
This will insure the vehicle maintains the proper
suspension height.
NOTE: If a height adjustment has been made, per-
form height measurement again on both sides of
the vehicle.
STANDARD PROCEDURE - CAMBER AND
CASTER ADJUSTMENT
NOTE: 4X4 (LD) SUSPENSION HEIGHT MEASURE-
MENT MUST BE PERFORMED BEFORE AN ALIGN-
MENT.
NOTE: When the upper control arm pivot bolts are
loosened the upper control arm will normally go
inwards toward the frame automatically with the
weight of the vehicle.
Camber and caster angle adjustments involve
changing the position of the upper control arm incon-
junction with the slotted holes in the frame brackets,
Install special tool 8876 between the top of the upper
control arm bracket and the upper control arm (on
1500 series 4X2 & 4X4). Install special tool 8876
between the bottom of the upper control arm bracket
pressing the tool against the frame and the upper
control arm (on 2500/3500 series 4X2) in order to
move the upper control arm outwards for proper
adjustment with the vehicle at normal ride height
(Fig. 3).
STANDARD PROCEDURE - TOE ADJUSTMENT
4X4 SUSPENSION HEIGHT MESUREMENT
MUST BE PERFORMED BEFORE AN ALIGN-
MENT.
The wheel toe position adjustment is the final
adjustment.
(1) Start the engine and turn wheels both ways
before straightening the wheels. Secure the steering
wheel with the front wheels in the straight-ahead
position.
(2) Loosen the tie rod jam nuts.NOTE: Each front wheel should be adjusted for
one-half of the total toe position specification. This
will ensure the steering wheel will be centered
when the wheels are positioned straight-ahead.
(3) Adjust the wheel toe position by turning the
inner tie rod as necessary (Fig. 4).
(4) Tighten the tie rod jam nut to 75 N´m (55 ft.
lbs.).
(5) Verify the specifications
(6) Turn off engine.
STANDARD PROCEDURE - CAMBER, CASTER
AND TOE ADJUSTMENT
NOTE: 4X4 (LD) SUSPENSION HEIGHT MEASURE-
MENT MUST BE PERFORMED BEFORE AN ALIGN-
MENT.
Camber and caster angle adjustments involve
changing the position of the upper control arm with
the slots in the frame brackets using special tool
8876 to move the upper control arm outwards for
proper adjustment. (Fig. 3)
NOTE: When the upper control arm pivot bolts are
loosened the upper control arm will normally go
inwards toward the frame automatically with the
weight of the vehicle.
CASTER
Moving the front or rear position of the upper con-
trol arm in or out, will change the caster angle and
camber angle significantly. To maintain the camber
Fig. 3 CASTER & CAMBER ADJUSTMENT
1 - FRONT PIVOT BOLT
2 - REAR PIVOT BOLT
3 - SLOTTED HOLES FOR ADJUSTMENT OF CASTER &
CAMBER
4 - UPPER CONTROL ARM
2 - 4 WHEEL ALIGNMENTDR
WHEEL ALIGNMENT (Continued)

INSTALLATION
INSTALLATION - 4X4
(1) Install the stabilizer link to the vehicle.
(2) Install the lower nut and Tighten to 102 N´m
(75 ft. lbs.).
(3) Install the retainers, grommets and upper nut
and Tighten to 38 N´m (27 ft. lbs.).
(4) Remove the support and lower the vehicle.
INSTALLATION - 4X2
(1) Install the stabilizer link to the vehicle (Fig.
29).
(2) Install the lower nut and Tighten to 102 N´m
(75 ft. lbs.).
(3) Install the retainers, grommets and upper nut
and Tighten to 38 N´m (27 ft. lbs.).
(4) Remove the support and lower the vehicle.
TORSION BAR
DESCRIPTION
The front of the bar connects to the back side of
the lower suspension arm. The rear end of the bar is
mounted in a anchor that rests in the frame cross-
member.
OPERATION
The torsion bars are used to control ride height
and ride quality. The vehicle height is adjusted
through an anchor adjustment bolt that increases or
decreases the wind up of the torsion bar. Increasing
or decreasing the bar angle changes the wind up of
the suspension arms.
REMOVAL
CAUTION: The left and right side torsion bars are
NOT interchangeable. The bars are identified and
stamped R or L, for right or left. The bars do not
have a front or rear end and can be installed with
either end facing forward.
(1) Raise and support the vehicle with the front
suspension hanging.
(2) Remove the transfer case skid plate (Refer to
13 - FRAME & BUMPERS/FRAME/TRANSFER
CASE SKID PLATE - REMOVAL).
NOTE: Count and record the number of turns for
installation reference.
(3) Mark the adjustment bolt setting.
(4) Install Special Tool - 8686 to the anchor arm
and the cross member (Fig. 30).(5) Increase the tension on the anchor arm tool
until the load is removed from the adjustment bolt
and the adjuster nut (Fig. 30).
(6) Turn the adjustment bolt counterclockwise to
remove the bolt and the adjuster nut..
(7) Remove the Special Tool - 8686, allowing the
torsion bar to unload (Fig. 30).
(8) Remove torsion bar and anchor. Remove anchor
from torsion bar (Fig. 31).
(9) Remove all foreign material from torsion bar
mounting in anchor and suspension arm.
(10) Inspect adjustment bolt, bearing and swivel
for damage.
Fig. 30 LOADING/UNLOADING TORSION BAR
1 - SPECIAL TOOL ± 8686
2 - CROSSMEMBER
Fig. 31 TORSION BAR
1 - ANCHOR
2 - SWIVEL
3 - TORSION BAR
4 - LOWER CONTROL ARM
2 - 26 FRONT - INDEPENDENT FRONT SUSPENSIONDR
STABILIZER LINK (Continued)

INSTALLATION
CAUTION: The left and right side torsion bars are
NOT interchangeable. The bars are identified and
stamped R or L, for right or left. The bars do not
have a front or rear end and can be installed with
either end facing forward.
(1) Insert torsion bar ends into anchor and suspen-
sion arm.
(2) Position the anchor in the frame crossmember.
(3) Install Special Tool - 8686 to the anchor and
the crossmember (Fig. 30).
(4) Increase the tension on the anchor in order to
load the torsion bar.
(5) Install the adjustment bolt and the adjuster
nut.
(6) Turn adjustment bolt clockwise the recorded
amount of turns.
(7) Remove tool - 8686 from the torsion bar cross-
member (Fig. 30).
(8) Install the transfer case skid plate (Refer to 13
- FRAME & BUMPERS/FRAME/TRANSFER CASE
SKID PLATE - INSTALLATION).
(9) Lower vehicle and adjust the front suspension
height (Refer to 2 - SUSPENSION/WHEEL ALIGN-
MENT - STANDARD PROCEDURE).
(10) Perform a wheel alignment (Refer to 2 - SUS-
PENSION/WHEEL ALIGNMENT - STANDARD
PROCEDURE).
UPPER BALL JOINT
DIAGNOSIS AND TESTING - UPPER BALL
JOINT
NOTE: If the ball joint is equipped with a lubrication
fitting, grease the joint then road test the vehicle
before performing test.
(1) Raise the front of the vehicle. Place safety floor
stands under both lower control arms as far outboard
as possible. Lower the vehicle to allow the stands to
support some or all of the vehicle weight.
(2) Remove the front tires.(3) Mount a dial indicator solidly to the frame and
then zero the dial indicator.
(4) Position dial indicator plunger on the topside of
the upper ball joint (Fig. 32).
NOTE: The dial indicator plunger must be perpen-
dicular to the machined surface of the ball joint
(Fig. 32).
NOTE: Use care not to pry or tear the ball joint
boot, when checking the free play.
(5) Position a pry bar between the steering
knuckle and the upper control arm. Pry upwards on
the upper control arm (Fig. 32).
(6) If the travel exceeds 0.5 mm (0.020 in.), replace
the upper control arm since the upper ball joint is
integral to the arm (Refer to 2 - SUSPENSION/
FRONT/UPPER CONTROL ARM - REMOVAL).
(7) If the upper ball joint is within specs reinstall
the front tires (Refer to 22 - TIRES/WHEELS/
WHEELS - STANDARD PROCEDURE).
Fig. 32 UPPER BALL JOINT PLAY
1 - DIAL INDICATOR
2 - UPPER CONTROL ARM
3-PRYBAR
4 - KNUCKLE
5 - BALL JOINT BOOT
DRFRONT - INDEPENDENT FRONT SUSPENSION 2 - 27
TORSION BAR (Continued)

In this example the largest or total indicator read-
ing (TIR) difference is 0.012 inch. This means the
housing bore is offset from the crankshaft centerline
by 0.006 in. which is 1/2 of 0.012 inch. The dowels
needed to correct this have an offset of 0.007 in. (Fig.
9).
Remove housing and install dowels with the slotted
side facing out so they can be turned with a screw-
driver. Then install the housing and mount the dial
indicator and check bore runout again. Rotate the
dowels until the TIR is less than 0.010 inch.
Clutch Housing Face Runout
(1) Position dial indicator towards the housing face
(Fig. 10) with indicator plunger on the rim of the
housing bore.
(2) Rotate crankshaft until indicator plunger is at
the 10 O'clock position and zero the dial indicator.(3) Measure and record face runout readings at
four points 90É apart (Fig. 11). Take measurement at
least twice for accuracy.
(4) Subtract lowest reading from highest to deter-
mine total runout. If low reading wasminus0.004
in. and highest reading wasplus0.009 in. the total
runout is 0.013 inch.
NOTE: Maximum acceptable face runout is 0.010
inch.
Fig. 7 CLUTCH HOUSING BORE RUNOUT
1 - MOUNTING STUD OR ROD
2 - DIAL INDICATOR
3 - INDICATOR PLUNGER
4 - CLUTCH HOUSING BORE
Fig. 8 MEASUREMENT POINTS AND READINGS
1 - CLUTCH HOUSING BORE CIRCLE
Fig. 9 ALIGNMENT DOWEL SELECTION
1 - SLOT DIRECTION OF OFFSET
2 - OFFSET DOWEL
TIR VALUE OFFSET DOWEL REQUIRED
0.011 - 0.021 inch 0.007 inch
0.022 - 0.035 inch 0.014 inch
0.036 - 0.052 inch 0.021 inch
Fig. 10 DIAL INDICATOR LOCATION
1 - INDICATOR PLUNGER
2 - DIAL INDICATOR
3 - CLUTCH HOUSING FACE
4 - INDICATOR MOUNTING STUD OR ROD
6 - 8 CLUTCHDR
CLUTCH HOUSING (Continued)

REMOVAL
CAUTION: Do not attempt to check belt tension with
a belt tension gauge on vehicles equipped with an
automatic belt tensioner. Refer to Automatic Belt
Tensioner in this group.
NOTE: The belt routing schematics are published
from the latest information available at the time of
publication. If anything differs between these sche-
matics and the Belt Routing Label, use the sche-
matics on Belt Routing Label.This label is located in
the engine compartment.
Drive belts on diesel engines are equipped with a
spring loaded automatic belt tensioner.
This belt tensioner will be used on all belt config-
urations, such as with or without air conditioning.
For more information, (Refer to 7 - COOLING/AC-
CESSORY DRIVE/BELT TENSIONERS - DESCRIP-
TION).
(1) A 1/2 inch square hole is provided in the auto-
matic belt tensioner. Attach a 1/2 inch drive-long
handle ratchet to this hole.(2) Rotate ratchet and tensioner assembly clock-
wise (as viewed from front) until tension has been
relieved from belt.
(3) Remove belt from water pump pulley first.
(4) Remove belt from vehicle.
INSTALLATION
CAUTION: When installing the accessory drive belt,
the belt must be routed correctly. If not, engine may
overheat due to water pump rotating in wrong
direction. Refer to (Fig. 10) or (Fig. 11)for correct
engine belt routing. The correct belt with correct
length must be used.
(1) Position drive belt over all pulleysexcept
water pump pulley.
(2) Attach a 1/2 inch ratchet to tensioner.
(3) Rotate ratchet and belt tensioner clockwise.
Place belt over water pump pulley. Let tensioner
rotate back into place. Remove ratchet. Be sure belt
is properly seated on all pulleys.
Fig. 10 Belt Routing ± 5.9L Diesel Engine With A/C
1 - GENERATOR PULLEY
2 - WATER PUMP PULLEY
3 - IDLER PULLEY
4 - POWER STEERING PUMP PULLEY
5 - RADIATOR FAN PULLEY
6 - CRANKSHAFT PULLEY
7 - AUTOMATIC TENSIONER
8 - A/C COMPRESSOR PUMP PULLEY
Fig. 11 Belt Routing - 5.9L Diesel Engine Without
A/C
1 - GENERATOR PULLEY
2 - WATER PUMP PULLEY
3 - IDLER PULLEY
4 - POWER STEERING PUMP PULLEY
5 - RADIATOR FAN PULLEY
6 - CRANKSHAFT PULLEY
7 - AUTOMATIC TENSIONER
DRACCESSORY DRIVE 7 - 29
DRIVE BELT - 5.9L DIESEL (Continued)

OPERATION
Coolant flows through the engine block absorbing
the heat from the engine, then flows to the radiator
where the cooling fins in the radiator transfers the
heat from the coolant to the atmosphere. During cold
weather the ethylene-glycol or propylene-glycol cool-
ant prevents water present in the cooling system
from freezing within temperatures indicated by mix-
ture ratio of coolant to water.
COOLANT RECOVERY
CONTAINER- GAS ENGINES
DESCRIPTION
The coolant reserve/overflow tank is mounted on
top of the fan shroud, and is made of high tempera-
ture plastic (Fig. 1).
OPERATION
The coolant reserve/overflow system works in con-
junction with the radiator pressure cap. It utilizes
thermal expansion and contraction of coolant to keep
coolant free of trapped air. It provides a volume for
expansion and contraction of coolant. It also provides
a convenient and safe method for checking coolant
level and adjusting level at atmospheric pressure.
This is done without removing the radiator pressure
cap. The system also provides some reserve coolantto the radiator to cover minor leaks and evaporation
or boiling losses.
As the engine cools, a vacuum is formed in the
cooling system of both the radiator and engine. Cool-
ant will then be drawn from the coolant tank and
returned to a proper level in the radiator.
REMOVAL
(1) Remove recovery hose from radiator.
(2) Remove the coolant container to fan shroud
mounting bolt.
(3) Tilt the container backward towards the engine
to disengage the mounting pin locking features and
lift the container away from the fan shroud (Fig. 1).
INSTALLATION
(1) Align the coolant container mounting pins into
the slots on the fan shroud and push the container
onto the fan shroud.
(2) Secure the container to the fan shroud with the
bolt. Tighten to 8.5N´m (75 in-lbs).
NOTE: Ensure that the locking feature on the
mounting pins has engaged.
(3) Connect the recovery hose to the radiator (Fig.
1).
RADIATOR FAN - GAS
ENGINES
REMOVAL
CAUTION: If the viscous fan drive is replaced
because of mechanical damage, the cooling fan
blades should also be inspected. Inspect for fatigue
cracks, loose blades, or loose rivets that could
have resulted from excessive vibration. Replace fan
blade assembly if any of these conditions are
found. Also inspect water pump bearing and shaft
assembly for any related damage due to a viscous
fan drive malfunction.
(1) Disconnect negative battery cable from battery.
(2) Remove coolant reserve/overflow container from
fan shroud and lay aside.Do Notdisconnect the
hoses or drain coolant from the container.
(3) The thermal viscous fan drive/fan blade assem-
bly is attached (threaded) to the water pump hub
shaft (Fig. 3). Remove the fan blade/viscous fan drive
assembly from the water pump by turning the
mounting nut counterclockwise as viewed from the
front. Threads on the viscous fan drive areRIGHT-
HAND.A 36 MM Fan Wrench should be used to pre-
vent pulley from rotating (Fig. 2).
Fig. 1 Coolant Recovery Bottle - Gas Engine
1 - SCREW
2 - COOLANT RECOVERY CONTAINER
3 - RADIATOR/RADIATOR CAP
4 - FAN SHROUD
DRENGINE 7 - 33
COOLANT (Continued)

(4) Install the fan blade/viscous fan drive assembly
to the water pump shaft (Fig. 3). Tighten mounting
nut to 50 N´m (37 ft. lbs.).
(5) Install the coolant reserve/overflow container
to the fan shroud.
(6) Connect the negative battery cable.
NOTE:
Viscous Fan Drive Fluid Pump Out Requirement:
After installing a new viscous fan drive, bring the
engine speed up to approximately 2000 rpm and
hold for approximately two minutes. This will
ensure proper fluid distribution within the drive.
RADIATOR FAN - 5.9L DIESEL
REMOVAL
CAUTION: If the electronically controlled viscous
fan drive is replaced because of mechanical dam-
age, the cooling fan blades should also be
inspected. Inspect for fatigue cracks, or chipped
blades that could have resulted from excessive
vibration. Replace fan blade assembly if any of
these conditions are found. Also inspect wiring har-
ness and connectors for damage.
(1) Disconnect the battery negative cables.
(2) Remove coolant recovery container (Refer to 7 -
COOLING/ENGINE/COOLANT RECOVERY CON-
TAINER - REMOVAL).
(3) Using a fastener removal tool, remove the two
push pin fasteners from the fan shroud lower half.
(4) Unseat the four fastening tabs and remove the
lower radiator shroud.
(5) Disconnect electrical connector.
(6) Remove the electronically controlled viscous fan
drive electrical wire from the upper radiator shroud.
(7) Using a fastener removal tool, remove the wir-
ing harness bracket from the upper radiator shroud.
CAUTION: Do not remove the fan pulley bolts. This
pulley is under spring tension.
(8) The electronically controlled viscous fan drive/
fan blade assembly is attached (threaded) to the fan
pulley shaft (Fig. 4). Remove the fan blade/fan drive
assembly from fan pulley by turning the mounting
nut counterclockwise (as viewed from front). Threads
on the viscous fan drive areRIGHT-HAND.A36
MM Fan Wrench can be used. Place a bar or screw-
driver between the fan pulley bolts to prevent pulley
from rotating.
(9) Remove the upper radiator shroud mounting
bolts.(10) Remove the fan shroud and the fan blade/vis-
cous drive as an assembly from vehicle.
CAUTION: The electronically controlled viscous fan
drive is vibration and impact sensitive, especially at
the electrical connectors. Do not drop the unit.
(11) Remove the six fan blade-to-viscous fan drive
mounting bolts.
(12) Inspect the fan for cracked, chipped or dam-
aged fan blades.
CLEANING
Clean the fan blades using a mild soap and water.
Do not use an abrasive to clean the blades.
INSPECTION
WARNING: DO NOT ATTEMPT TO BEND OR
STRAIGHTEN FAN BLADES IF FAN IS NOT WITHIN
SPECIFICATIONS.
CAUTION: If fan blade assembly is replaced
because of mechanical damage, water pump and
viscous fan drive should also be inspected. These
components could have been damaged due to
excessive vibration.
Fig. 4 Fan Blade/Viscous Fan Drive - 5.9L Diesel
1 - ELECTRICAL CONNECTOR
2 - VISCOUS FAN DRIVE
3 - FAN BLADE
4 - BOLT (6)
5 - RADIATOR FAN PULLEY
DRENGINE 7 - 35
RADIATOR FAN - GAS ENGINES (Continued)

loaded pressure relief valve. This valve opens when
system pressure reaches the release range of 97-to-
124 kPa (14-to-18 psi).
A rubber gasket seals the radiator filler neck. This
is done to maintain vacuum during coolant cool-down
and to prevent leakage when system is under pres-
sure.
OPERATION
A vent valve in the center of the cap will remain
shut as long as the cooling system is pressurized. As
the coolant cools, it contracts and creates a vacuum
in the cooling system. This causes the vacuum valve
to open and coolant in the reserve/overflow container
to be drawn through the recovery hose connecting
the filler neck and reserve/overflow container. If the
vacuum valve is stuck shut, or the recovery hose is
kinked, radiator hoses will collapse on cool down.
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - RADIATOR
CAP-TO-FILLER NECK SEAL
The pressure cap upper gasket (seal) pressure
relief can be tested by removing overflow hose from
the radiator filler neck tube. Attach the hose of the
pressure tester tool 7700 (or equivalent) to the tube.
It will be necessary to disconnect hose from its
adapter for the filler neck. Pump air into radiator.
The pressure cap upper gasket should relieve at 69
to 124kPa (10 to 18 psi) and hold pressure at a min-
imum of 55 kPa (8 psi).
WARNING: THE WARNING WORDS, ºDO NOT OPEN
HOTº, ON RADIATOR PRESSURE CAP, ARE A
SAFETY PRECAUTION. WHEN HOT, PRESSURE
BUILDS UP IN COOLING SYSTEM. TO PREVENT
SCALDING OR INJURY, RADIATOR CAP SHOULD
NOT BE REMOVED WHILE SYSTEM IS HOT AND/OR
UNDER PRESSURE.
Do not remove the radiator cap at any timeexcept
for the following purposes:
²Check and adjust antifreeze freeze point.
²Refill the system with new antifreeze.
²Conducting service procedures.
²Checking for vacuum leaks.
WARNING: IF VEHICLE HAS BEEN RUN RECENTLY,
WAIT AT LEAST 15 MINUTES BEFORE REMOVING
RADIATOR CAP. WITH A RAG, SQUEEZE RADIATOR
UPPER HOSE TO CHECK IF SYSTEM IS UNDER
PRESSURE. PLACE A RAG OVER CAP AND WITH-
OUT PUSHING CAP DOWN, ROTATE IT COUNTER-
CLOCKWISE TO FIRST STOP. ALLOW FLUID TO
ESCAPE THROUGH THE COOLANT RESERVE/
OVERFLOW HOSE INTO RESERVE/OVERFLOW
TANK. SQUEEZE RADIATOR UPPER HOSE TO
DETERMINE WHEN PRESSURE HAS BEEN
RELEASED. WHEN COOLANT AND STEAM STOP
BEING PUSHED INTO TANK AND SYSTEM PRES-
SURE DROPS, REMOVE RADIATOR CAP COM-
PLETELY.
DIAGNOSIS AND TESTING - RADIATOR CAP
Remove the cap from the radiator. Be sure that the
sealing surfaces are clean. Moisten the rubber gasket
with water and install the cap on the pressure tester
7700 or an equivalent (Fig. 41).
Operate the tester pump to bring the pressure to
104 kPa (15 psi) on the gauge. If the pressure cap
fails to hold pressure of at least 97 kPa (14 psi)
replace the cap. Refer to the followingCAUTION.
Fig. 40 Radiator Pressure Cap - Typical
1 - FILLER NECK SEAL
2 - VACUUM VENT VALVE
3 - PRESSURE RATING
4 - PRESSURE VALVE
7 - 58 ENGINEDR
RADIATOR PRESSURE CAP (Continued)

REMOVAL
NOTE:
The water pump on all models can be removed
without discharging the air conditioning system (if
equipped).
The water pump on all gas powered engines is
bolted directly to the engine timing chain case/
cover.
On the 8.0L V-10 engine, a rubber o-ring (instead of
a gasket) is used as a seal between the water pump
and timing chain case/cover.
If water pump is replaced because of bearing/shaft
damage or leaking shaft seal, the mechanical cooling
fan assembly should also be inspected. Inspect for
fatigue cracks, loose blades or loose rivets that could
have resulted from excessive vibration. Replace fan if
any of these conditions are found. Also check condi-
tion of the thermal viscous fan drive (Refer to 7 -
COOLING/ENGINE/FAN DRIVE VISCOUS
CLUTCH - DIAGNOSIS AND TESTING).
(1) Disconnect negative battery cable from battery.
(2) Drain cooling system (Refer to 7 - COOLING -
STANDARD PROCEDURE).
Do not waste reusable coolant. If solution is clean,
drain coolant into a clean container for reuse.
(3) Remove windshield washer reservoir tank from
radiator fan shroud.
(4) Remove the four fan shroud mounting bolts at
the radiator (Fig. 51). Do not attempt to remove
shroud from vehicle at this time.
WARNING: CONSTANT TENSION HOSE CLAMPS
ARE USED ON MOST COOLING SYSTEM HOSES.WHEN REMOVING OR INSTALLING, USE ONLY
TOOLS DESIGNED FOR SERVICING THIS TYPE OF
CLAMP, SUCH AS SPECIAL CLAMP TOOL NUMBER
6094. ALWAYS WEAR SAFETY GLASSES WHEN
SERVICING CONSTANT TENSION CLAMPS.
CAUTION: A number or letter is stamped into the
tongue of constant tension clamps. If replacement
is necessary, use only an original equipment clamp
with a matching number or letter.
(5) Remove radiator upper hose at radiator.
(6) The thermal viscous fan drive is threaded on to
the water pump hub shaft (Fig. 53). Remove the fan/
fan drive assembly from water pump by turning the
mounting nut counterclockwise (as viewed from
front). Threads on the fan drive areRIGHT-HAND.
A 36 MM fan wrench can be used with Tool 6958
Spanner Wrench and Adapter Pins 8346 (Fig. 52) to
prevent the pulley from rotating.
(7) If water pump is being replaced, do not unbolt
fan blade assembly (Fig. 53) from the thermal control
fan drive.
(8) Remove fan blade/fan drive and fan shroud as
an assembly from vehicle.
After removing fan blade/fan drive assembly,do
notplace the thermal viscous fan drive in the hori-
zontal position. If stored horizontally, the silicone
Fig. 51 Typical Fan Shroud Mounting
1 - RADIATOR SUPPORT
2 - RADIATOR
3 - BOLTS (4)
4 - FAN SHROUD
Fig. 52 Using Special Tool 6958 Spanner Wrench
and Adapter Pins 8346
1 - SPECIAL TOOL 6958 SPANNER WRENCH WITH ADAPTER
PINS 8346
2-FAN
7 - 64 ENGINEDR
WATER PUMP - 8.0L (Continued)

(15) Remove the heater hose fitting from water
pump if pump replacement is necessary. Note posi-
tion (direction) of fitting before removal. Fitting must
be re-installed to same position.
CAUTION: Do not pry the water pump at timing
chain case/cover. The machined surfaces may be
damaged resulting in leaks.
CLEANING
Clean gasket mating surfaces as necessary.
INSPECTION
Visually inspect the water pump and replace if it
has any of the following conditions:
²The body is cracked or damaged
²Water leaks from the shaft seal. This is evident
by traces of coolant below the vent hole
²Loose or rough turning bearing. Also inspect
thermal fan drive
²Impeller rubbing the pump body
INSTALLATION
(1) If water pump is being replaced, install the
heater hose fitting to the pump. Tighten fitting to 16
N´m (144 in. lbs.) torque. After fitting has been
torqued, position fitting as shown in (Fig. 57). When
positioning fitting, do not back off (rotate counter-
clockwise). Use a sealant on the fitting such as
MopartThread Sealant With Teflon. Refer to the
directions on the package.
CAUTION: This heater hose fitting must be installed
to pump before pump is installed to engine.
(2) Clean the o-ring mating surfaces at rear of
water pump and front of timing chain/case cover.
(3) Apply a small amount of petroleum jelly to
o-ring (Fig. 56). This will help retain o-ring to water
pump.
(4) Install water pump to engine as follows: Guide
water pump fitting into bypass hose as pump is being
installed. Install water pump bolts (Fig. 55). Tighten
water pump mounting bolts to 40 N´m (30 ft. lbs.)
torque.
(5) Position bypass hose clamp to bypass hose.
(6) Spin water pump to be sure that pump impel-
ler does not rub against timing chain case/cover.
(7) Connect radiator lower hose to water pump.
(8) Connect heater hose and hose clamp to heater
hose fitting.
(9) Install drive belt (Refer to 7 - COOLING/AC-
CESSORY DRIVE/DRIVE BELTS - INSTALLA-
TION).
(10) Position fan shroud and fan blade/viscous fan
drive assembly to vehicle as a complete unit.(11) Install fan shroud to radiator. Tighten bolts to
6 N´m (50 in. lbs.) torque.
(12) Install fan blade/viscous fan drive assembly to
water pump shaft.
(13) Fill cooling system (Refer to 7 - COOLING -
STANDARD PROCEDURE).
(14) Connect negative battery cable.
(15) Start and warm the engine. Check for leaks.
Fig. 57 Heater Hose Fitting Position - 8.0L V-10
1 - HEATER HOSE FITTING
2 - WATER PUMP
7 - 66 ENGINEDR
WATER PUMP - 8.0L (Continued)