Transfer case DODGE RAM 1500 1998 2.G Service Manual

²Proper transmit/receive messages are occurring
on the PCI bus.
²Ignition key switch is in the RUN position.
Range shiftswill be allowed only if all of the fol-
lowing conditions are met:
²Front and rear wheel speed are within 21 km/hr
(13 mph).
²A change in the Selector Switch state indicating
a range shift has been requested.
²Transmission in NEUTRAL signal must be rec-
ognized for at least 1.5 seconds  100 msec. (Auto-
matic transmissions only)
²Proper transmit/receive messages are occurring
on the PCI bus.
²Clutch signal is recognized for 500 msec   50
msec (Manual transmissions only).
²Vehicle speed is less than or equal to 4.8 km/hr
(3 miles per hour).
²Ignition key switch is in the RUN position.
²A valid mode sensor signal is being sensed by
the TCCM.
Ashift into transfer case Neutralwill be
allowed only if all of the following conditions are met:
²Front and rear wheel speed are within 21 km/hr
(13 mph).
²The recessed Neutral Selection switch has been
depressed continuously for 4.0 seconds  100 msec
while all shift conditions have been continuously met.
²Transmission in NEUTRAL signal recognized
from the bus. (Automatic transmissions only)
²Clutch signal is recognized from the bus (Man-
ual transmissions only).
²Proper message transmissions/receptions are
occurring on the PCI bus.
²Vehicle speed is less than or equal to 4.8 km/hr
(3 miles per hour).
²Ignition key switch is in the RUN position,
engine off.
²Foot Brake is applied.
²A valid mode sensor signal is being sensed by
the TCCM.
Ashift out of transfer case Neutralwill be
allowed only if all of the following conditions are met:
²Front and rear wheel speed are within 21 km/hr
(13 mph).
²The recessed Neutral Selection switch has been
depressed continuously for 1.0 seconds  100 msec
while all shift conditions have been continuously met.
²Transmission in NEUTRAL signal recognized
from the bus.(Automatic transmissions only)
²Clutch signal is recognized from the bus (Man-
ual transmissions only).
²Proper message transmissions/receptions are
occurring on the PCI bus.
²Vehicle speed is less than or equal to 4.8 km/hr
(3 miles per hour).²Ignition key switch is in the RUN position.
²Foot Brake is applied.
²A valid mode sensor signal is being sensed by
the TCCM.
SHIFT SEQUENCES
Once all the driver controllable conditions for the
requested shift have been met, the TCCM begins a
shift timer with a maximum duration of 1 second per
'D' channel transition. If the shift timer expires
before the TCCM recognizes to correct mode sensor
code, the shift is considered to have been blocked.
The blocked shift will increment the blocked shift
counter by one. The TCCM strategy for handling
blocked shifts will be described later. The process the
TCCM performs for the various shifts will be
described first.
RANGE AND MODE SHIFTS
The process for performing all the range and mode
shifts are the same. The following steps describe the
process.
²Allow time for Selector Switch debounce; 250
msec  50 msec.
²Extinguish the source gear's LED while flashing
desired transfer case position's LED.
²Engage the shift motor for a maximum of 1 sec-
ond  100 msec per 'D' channel transition in the des-
tination gear's direction while monitoring the mode
sensor channel transitions.
²Disengage the shift motor when the correct
mode sensor code is recognized.
²Solidly illuminate the selected gear's LED.
²Transmit a bus message that the transfer case
shift is complete.
²If the desired mode sensor code is not received
after the shift timer expires (ie. a blocked or other
condition exists), stop driving the motor and wait for
200 msec  50 msec. The shift motor is then reversed
in the direction back toward the source gear for up to
1.0 seconds  100 msec. per 'D' channel. The TCCM
waits for 2.0 seconds  50 msec. and repeats the
attempt to shift to the desired position.
The exception to the preceding sequence is when a
shift from 4L to 2WD/AWD is requested. If 2WD/
AWD is requested from the 4L position, the transfer
case is first driven to the 4H position. If the 4H posi-
tion is reached, the transfer case is then driven back
to the 2WD/AWD position and the shift is considered
complete. If the transfer case does not reach any the
4H position, but is in the 2WD/AWD 'D' channel, or
the 2WD/AWD between gear position on the 4H side
of 2WD/AWD, the shift is also considered complete.
DRELECTRONIC CONTROL MODULES 8E - 17
TRANSFER CASE CONTROL MODULE (Continued)

SHIFT OUT OF NEUTRAL
The following steps describe the process for a shift
out of NEUTRAL.
²Extinguish the Neutral LED.
²Engage the shift motor for a maximum of 1 sec-
ond  100 msec toward the transfer case 4H mode
position while monitoring the mode sensor channel
transitions.
²Disengage the shift motor when the correct
mode sensor code is recognized.
²Extinguish the Neutral LED.
²Transmit a bus message that the transfer case
shift is complete.
²If the desired mode sensor code is not received
after the shift timer expires (ie. a blocked or other
condition exists), stop driving the motor and wait for
200 msec  50 msec. The shift motor is then reversed
in the direction back toward the source gear for up to
1.0 seconds 100 msec. The TCCM waits for 2.0 sec-
onds  50 msec. and repeats the attempt to shift to
the desired position.
²When the Neutral button is released, if the 4H
position is the desired position, the shift is complete.
Illuminate the 4H LED.
²Otherwise when the Neutral button is released,
if all of the shift requirements are being met then
engage the shift motor towards the desired position
for 1 second  100 msec per 'D' channel. (if require-
ments for shifting are not met, illuminate the 4H
LED and flash the destination LED as an indication
to the driver that all of the driver controllable shift
conditions are not being met). If this requires
another range or mode shift, begin the range/mode
shift process.
²If the desired mode sensor code is not received
after the shift timer expires (i.e. a blocked or other
condition exists), refer to the section on Blocked Shift
Strategy.
BLOCKED SHIFT STRATEGY
When a shift is commanded, the shift motor will be
driven towards its destination position, except in the
case of shifting out of Neutral if 4L was selected (the
transfer case will shift to the 4H position first, before
proceeding to 4L). If the shift is blocked on the way
to the destination, the TCCM may attempt to drivethe motor back to the original position. This process
will be allowed to occur 5 times. If the transfer case
has reached a non-NEUTRAL 'D' channel during the
shift re-attempts, the LED for the achieved gear posi-
tion is illuminated and the shift attempts are
stopped. To re-attempt the desired shift, the selector
switch will need to be rotated to the current position
until the switch debounce timer expires then a shift
will need to be requested again.
At the end of the 5th blocked attempt, the shift
motor is driven towards the last known 'D' channel
position. If this motor drive allows the transfer case
to reach the 2WD/AWD 'D' channel, or the 2WD/AWD
between gear position on the 4H side of 2WD/AWD,
the shift is considered complete and the shift
attempts are ended.
If the mode sensor is in the NEUTRAL region at
the expiration of the shift timer, the TCCM will con-
tinue to make the shift attempts according to the
blocked shift strategy independent of whether or not
the driver controlled conditions are met.
For shifts from NEUTRAL, if all 5 attempts fail to
reach the desired position (which by default is 4H),
the motor will be driven to stall in the direction of
4H or 4L, depending on the achieved position. If the
transfer case has reached the 2WD/AWD or 4L
between gear position nearest the NEUTRAL posi-
tions and the shift conditions are no longer being
met, the transfer case will be driven toward the cor-
responding 'D' channel. Otherwise, the transfer case
will be driven in the direction opposite the last
attempt with the desired target being 4H or 4L.
If the transfer case reaches the 2WD/AWD 'D'
channel when being driven in the 4H direction, then
one final 1.0 second drive toward 4H is attempted. If
the transfer case then reaches any of the 4H posi-
tions, the shift is considered complete and the 4H
LED is illuminated. If the transfer case is still the
2WD/AWD position, the shift is considered complete
and the 2WD/AWD LED is illuminated.
NOTE: If after the 5th blocked shift and reversal
attempt, if the transfer case position is in the NEU-
TRAL region, shift attempts will continue until a
non-NEUTRAL 'D' channel is reached.
8E - 18 ELECTRONIC CONTROL MODULESDR
TRANSFER CASE CONTROL MODULE (Continued)

SHIFT REVERSAL TARGETS
If the shift timer expires (1 second per 'D' channel)
and the transfer case has not reached the desired
position, all shifts will attempt to return to their
original position with the exceptions of:
²If the intended shift is going to the High rail
from Low and can't make it, but it can make the
2WD/AWD position, the motor stops at that position.
The TCCM will not attempt to cross back over NEU-
TRAL if it does not have to. This means that there
was a block on the first attempt to go to 4H and the
transfer case has made it through NEUTRAL to a
known good position, then the motor will go back
only to the 2WD/4WD position and execute the
remainder of the attempts from there.
²For shifts out of NEUTRAL, any time a shift is
commanded out of NEUTRAL, the system needs to
get out. The TCCM should never go to NEUTRAL
unless the driver is commanding it and all required
conditions are being met
ENCODER DRIFT CORRECTION
Whenever a shift is completed, the TCCM stores
the position in memory as the transfer case's
intended position. The TCCM continuously monitors
the mode sensor and if the mode sensor drifts toward
into a NEUTRAL region sensor position for 2.0 sec-
onds, the TCCM will perform a motor drive to correct
the drift. The transfer case will be driven toward the
intended position for 1.0 seconds 100 msec. The
TCCM will wait for 2.0 seconds  50 msec. and repeat
the attempt to shift to the desired position. This will
continue until the intended position is reached.
SHIFT MOTOR BRAKING
Two modes of shift motor braking are employed to
improve shift performance, static and dynamic. Static
shift motor braking is utilized under the following
conditions:
²Whenever the transfer case is in the 2WD/AWD
or 4L 'D' channel position.²Whenever an invalid mode sensor code is
present.
Static motor braking is achieved by applying +12V
on both shift motor wires.
NOTE: Static Shift Motor Braking is independent of
ignition key position.
SHIFT ATTEMPT LIMIT
To protect the transfer case system, the TCCM will
impose a limit on the number of shifts that can occur
over a calibrated time period. The system will moni-
tor the number of 'D' channel segment transitions
that occur in any 30 second time period. If the num-
ber of segment transitions is 30 or greater, the sys-
tem will go into a default mode. The default mode of
operation for shifting is that the number of allowed
'D' channel transitions permitted to occur will be 3
over each 15 second  100 msec calibrated window of
time. After 5 minutes  100 msec, the motor can be
assumed to have cooled down and the system will
revert to normal operation. The following rules also
apply to the shift limit:
²The attempt limit will not prevent shifts coming
out of NEUTRAL, they will be allowed regardless of
the counter/timer.
²Any shift that is in progress when the counter
reaches a maximum count in time will be allowed to
complete before the default mode is entered. D-chan-
nel transitions during this period will not be counted
towards the default mode limit.
²A block, regardless of the direction, whether
towards destination or back towards reversal target
(shift timer expiring), will count as a value of 2 tran-
sitions towards the 30 segment transitions to go into
default mode as defined above. Current attempt limit
values are 30 transitions in 30 seconds and default
mode values are 3 transitions every 15 seconds for 5
minutes.
DRELECTRONIC CONTROL MODULES 8E - 19
TRANSFER CASE CONTROL MODULE (Continued)

INPUT AND OUTPUT CIRCUITS
HARD WIRED INPUTS
The hard wired inputs to the EMIC include the fol-
lowing:
²Brake Lamp Switch Output
²Driver Cylinder Lock Switch Sense
²Driver Door Ajar Switch Sense
²Driver Door Lock Switch MUX - with
Power Locks
²Fused B(+) - Ignition-Off Draw
²Fused B(+) - Power Lock Feed - with Power
Locks
²Fused Ignition Switch Output (Accessory-
Run)
²Fused Ignition Switch Output (Off-Run-
Start)
²Fused Ignition Switch Output (Run-Start)
²Headlamp Dimmer Switch MUX
²Headlamp Switch MUX
²Horn Relay Control
²Key-In Ignition Switch Sense
²Left Rear Door Ajar Switch Sense
²Panel Lamps Dimmer Switch Signal
²Park Brake Switch Sense
²Passenger Door Ajar Switch Sense
²Passenger Door Lock Switch MUX - with
Power Locks
²Radio Control MUX
²Right Rear Door Ajar Switch Sense
²RKE Supply - with RKE
²Seat Belt Switch Sense
²Transmission Range Sensor MUX - with
Auto Trans
²Turn/Hazard Switch MUX
²Washer/Beam Select Switch MUX
²Wiper Switch MUX
Refer to the appropriate wiring information for
additional details.
HARD WIRED OUTPUTS
The hard wired outputs of the EMIC include the
following:
²Accessory Switch Bank Illumination Driver
²BTSI Driver - with Auto Trans
²Cargo Lamp Driver
²Dome/Overhead Lamp Driver
²Driver Door Unlock Driver - with Power
Locks
²Headlamp Switch Illumination Driver
²Heated Seat Switch Indicator Driver - with
Heated Seats
²Heater-A/C Control Illumination Driver
²Left Door Lock Driver - with Power Locks
²Left Rear Door Unlock Driver - with Power
Locks²Map/Glove Box Lamp Driver
²Radio Illumination Driver
²Right Door Lock Driver - with Power Locks
²Right Door Unlock Driver - with Power
Locks
²Transfer Case Switch Illumination Driver -
with Four-Wheel Drive
Refer to the appropriate wiring information for
additional details.
GROUNDS
The EMIC receives and supplies a ground path to
several switches and sensors through the following
hard wired circuits:
²Ground - Illumination (2 Circuits)
²Ground - Power Lock - with Power Locks
²Ground - Signal
²Headlamp Switch Return
²Multi-Function Switch Return
²Transmission Range Sensor Return - with
Auto Trans
Refer to the appropriate wiring information for
additional details.
COMMUNICATION
The EMIC has provisions for the following commu-
nication circuits:
²PCI Data Bus
²RKE Program Serial Data - with RKE
²RKE Transmit Serial Data - with RKE
Refer to the appropriate wiring information for
additional details.
DIAGNOSIS AND TESTING - INSTRUMENT
CLUSTER
If all of the instrument cluster gauges and/or indi-
cators are inoperative, refer to PRELIMINARY
DIAGNOSIS. If an individual gauge or Programma-
ble Communications Interface (PCI) data bus mes-
sage-controlled indicator is inoperative, refer to
ACTUATOR TEST. If an individual hard wired indi-
cator is inoperative, refer to the diagnosis and testing
information for that specific indicator.
Refer to the appropriate wiring information. The
wiring information includes wiring diagrams, proper
wire and connector repair procedures, details of wire
harness routing and retention, connector pin-out
information and location views for the various wire
harness connectors, splices and grounds.
8J - 10 INSTRUMENT CLUSTERDR
INSTRUMENT CLUSTER (Continued)

ACTUATOR TEST
WARNING: TO AVOID PERSONAL INJURY OR
DEATH, ON VEHICLES EQUIPPED WITH AIRBAGS,
DISABLE THE SUPPLEMENTAL RESTRAINT SYS-
TEM BEFORE ATTEMPTING ANY STEERING
WHEEL, STEERING COLUMN, AIRBAG, SEAT BELT
TENSIONER, IMPACT SENSOR, OR INSTRUMENT
PANEL COMPONENT DIAGNOSIS OR SERVICE.
DISCONNECT AND ISOLATE THE BATTERY NEGA-
TIVE (GROUND) CABLE, THEN WAIT TWO MINUTES
FOR THE SYSTEM CAPACITOR TO DISCHARGE
BEFORE PERFORMING FURTHER DIAGNOSIS OR
SERVICE. THIS IS THE ONLY SURE WAY TO DIS-
ABLE THE SUPPLEMENTAL RESTRAINT SYSTEM.
FAILURE TO TAKE THE PROPER PRECAUTIONS
COULD RESULT IN ACCIDENTAL AIRBAG DEPLOY-
MENT.
The instrument cluster actuator test will put the
instrument cluster into its self-diagnostic mode. In
this mode the instrument cluster can perform a self-
diagnostic test that will confirm that the instrument
cluster circuitry, the gauges, and the indicators are
capable of operating as designed. During the actuator
test the instrument cluster circuitry will position
each of the gauge needles at various calibration
points, illuminate all of the segments in the Vacuum
Fluorescent Display (VFD) units, turn all of the indi-
cators on and off again, display any Diagnostic Trou-
ble Code (DTC) information, and display the number
of ignition key cycles that have occurred since the
DTC was detected. It is suggested that a note pad
and pencil be used to write down any fault informa-
tion that is displayed during the test for reference.
Successful completion of the actuator test will con-
firm that the instrument cluster is operational. How-
ever, there may still be a problem with the PCI data
bus, the Powertrain Control Module (PCM), the
Engine Control Module (ECM), the Front Control
Module (FCM), the Transmission Control Module
(TCM), the Transfer Case Control Module (TCCM),
the Airbag Control Module (ACM), the Controller
Anti-lock Brake (CAB), or the inputs to one of these
electronic control modules. Use a DRBIIItscan toolto diagnose these components. Refer to the appropri-
ate diagnostic information.
(1) Begin the test with the ignition switch in the
Off position.
(2) Depress the odometer/trip odometer switch but-
ton.
(3) While still holding the odometer/trip odometer
switch button depressed, turn the ignition switch to
the On position, but do not start the engine.
(4) Release the odometer/trip odometer switch but-
ton.
(5) The instrument cluster will simultaneously
illuminate all of the operational segments in both
VFD units, perform a bulb check of each operational
LED indicator. The VFD segments and LED indica-
tors remain illuminated as each gauge needle is
swept to several calibration points and back. If a
VFD segment or an LED indicator fails to illuminate,
or if a gauge needle fails to sweep through the cali-
bration points and back during this test, the instru-
ment cluster must be replaced. Following these tests,
the actuator test will proceed as described in Step 6.
(6) The text ªC Codeº is displayed in the odometer
VFD for about three seconds. If there is no stored
fault information, the display will show two pairs of
zeroes in the format ª00º ª00º, which indicate that
the display of fault information is done. If there is
stored fault information, two sets of two-digit alpha
and alpha-numeric fault codes will appear in the
odometer display for a three second interval. The
first pair of digits represents a Diagnostic Trouble
Code (DTC), or fault code for the instrument cluster.
The second pair of digits is a counter for the number
of ignition key cycles that have occurred since the
displayed DTC was set. The instrument cluster will
continue to display additional sets of two pairs of dig-
its at three second intervals until all of the stored
codes have been displayed, which is again signaled
by a code of ª00º ª00º. Refer to the Instrument Clus-
ter Failure Message table for a description of each
fault code that the instrument cluster displays. If an
instrument cluster fault is displayed, use a DRBIIIt
scan tool to diagnose the problem. Refer to the appro-
priate diagnostic information.
INSTRUMENT CLUSTER FAILURE MESSAGE
Fault Code Description Correction
01 Airbag warning indicator output circuit shorted. Refer to the appropriate diagnostic information.
02 Airbag warning indicator output circuit open. Refer to the appropriate diagnostic information.
03 ABS indicator output circuit shorted. Refer to the appropriate diagnostic information.
04 ABS indicator output circuit open. Refer to the appropriate diagnostic information.
05 MIL indicator output circuit shorted. Refer to the appropriate diagnostic information.
06 MIL indicator output circuit open. Refer to the appropriate diagnostic information.
8J - 12 INSTRUMENT CLUSTERDR
INSTRUMENT CLUSTER (Continued)

behind by the LED, which is soldered onto the
instrument cluster electronic circuit board. The secu-
rity indicator is serviced as a unit with the instru-
ment cluster.
OPERATION
The security indicator gives an indication to the
vehicle operator when the Vehicle Theft Security Sys-
tem (VTSS) is arming or is armed. On models
equipped with the Sentry Key Immobilizer System
(SKIS), the security indicator also gives an indication
to the vehicle operator of the status of the SKIS. This
indicator is controlled by a transistor on the instru-
ment cluster circuit board based upon cluster pro-
gramming, hard wired inputs to the cluster from the
various security system components, electronic mes-
sages received by the cluster from the Remote Key-
less Entry (RKE) receiver module over a dedicated
serial bus, and electronic messages received by the
cluster from the Sentry Key Immobilizer Module
(SKIM) over the Programmable Communications
Interface (PCI) data bus. The security indicator Light
Emitting Diode (LED) is completely controlled by the
instrument cluster logic circuit, and that logic will
allow this indicator to operate whenever the instru-
ment cluster receives a battery current input on the
fused B(+) circuit. Therefore, the LED can be illumi-
nated regardless of the ignition switch position. The
LED only illuminates when it is provided a path to
ground by the instrument cluster transistor. The
instrument cluster will turn on the security indicator
for the following reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position, the SKIM tells the cluster
to illuminate the SKIS indicator for about two sec-
onds as a bulb test.
²VTSS Indication- During the sixteen second
VTSS arming function, the cluster will flash the
security indicator on and off repeatedly at a steady,
fast rate to indicate that the VTSS is in the process
of arming. Following successful VTSS arming, the
cluster flashes the security indicator on and off con-
tinuously at a slower rate to indicate that the VTSS
is armed. The security indicator continues flashing at
the slower rate until the VTSS is disarmed or trig-
gered. If the VTSS has alarmed and rearmed, the
cluster will flash the security indicator at a steady,
slow rate for about thirty seconds after the VTSS is
disarmed.
²SKIM Lamp-On Message- Each time the clus-
ter receives a lamp-on message from the SKIM, the
security indicator will be illuminated. The indicator
can be flashed on and off, or illuminated solid, as dic-
tated by the SKIM message. The indicator remains
illuminated solid or continues to flash until the clus-
ter receives a lamp-off message from the SKIM, oruntil the ignition switch is turned to the Off position,
whichever occurs first. For more information on the
SKIS and the security indicator control parameters,
(Refer to 8 - ELECTRICAL/VEHICLE THEFT SECU-
RITY/SENTRY KEY IMMOBILIZER SYSTEM -
OPERATION).
²Communication Error- If the cluster receives
no SKIS lamp-on or lamp-off messages from the
SKIM for twenty consecutive seconds, the SKIS indi-
cator is illuminated by the instrument cluster. The
indicator remains controlled and illuminated by the
cluster until a valid SKIS lamp-on or lamp-off mes-
sage is received from the SKIM.
²Actuator Test- Each time the instrument clus-
ter is put through the actuator test, the security indi-
cator will be turned on, then off again during the
bulb check portion of the test to confirm the function-
ality of the LED and the cluster control circuitry.
The instrument cluster circuitry controls the secu-
rity indicator whenever the ignition switch is in the
Off position and the VTSS is arming, armed, or
alarming. Whenever the ignition switch is in the On
or Start positions, the SKIM performs a self-test to
decide whether the SKIS is in good operating condi-
tion and whether a valid key is present in the igni-
tion lock cylinder. The SKIM then sends the proper
lamp-on or lamp-off messages to the instrument clus-
ter. For further diagnosis of the security indicator or
the instrument cluster circuitry that controls the
indicator, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). If the
instrument cluster flashes the SKIS indicator upon
ignition On, or turns on the SKIS indicator solid
after the bulb test, it indicates that a SKIS malfunc-
tion has occurred or that the SKIS is inoperative. For
proper diagnosis of the VTSS, the SKIS, the SKIM,
the PCI data bus, or the electronic message inputs to
the instrument cluster that control the security indi-
cator, a DRBIIItscan tool is required. Refer to the
appropriate diagnostic information.
SERVICE 4WD INDICATOR
DESCRIPTION
A service 4WD indicator is standard equipment on
all instrument clusters (Fig. 27). However, on vehi-
cles not equipped with the optional four-wheel drive
system and electronically shifted transfer case, this
indicator is electronically disabled. The service 4WD
indicator consists of the text ªSERV 4WDº, which
Fig. 27 Service 4WD Indicator
8J - 36 INSTRUMENT CLUSTERDR
SECURITY INDICATOR (Continued)

appears in the lower portion of the odometer/trip
odometer Vacuum Fluorescent Display (VFD) unit.
The VFD is soldered onto the cluster electronic cir-
cuit board and is visible through a window with a
smoked clear lens located on the lower edge of the
tachometer gauge dial face of the cluster overlay. The
dark lens over the VFD prevents the indicator from
being clearly visible when it is not illuminated. The
text ªSERV 4WDº appears in an amber color and at
the same lighting level as the odometer/trip odometer
information when they are illuminated by the instru-
ment cluster electronic circuit board. The service
4WD indicator is serviced as a unit with the VFD in
the instrument cluster.
OPERATION
The service 4WD indicator gives an indication to
the vehicle operator when the Transfer Case Control
Module (TCCM) has recorded a Diagnostic Trouble
Code (DTC) for an electronic transfer case circuit or
component malfunction. This indicator is controlled
by a transistor on the instrument cluster circuit
board based upon cluster programming and elec-
tronic messages received by the cluster from the
TCCM over the Programmable Communications
Interface (PCI) data bus. The service 4WD indicator
is completely controlled by the instrument cluster
logic circuit, and that logic will only allow this indi-
cator to operate when the instrument cluster receives
a battery current input on the fused ignition switch
output (run-start) circuit. Therefore, the indicator
will always be off when the ignition switch is in any
position except On or Start. The indicator only illu-
minates when it is switched to ground by the instru-
ment cluster circuitry. The instrument cluster will
turn on the service 4WD indicator for the following
reasons:
²Service 4WD Lamp-On Message- Each time
the cluster receives a service 4WD lamp-on message
from the TCCM, the indicator will be illuminated.
The indicator remains illuminated until the cluster
receives a service 4WD lamp-off message from the
TCCM, or until the ignition switch is turned to the
Off position, whichever occurs first.
²Communication Error- If the cluster receives
no messages from the TCCM for five seconds, the
service 4WD indicator is illuminated by the instru-
ment cluster to indicate a loss of TCCM communica-
tion. The indicator remains controlled and
illuminated by the cluster until a valid message is
received from the TCCM.
²Actuator Test- Each time the cluster is put
through the actuator test, the service 4WD indicator
will be turned on, then off again during the VFD por-
tion of the test to confirm the functionality of the
VFD and the cluster control circuitry.The TCCM continually monitors the electronic
transfer case switch and circuits to determine the
condition of the system. The TCCM then sends the
proper lamp-on or lamp-off messages to the instru-
ment cluster. For further diagnosis of the service
4WD indicator or the instrument cluster circuitry
that controls the VFD, (Refer to 8 - ELECTRICAL/
INSTRUMENT CLUSTER - DIAGNOSIS AND
TESTING). For proper diagnosis of the TCCM, the
PCI data bus, or the electronic message inputs to the
instrument cluster that control the service 4WD indi-
cator, a DRBIIItscan tool is required. Refer to the
appropriate diagnostic information.
SPEEDOMETER
DESCRIPTION
A speedometer is standard equipment on all instru-
ment clusters. The speedometer is located next to the
tachometer, just to the right of center in the instru-
ment cluster. The speedometer consists of a movable
gauge needle or pointer controlled by the instrument
cluster circuitry and a fixed 210 degree primary scale
on the gauge dial face that reads left-to-right either
from ª0º to ª120º mph, or from ª0º to ª200º km/h,
depending upon the market for which the vehicle is
manufactured. Each version also has a secondary
inner scale on the gauge dial face that provides the
equivalent opposite units from the primary scale.
Text appearing on the cluster overlay just below the
hub of the speedometer needle abbreviates the unit
of measure for the primary scale (i.e.: MPH or km/h),
followed by the unit of measure for the secondary
scale (Fig. 28). The speedometer graphics are black
(primary scale) and blue (secondary scale) against a
white field, making them clearly visible within the
instrument cluster in daylight. When illuminated
from behind by the panel lamps dimmer controlled
cluster illumination lighting with the exterior lamps
turned On, the black graphics appear dark blue and
the blue graphics appear light blue. The orange
gauge needle is internally illuminated. Gauge illumi-
nation is provided by replaceable incandescent bulb
and bulb holder units located on the instrument clus-
ter electronic circuit board. The speedometer is ser-
viced as a unit with the instrument cluster.
OPERATION
The speedometer gives an indication to the vehicle
operator of the vehicle road speed. This gauge is con-
Fig. 28 Speedometer Text
DRINSTRUMENT CLUSTER 8J - 37
SERVICE 4WD INDICATOR (Continued)

SENTRY KEY IMMOBILIZER SYSTEM
TRANSPONDER PROGRAMMING
Two programmed Sentry Key transponders are
included with the Sentry Key Immobilizer System
(SKIS) when it is shipped from the factory. The Sen-
try Key Immobilizer Module (SKIM) can be pro-
grammed to recognize up to six additional
transponders, for a total of eight Sentry Keys. The
following ªCustomer Learnº programming procedure
for the programming of additional transponders
requires access to at least two of the valid Sentry
Keys. If two valid Sentry Keys are not available, Sen-
try Key programming will require the use of a
DRBIIItscan tool.
CUSTOMER LEARN PROGRAMMING
(1) Obtain the additional Sentry Key transponder
blank(s) that are to be programmed for the vehicle.
Cut the additional Sentry Key transponder blanks to
match the ignition lock cylinder mechanical key
codes.
(2) Insert one of the two valid Sentry Key tran-
sponders into the ignition switch and turn the igni-
tion switch to the ON position.
(3) After the ignition switch has been in the ON
position for about three seconds, but no more than
fifteen seconds, cycle the ignition switch back to the
OFF position. Replace the first valid Sentry Key in
the ignition lock cylinder with the second valid Sen-
try Key and turn the ignition switch back to the ON
position. Both operations must be performed within
15 seconds.
(4) In approximately ten seconds the VTSS indica-
tor LED will start to flash to indicate that the sys-
tem has entered the ªCustomer Learnº programming
mode.
(5) Within approximately sixty seconds of entering
the ªCustomer Learnº programming mode, turn the
ignition switch to the OFF position, replace the valid
Sentry Key with a blank Sentry Key transponder,
and turn the ignition switch back to the ON position.
(6) In approximately ten seconds, the VTSS indica-
tor LED will stop flashing and stay on solid for
approximately three seconds and then turn OFF to
indicate that the blank Sentry Key transponder has
been successfully programmed. The SKIS will imme-
diately return to normal system operation following
exit from the ªCustomer Learnº programming mode.
(7) Repeat this process for each additional Sentry
Key transponder blank to be programmed.
If any of the above steps is not completed in the
proper sequence, or within the allotted time, the
SKIS will automatically exit the ªCustomer Learnº
programming mode. The SKIS will also automatically
exit the ªCustomer Learnº programming mode if it
sees a non-blank Sentry Key transponder when itshould see a blank, if it has already programmed
eight valid Sentry Keys, or if the ignition switch is
turned to the OFF position for more than about fifty
seconds.
NOTE: While in Customer Learn mode (LED flash-
ing), the engine will not START and RUN.
PROGRAMMING BLANK SENTRY KEY
TRANSPONDERS WITH A DRBIIITSCAN TOOL
When programming a blank Sentry Key transpon-
der, the key blank must first be cut to match the
ignition lock cylinder. It will also be necessary to
enter the vehicle's four digit PIN code into the
DRBIIItscan tool to enter the Sentry Key Immobi-
lizer Module's (SKIM's) secured access mode.
NOTE: Once a Sentry Key is programmed to a par-
ticular vehicle, it cannot be transferred to another
vehicle.
Insert the blank key into the ignition and turn it to
the RUN position. Using the DRBIIItscan tool,
select ªTheft Alarm,º then ªSKIM,º then ªMiscella-
neous.º Select ªProgram New Key.º Enter the four
digit PIN code using the DRBIIIt. When program-
ming is completed, the SKIM will exit secured access
mode and the DRBIIItwill display the status of the
key. One of five different status messages may be dis-
played as follows:
²ªProgramming Successfulº is displayed if SKIM
Sentry Key programming succeeds.
²ªLearned Key in Ignitionº is displayed if the key
in the ignition has already been programmed into
that vehicle's SKIM.
²ª8 Keys Already Learned (At The Maximum)
Programming Not Doneº is displayed if eight keys
have already been programmed into the SKIM. In
this case, if a new key needs to be added due to a
lost or defective key, the ªErase All Keysº function
(requires entering secured access mode) has to be
performed. Then the customer's seven keys plus the
new key MUST be reprogrammed into the SKIM.
²ªProgramming Not Attemptedº is displayed after
an ªErase All Keysº function is executed.
²ªProgramming Key Failedº is displayed if fur-
ther diagnosis is required.
²To learn additional keys, turn the ignition OFF,
remove the learned key, and insert the next new
blank key. Turn ignition to the RUN position and re-
enter the secured access mode function and repeat
the ªProgram New Keyº procedure outlined above.
8Q - 4 VEHICLE THEFT SECURITYDR
VEHICLE THEFT SECURITY (Continued)

DESCRIPTION - CIRCUIT FUNCTIONS
All circuits in the diagrams use an alpha/numeric
code to identify the wire and it's function. To identify
which circuit code applies to a system, refer to the
Circuit Identification Code Chart. This chart shows
the main circuits only and does not show the second-
ary codes that may apply to some models.
CIRCUIT IDENTIFICATION CODE CHART
CIRCUIT FUNCTION
A BATTERY FEED
B BRAKE CONTROLS
C CLIMATE CONTROLS
D DIAGNOSTIC CIRCUITS
E DIMMING ILLUMINATION
CIRCUITS
F FUSED CIRCUITS
G MONITORING CIRCUITS
(GAUGES)
H OPEN
I NOT USED
J OPEN
K POWERTRAIN CONTROL
MODULE
L EXTERIOR LIGHTING
M INTERIOR LIGHTING
N NOT USED
O NOT USED
P POWER OPTION (BATTERY
FEED)
Q POWER OPTIONS (IGNITION
FEED)
R PASSIVE RESTRAINT
S SUSPENSION/STEERING
T TRANSMISSION/TRANSAXLE/
TRANSFER CASE
U OPEN
V SPEED CONTROL, WIPER/
WASHER
W OPEN
X AUDIO SYSTEMS
Y OPEN
Z GROUNDS
DESCRIPTION - SECTION IDENTIFICATION AND
INFORMATION
The wiring diagrams are grouped into individual
sections. If a component is most likely found in a par-
ticular group, it will be shown complete (all wires,
connectors, and pins) within that group. For exam-
ple, the Auto Shutdown Relay is most likely to be
found in Group 30, so it is shown there complete. It
can, however, be shown partially in another group if
it contains some associated wiring.
Splice diagrams in Section 8W-70 show the entire
splice and provide references to other sections the
splices serves. Section 8W-70 only contains splice dia-
grams that are not shown in their entirety some-
where else in the wiring diagrams.
Section 8W-80 shows each connector and the cir-
cuits involved with that connector. The connectors
are identified using the name/number on the dia-
gram pages.
WIRING SECTION CHART
GROUP TOPIC
8W-01 thru
8W-09General information and Diagram
Overview
8W-10 thru
8W-19Main Sources of Power and
Vehicle Grounding
8W-20 thru
8W-29Starting and Charging
8W-30 thru
8W-39Powertrain/Drivetrain Systems
8W-40 thru
8W-49Body Electrical items and A/C
8W-50 thru
8W-59Exterior Lighting, Wipers and
Trailer Tow
8W-60 thru
8W-69Power Accessories
8W-70 Splice Information
8W-80 Connector Pin Outs
8W-91 Connector, Ground and Splice
Locations
8W - 01 - 6 8W-01 WIRING DIAGRAM INFORMATIONDR
WIRING DIAGRAM INFORMATION (Continued)

Component Page
Manifold Absolute Pressure Sensor........ 8W-30
Mode Door Actuators................... 8W-42
Multi-Function Switch............ 8W-40, 52, 53
Natural Vacuum Leak Detection Assembly . . 8W-30
Output Speed Sensor................... 8W-31
Overhead Map/Reading Lamp......... 8W-44, 49
Oxygen Sensor Downstream Relay........ 8W-30
Oxygen Sensors....................... 8W-30
Park Brake Switch.................... 8W-40
Park Lamp Relay................... 8W-50, 52
Park/Turn Signal Lamps............. 8W-50, 52
Power Mirrors........................ 8W-62
Power Outlets........................ 8W-41
Power Seat Motors.................... 8W-63
Power Seat Switches................... 8W-63
Power Steering Pressure Switch.......... 8W-30
Power Window Circuit Breaker........... 8W-10
Power Window Motors.................. 8W-60
Power Window Switches................ 8W-60
Powertrain Control Module.............. 8W-30
PTCS............................... 8W-10
PTO Switch.......................... 8W-30
Radio............................... 8W-47
Rear Window Defogger Relay............ 8W-48
Recirculation Door Actuator............. 8W-42
Remote Radio Switches................. 8W-47
Seat Belt Pretensioners................. 8W-43
Seat Belt Switch-Driver................ 8W-40
Seat Belt Tensioner Reducer............. 8W-40
Seat Heater Interface Module............ 8W-63
Sentry Key Immobilizer Module.......... 8W-39
Side Impact Sensors................... 8W-43
Speakers............................ 8W-47Component Page
Speed Control Servo................... 8W-33
Speed Control Switches................. 8W-33
Splices.............................. 8W-70
Starter Motor........................ 8W-21
Starter Motor Relay................... 8W-21
Tail/Stop Lamp....................... 8W-52
Tail/Stop/Turn Signal Lamps.......... 8W-51, 52
Tail/Turn Lamp....................... 8W-52
Tailgate Lamp........................ 8W-51
Throttle Position Sensor................ 8W-30
Tow/Haul Overdrive Switch........... 8W-30, 31
Trailer Tow Connectors................. 8W-54
Trailer Tow Relays.................... 8W-54
Transfer Case Control Module............ 8W-31
Transfer Case Mode Sensor.............. 8W-31
Transfer Case Selector Switch............ 8W-31
Transfer Case Shift Motor............... 8W-31
Transmission Control Relay............. 8W-31
Transmission Range Sensor.............. 8W-31
Transmission Solenoid Assembly.......... 8W-31
Transmission Solenoid/TRS Assembly...... 8W-31
Underhood Lamp...................... 8W-44
Vacuum Pump........................ 8W-30
Vistronic Fan Drive................. 8W-30, 70
Washer Fluid Level Switch.............. 8W-53
Washer Pump Motor-Front.............. 8W-53
Water In Fuel Sensor.................. 8W-30
Wheel Speed Sensors................... 8W-35
Wiper High/Low Relay................. 8W-53
Wiper Motor-Front.................... 8W-53
Wiper On/Off Relay.................... 8W-53
8W - 02 - 2 8W-02 COMPONENT INDEXDR