Transfer case installation DODGE RAM 1500 1998 2.G Manual Online

(8) Install front sprocket retaining ring (Fig. 77).
(9) Install rear sprocket retaining ring (Fig. 78).(10) Insert magnet in front case pocket (Fig. 79).
REAR CASE
(1) Install the oil pick-up tube and screen into the
rear case half.
(2) Apply bead of MopartGasket Maker, or equiv-
alent, to mating surface of front case. Keep sealer
bead width to maximum of 3/16 inch. Do not use
excessive amount of sealer as excess will be displaced
into case interior.
(3) Align mainshaft with the rear output shaft
bearing and align shift rail with bore in rear case.
Then install rear case (Fig. 80). Verify that the case
alignment dowels correctly seat into their mating
recesses.
Fig. 77 Install Front Output Shaft Sprocket
Retaining Ring
1 - FRONT OUTPUT SHAFT
2 - DRIVE SPROCKET
3 - RETAINING RING
Fig. 78 Install Rear Output Shaft Sprocket Retaining
Ring
1 - REAR OUTPUT SHAFT
2 - DRIVE SPROCKET
3 - RETAINING RING
Fig. 79 Case Magnet Installation
1 - MAGNET
2 - CASE POCKET
Fig. 80 Install Rear Case Half
1 - FRONT CASE HALF
2 - REAR CASE HALF
DRTRANSFER CASE - NV273 21 - 565
TRANSFER CASE - NV273 (Continued)

(7) Install the front companion flange onto the
front output shaft.
(8) Install two bolts 180É apart into the front out-
put shaft companion flange.
(9) Place holder over the bolts and against the
companion flange (Fig. 88).
(10) Install a new front companion flange nut.
Tighten the companion flange nut to 176-271 N´m
(130-200 ft.lbs.).
INSTALLATION
(1) Mount transfer case on a transmission jack.
(2) Secure transfer case to jack with chains.
(3) Position transfer case under vehicle.
(4) Align transfer case and transmission shafts
and install transfer case onto the transmission.
(5) Install and tighten transfer case attaching nuts
to 27-34 N´m (20-25 ft. lbs.) torque.
(6) Connect the vent hose.
(7) Connect the shift motor and mode sensor wir-
ing connectors. Secure wire harness to clips on trans-
fer case.
(8) Align and connect the propeller shafts.
(9) Fill transfer case with correct fluid. (Refer to
21 - TRANSMISSION/TRANSFER CASE/FLUID -
STANDARD PROCEDURE)
(10) Install skid plate, if equipped.(11) Remove transmission jack and support stand.
(12) Lower vehicle and verify transfer case shift
operation.
SPECIFICATIONS
TRANSFER CASE - NV273
TORQUE SPECIFICATIONS
DESCRIPTION N-m Ft. Lbs. In. Lbs.
Plug, Detent 16-24 12-18 -
Plug, Drain/Fill 20-34 15-25 -
Bolt, Extension Housing 27-34 20-25 -
Bolt, Case Half 27-34 20-25 -
Support, Sector 27-34 20-25 -
Nuts, Mounting 30-41 20-30 -
Bolts, Shift Motor and
Mode Sensor Assembly16-25 12-18 -
Nut, Companion Flange 176-271 130-200 -
Fig. 88 Install Companion Flange Nut
1 - HOLDER 6719
2 - BOLTS
21 - 568 TRANSFER CASE - NV273DR
TRANSFER CASE - NV273 (Continued)

EXTENSION HOUSING SEAL
AND DUST BOOT
REMOVAL
(1) Raise and support vehicle.
(2) Remove rear propeller shaft. (Refer to 3 - DIF-
FERENTIAL & DRIVELINE/PROPELLER SHAFT/
PROPELLER SHAFT - REMOVAL)
(3) Use a suitable chisel or pry tool to remove the
rear extension housing dust boot (Fig. 89).
(4) Use a suitable chisel or pry tool to remove the
rear extension housing seal.
INSTALLATION
(1) Clean fluid residue from sealing surface and
inspect for defects.
(2) Install the extension housing dust boot and
seal assembly with Installer 9037 and Handle C-4171
(Fig. 90).
(3) Install propeller shaft. (Refer to 3 - DIFFER-
ENTIAL & DRIVELINE/PROPELLER SHAFT/PRO-
PELLER SHAFT - INSTALLATION)
(4) Verify proper transfer case fluid level.
(5) Lower vehicle.
FLUID
STANDARD PROCEDURE - FLUID DRAIN AND
REFILL
The fill and drain plugs are both in the rear case
(Fig. 91).
(1) Raise vehicle.(2) Position drain pan under transfer case.
(3) Remove drain and fill plugs and drain lubri-
cant completely.
(4) Install drain plug. Tighten plug to 41-54 N´m
(30-40 ft. lbs.).
(5) Remove drain pan.
Fig. 89 Remove Extension Housing Dust Boot
1 - EXTENSION HOUSING
2 - DUST BOOT
Fig. 90 Install Extension Housing Seal
1 - EXTENSION HOUSING
2 - HANDLE C-4171
3 - INSTALLER 9037
Fig. 91 Drain and Fill Locations
1 - FILL HOLE
2 - DRAIN HOLE
DRTRANSFER CASE - NV273 21 - 571

(6) Fill transfer case to bottom edge of fill plug
opening with MopartATF +4, Automatic Transmis-
sion fluid.
(7) Install and tighten fill plug to 41-54 N´m
(30-40 ft. lbs.).
(8) Lower vehicle.
FRONT OUTPUT SHAFT SEAL
REMOVAL
(1) Remove the front propeller shaft (Refer to 3 -
DIFFERENTIAL & DRIVELINE/PROPELLER
SHAFT/PROPELLER SHAFT - REMOVAL).
(2) Install two bolts 180É apart into the front out-
put shaft companion flange.
(3) Place holder over the bolts and against the
companion flange (Fig. 92).
(4) Remove and discard the front companion flange
nut.
(5) Remove the companion flange from the front
output shaft. It may be necessary to use Flange
puller 8992 to remove the companion flange.
(6) Using a screw and a slide hammer, remove the
front output shaft seal.
INSTALLATION
(1) Install the new front output shaft seal with
Installer MB991168A.
(2) Install the front companion flange onto the
front output shaft.
(3) Install two bolts 180É apart into the front out-
put shaft companion flange.
(4) Place holder over the bolts and against the
companion flange (Fig. 93).
(5) Install a new front companion flange nut.
Tighten the companion flange nut to 258-312 N´m
(190-230 ft.lbs.).
(6) Install front propeller shaft (Refer to 3 - DIF-
FERENTIAL & DRIVELINE/PROPELLER SHAFT/
PROPELLER SHAFT - INSTALLATION).
Fig. 92 Remove Companion Flange Nut
1 - HOLDER 6719
2 - BOLTS
Fig. 93 Install Companion Flange Nut
1 - HOLDER 6719
2 - BOLTS
21 - 572 TRANSFER CASE - NV273DR
FLUID (Continued)

have not been met. This is in an attempt to notify
the driver that the transmission needs to be put into
NEUTRAL, the vehicle speed is too great, or some
other condition outlined (other than a diagnostic fail-
ure that would prevent this shift) elsewhere (Refer to
8 - ELECTRICAL/ELECTRONIC CONTROL MOD-
ULES/TRANSFER CASE CONTROL MODULE -
OPERATION) is not met. Note that this flashing will
continue indefinitely until the conditions are eventu-
ally met, or the selector switch position is changed,
or if diagnostic routines no longer allow the
requested shift.
²
If the driver attempts to make a shift into transfer
case NEUTRAL, and any of the driver controllable con-
ditions are not met, the request will be ignored until all
of the conditions are met or until the NEUTRAL select
button is released. Additionally the neutral lamp will
flash, or begin to flash while the button is depressed
and operator controllable conditions are not being met.
All of the LED's except the Neutral will flash if any of
the operator controllable conditions for shifting are not
met while the Neutral button is depressed. This9toggle9
type of feature is necessary because the TCCM would
interpret another request immediately after the shift
into transfer case NEUTRAL has completed.
²No LED's illuminated indicate a fault in the
transfer case control system.
SHIFT MOTOR
DESCRIPTION
The shift motor (Fig. 96) consists of a permanent
magnet D.C. motor with gear reduction to convert a
high speed-low torque device into a low speed-high
torque device. The output of the device is coupled to
a shaft which internally moves the mode and range
forks that change the transfer case operating ranges.
The motor is rated at 25 amps maximum at 72É F
with 10 volts at the motor leads.
OPERATION
The transfer case shift motor responds to the
Transfer Case Control Module (TCCM) commands to
move the transfer case shift sector bi-directionally, as
required, to obtain the transfer case operating mode
indicated by the instrument panel mounted selector
switch.
REMOVAL
NOTE: New shift motor assemblies are shipped in
the 2WD/AWD position. If a new shift motor assem-
bly will be installed, it will be necessary to shift the
transfer case to the 2WD/AWD position prior to
motor removal.(1) Raise the vehicle on a suitable hoist.
(2) Disengage the wiring connectors from the shift
motor and mode sensor.
(3) Remove the bolts holding the shift motor and
mode sensor assembly onto the transfer case.
(4) Separate the shift motor and mode sensor
assembly from the transfer case.
INSTALLATION
(1) Verify that the shift sector o-ring is clean and
properly positioned over the shift sector and against
the transfer case.
NOTE: Verify that the shift motor position and sec-
tor shaft orientation are aligned. It may be neces-
sary to manually shift the transfer case if the shift
motor and sector shaft are not aligned.
(2) Position the shift motor and mode sensor
assembly onto the transfer case.
(3) Install the bolts to hold the assembly onto the
transfer case. Tighten the bolts to 16-24 N´m (12-18
ft.lbs.).
CAUTION: If the original shift motor and mode sen-
sor assembly bolts are reused, be sure to use
MoparTLock & Seal or LoctiteŸ 242 to replenish
the lock patch material originally found on the bolts
(4) Engage the wiring connectors to the shift motor
and mode sensor.
(5) Refill the transfer case as necessary.
(6) Lower vehicle and verify transfer case
operation.
Fig. 96 Shift Motor - Shown Inverted - Typical
1 - SHIFT MOTOR
DRTRANSFER CASE - NV273 21 - 575
SELECTOR SWITCH (Continued)

NOTE: The instrument panel air outlets are retained
into the outlet housings by a light snap fit.
(1) Using a trim stick or another suitable wide
flat-bladed tool, gently pry the panel air outlet(s) out
of the panel outlet housing(s) as required (Fig. 1).
INSTALLATION
(1) Position the air outlet(s) onto the outlet hous-
ing(s).
(2) Gently push the air outlet into the housing
until it snaps into position.
BLEND DOOR
REMOVAL
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN AN ACCIDENTAL
AIRBAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.NOTE: Vehicles equiped with single zone HVAC
systems have one blend door, dual zone systems
have two blend doors.
(1) Remove the HVAC housing from the vehicle
(Refer to 24 - HEATING & AIR CONDITIONING/
DISTRIBUTION/HVAC HOUSING - REMOVAL).
(2) Disassemble the HVAC housing (Refer to 24 -
HEATING & AIR CONDITIONING/DISTRIBUTION/
HVAC HOUSING - DISASSEMBLY).
(3) Remove the levers from the driver and/or pas-
senger side blend door (if equipped) (Fig. 2).
(4) Gently slide the drivers and/or passenger side
blend door toward the out side of the housing. Tilt
and lift the door(s) out of the housing.
(5) Inspect the blend door(s), seals and the HVAC
housing for damage or binding and repair or replace
components as required.
INSTALLATION
(1) Position the blend door pivot shafts into the
pivot hole and actuator in the bottom of the lower
half of the HVAC housing.
(2) Install the blend door(s) by carefully tipping
the doors into the HVAC housing, then sliding each
door into it's operating position.
(3) Install the levers to the driver and/or passen-
ger side blend door (if equipped).
(4) Assemble the HVAC housing (Refer to 24 -
HEATING & AIR CONDITIONING/DISTRIBUTION/
HVAC HOUSING - ASSEMBLY)
Fig. 1 Instrument Panel Air Outlets
1 - HEADLIGHT SWITCH
2 - AIR OUTLETS
3 - INSTRUMENT CLUSTER
4 - CLIMATE CONTROL
5 - RADIO
6 - AIRBAG
7 - GLOVE BOX
8 - HEATED SEAT SWITCH (IF EQUIPPED)
9 - TRANSFER CASE SWITCH (IF EQUIPPED)
10 - CIGAR LIGHTER
11 - CUP HOLDERS
12 - ASH TRAY (IF EQUIPPED)
13 - POWER OUTLET
Fig. 2 Blend Door - Dual Zone Shown, Single Zone
Typical
1 - PASSENGER SIDE BLEND DOOR LEVER
2 - PASSENGER SIDE BLEND DOOR
3 - EVAPORATOR TEMPERATURE SENSOR WIRE
4 - HVAC HOUSING
5 - A/C EVAPORATOR
6 - EVAPORATOR TEMPERATURE SENSOR PROBE
7 - DRIVER SIDE BLEND DOOR
8 - DRIVER SIDE BLEND DOOR LEVER
DRDISTRIBUTION 24 - 27
AIR OUTLETS (Continued)

BURNT FLUID - DIAGNOSIS AND
TESTING, CAUSES OF..........21-201,21-366
BUSHING - INSTALLATION.............19-19
BUSHING - INSTALLATION, TORSION
BAR CROSS MEMBER..................2-15
BUSHING - REMOVAL.................19-19
BUSHING - REMOVAL, TORSION BAR
CROSSMEMBER......................2-13
BUSHING AND SEAL - INSTALLATION,
EXTENSION HOUSING................21-440
BUSHING AND SEAL - REMOVAL,
EXTENSION HOUSING................21-440
BUSHINGS - 2WD (LD) - INSTALLATION,
LOWER CONTROL ARM................2-15
BUSHINGS - 2WD (LD) - REMOVAL,
LOWER CONTROL ARM................2-13
BUSHINGS - 4WD (LD) - INSTALLATION,
LOWER CONTROL ARM................2-14
BUSHINGS - 4WD (LD) - REMOVAL,
LOWER CONTROL ARM................2-13
BUSHINGS - INSTALLATION.............2-43
BUSHINGS - REMOVAL.................2-43
BUZZ, SQUEAK & RATTLE - STANDARD
PROCEDURE........................23-11
BYPASS - DESCRIPTION, WATER PUMP . . . 7-59
BYPASS - OPERATION, WATER PUMP.....7-60
C205F - ADJUSTMENTS, FRONT AXLE.....3-32
C205F - DIAGNOSIS AND TESTING,
FRONT AXLE.........................3-27
C205F - INSTALLATION, FRONT AXLE.....3-31
C205F - REMOVAL, FRONT AXLE...........3-31
C205F - SPECIAL TOOLS, FRONT AXLE....3-40
C205F - SPECIFICATIONS, FRONT AXLE....3-39
CAB - INSTALLATION, QUAD......8O-36,8O-61
CAB - INSTALLATION, STANDARD . . 8O-35,8O-61
CAB - REMOVAL, QUAD..........8O-33,8O-60
CAB - REMOVAL, STANDARD......8O-32,8O-59
CAB BACK PANEL TRIM -
INSTALLATION, REAR.................23-69
CAB BACK PANEL TRIM - REMOVAL,
REAR..............................23-68
CAB CLEARANCE LAMP - INSTALLATION . . 8L-12
CAB CLEARANCE LAMP - REMOVAL.....8L-11
CABLE - ADJUSTMENTS, THROTTLE
VALVE ............................21-254
CABLE - DESCRIPTION.................8P-4
CABLE - DESCRIPTION, ANTENNA BODY . . . 8A-4
CABLE - DESCRIPTION, SPARK PLUG.....8I-21
CABLE - DESCRIPTION, THROTTLE
VALVE ............................21-253
CABLE - DIAGNOSIS AND TESTING,
ANTENNA BODY......................8A-4
CABLE - DIAGNOSIS AND TESTING,
GEARSHIFT..................21-210,21-368
CABLE - INSTALLATION................8P-5
CABLE - INSTALLATION, ANTENNA BODY . . 8A-6
CABLE - INSTALLATION, CHECK.........23-15
CABLE - INSTALLATION, FRONT
PARKING BRAKE......................5-38
CABLE - INSTALLATION, GEARSHIFT....21-211,
21-370
CABLE - INSTALLATION, INSTRUMENT
PANEL ANTENNA......................8A-7
CABLE - INSTALLATION, LEFT REAR......5-39
CABLE - INSTALLATION, REAR PARK
BRAKE..............................5-38
CABLE - INSTALLATION, RIGHT REAR.....5-38
CABLE - INSTALLATION, SPARK PLUG....8I-22
CABLE - INSTALLATION, THROTTLE
CONTROL.....................14-40,14-84
CABLE - OPERATION...................8P-4
CABLE - OPERATION, ANTENNA BODY
.....8A-4
CABLE - OPERATION, SPARK PLUG
.......8I-21
CABLE - REMOVAL
....................8P-4
CABLE - REMOVAL, ANTENNA BODY
......8A-6
CABLE - REMOVAL, CHECK
.............23-15
CABLE - REMOVAL, FRONT PARKING
BRAKE
..............................5-36
CABLE - REMOVAL, GEARSHIFT
. . 21-210,21-369
CABLE - REMOVAL, INSTRUMENT PANEL
ANTENNA
...........................8A-7
CABLE - REMOVAL, LEFT REAR
..........5-38
CABLE - REMOVAL, REAR PARK BRAKE
. . . 5-37
CABLE - REMOVAL, RIGHT REAR
.........5-37
CABLE - REMOVAL, SPARK PLUG
........8I-22
CABLE - REMOVAL, THROTTLE
CONTROL
.....................14-38,14-83CABLE, ADJUSTMENTS - GEARSHIFT . . . 21-212,
21-370
CABLE RESISTANCE, SPECIFICATIONS -
SPARK PLUG.........................8I-4
CABLE ROUTING, 5.7L V-8 ENGINE -
FIRING ORDER........................8I-4
CABLE/HANDLE ASSEMBLY -
INSTALLATION, LATCH RELEASE........23-47
CABLE/HANDLE ASSEMBLY - REMOVAL,
LATCH RELEASE.....................23-47
CABLES - DESCRIPTION, BATTERY.......8F-14
CABLES - DIAGNOSIS AND TESTING,
BATTERY...........................8F-15
CABLES - INSTALLATION, BATTERY......8F-17
CABLES - OPERATION, BATTERY........8F-15
CABLES - REMOVAL, BATTERY..........8F-16
CALIBRATION - STANDARD PROCEDURE,
COMPASS...........................8M-3
CALIPER ADAPTER MOUNT -
INSTALLATION, DISC BRAKE............5-22
CALIPERS - DESCRIPTION, DISC BRAKE . . . 5-16
CALIPERS - OPERATION, DISC BRAKE.....5-16
CAM BORE REPAIR - STANDARD
PROCEDURE........................9-267
CAMBER AND CASTER ADJUSTMENT -
STANDARD PROCEDURE.................2-4
CAMBER, CASTER AND TOE
ADJUSTMENT - STANDARD
PROCEDURE..........................2-4
CAM/OVERDRIVE PISTON RETAINER -
ASSEMBLY, OVERRUNNING CLUTCH....21-237
CAM/OVERDRIVE PISTON RETAINER -
CLEANING, OVERRUNNING CLUTCH.....21-236
CAM/OVERDRIVE PISTON RETAINER -
DESCRIPTION, OVERRUNNING CLUTCH . . 21-236
CAM/OVERDRIVE PISTON RETAINER -
DISASSEMBLY, OVERRUNNING
CLUTCH...........................21-236
CAM/OVERDRIVE PISTON RETAINER -
INSPECTION, OVERRUNNING CLUTCH . . . 21-237
CAM/OVERDRIVE PISTON RETAINER -
OPERATION, OVERRUNNING CLUTCH....21-236
CAMSHAFT - INSTALLATION.......9-206,9-271
CAMSHAFT - REMOVAL..........9-205,9-268
CAMSHAFT BEARINGS - INSTALLATION . . . 9-271
CAMSHAFT BEARINGS - REMOVAL......9-268
CAMSHAFT CORE HOLE PLUG -
INSTALLATION.......................9-206
CAMSHAFT CORE HOLE PLUG -
REMOVAL..........................9-205
CAMSHAFT POSITION SENSOR -
DESCRIPTION.......................14-71
CAMSHAFT POSITION SENSOR -
DESCRIPTION.........................8I-7
CAMSHAFT POSITION SENSOR -
INSTALLATION.......................14-72
CAMSHAFT POSITION SENSOR -
INSTALLATION.......................8I-10
CAMSHAFT POSITION SENSOR -
OPERATION.........................14-71
CAMSHAFT POSITION SENSOR -
OPERATION..........................8I-7
CAMSHAFT POSITION SENSOR -
REMOVAL..........................14-72
CAMSHAFT POSITION SENSOR -
REMOVAL............................8I-9
CAMSHAFT(S) - DESCRIPTION.......9-25,9-35
CAMSHAFT(S) - INSTALLATION......9-27,9-36
CAMSHAFT(S) - LEFT - DESCRIPTION....9-114
CAMSHAFT(S) - LEFT - INSTALLATION....9-116
CAMSHAFT(S) - LEFT - REMOVAL.......9-115
CAMSHAFT(S) - REMOVAL..........9-25,9-35
CAMSHAFT(S) - RIGHT - DESCRIPTION . . . 9-119
CAMSHAFT(S) - RIGHT - INSTALLATION . . 9-120
CAMSHAFT(S) - RIGHT - REMOVAL......9-119
CANISTER - DESCRIPTION, VAPOR......25-22
CANISTER - INSTALLATION, VAPOR......25-22
CANISTER - OPERATION, VAPOR........25-22
CANISTER - REMOVAL, VAPOR..........25-22
CAP - DESCRIPTION, FUEL FILLER.......25-13
CAP - DESCRIPTION, RADIATOR
PRESSURE
..........................7-57
CAP - DIAGNOSIS AND TESTING,
RADIATOR
...........................7-58
CAP - OPERATION, FUEL FILLER
........25-13
CAP - OPERATION, RADIATOR
PRESSURE
..........................7-58
CAPACITIES, SPECIFICATIONS - FLUID
......0-5CAPACITOR - DESCRIPTION, IGNITION
COIL...............................8I-21
CAPACITOR - INSTALLATION, IGNITION
COIL...............................8I-21
CAPACITOR - OPERATION, IGNITION
COIL...............................8I-21
CAPACITOR - REMOVAL, IGNITION COIL . . . 8I-21
CAP-TO-FILLER NECK SEAL -
DIAGNOSIS AND TESTING, RADIATOR.....7-58
CARDAN UNIVERSAL JOINTS -
ASSEMBLY, DOUBLE...................3-17
CARDAN UNIVERSAL JOINTS -
DISASSEMBLY, DOUBLE................3-16
CARGO BOX - INSTALLATION...........23-37
CARGO BOX - INSTALLATION, WITH.....8L-22,
8L-23,8L-24,8L-7,8L-9
CARGO BOX - INSTALLATION, WITHOUT . . 8L-22,
8L-23,8L-24,8L-8,8L-9
CARGO BOX - REMOVAL...............23-37
CARGO BOX - REMOVAL, WITH....8L-22,8L-24,
8L-7,8L-9
CARGO BOX - REMOVAL, WITHOUT.....8L-22,
8L-23,8L-24,8L-7,8L-9
CARGO BOX - TIE DOWN -
INSTALLATION.......................23-38
CARGO BOX - TIE DOWN - REMOVAL....23-38
CARGO LAMP INDICATOR -
DESCRIPTION.......................8J-20
CARGO LAMP INDICATOR - OPERATION . . 8J-20
CARPETS AND FLOOR MATS -
INSTALLATION.......................23-65
CARPETS AND FLOOR MATS - REMOVAL . . . 23-65
CASCADE OVERFLOW VALVE -
DESCRIPTION.......................14-66
CASCADE OVERFLOW VALVE -
OPERATION.........................14-66
CASE - DESCRIPTION, TRANSFER.........0-4
CASE - NV241 GENII - ASSEMBLY,
TRANSFER.........................21-428
CASE - NV241 GENII - CLEANING,
TRANSFER.........................21-426
CASE - NV241 GENII - DESCRIPTION,
TRANSFER.........................21-415
CASE - NV241 GENII - DIAGNOSIS AND
TESTING, TRANSFER.................21-416
CASE - NV241 GENII - DISASSEMBLY,
TRANSFER.........................21-417
CASE - NV241 GENII - INSPECTION,
TRANSFER.........................21-426
CASE - NV241 GENII - INSTALLATION,
TRANSFER.........................21-438
CASE - NV241 GENII - OPERATION,
TRANSFER.........................21-415
CASE - NV241 GENII - REMOVAL,
TRANSFER.........................21-417
CASE - NV243 - ASSEMBLY, TRANSFER . . 21-496
CASE - NV243 - CLEANING, TRANSFER . . 21-493
CASE - NV243 - DESCRIPTION,
TRANSFER.........................21-482
CASE - NV243 - DIAGNOSIS AND
TESTING, TRANSFER.................21-483
CASE - NV243 - DISASSEMBLY,
TRANSFER.........................21-484
CASE - NV243 - INSPECTION, TRANSFER . 21-493
CASE - NV243 - INSTALLATION,
TRANSFER.........................21-505
CASE - NV243 - OPERATION, TRANSFER . 21-483
CASE - NV243 - REMOVAL, TRANSFER . . 21-484
CASE - NV244 - DIAGNOSIS AND
TESTING, TRANSFER.................21-513
CASE - NV244 GENII - ASSEMBLY,
TRANSFER.........................21-525
CASE - NV244 GENII - CLEANING,
TRANSFER.........................21-523
CASE - NV244 GENII - DESCRIPTION,
TRANSFER.........................21-512
CASE - NV244 GENII - DISASSEMBLY,
TRANSFER.........................21-514
CASE - NV244 GENII - INSPECTION,
TRANSFER.........................21-523
CASE - NV244 GENII - INSTALLATION,
TRANSFER
.........................21-534
CASE - NV244 GENII - OPERATION,
TRANSFER
.........................21-513
CASE - NV244 GENII - REMOVAL,
TRANSFER
.........................21-514
CASE - NV271 - ASSEMBLY, TRANSFER
. . 21-461
CASE - NV271 - CLEANING, TRANSFER
. . 21-459
DRINDEX 5
Description Group-Page Description Group-Page Description Group-Page

CASE - NV271 - DESCRIPTION,
TRANSFER.........................21-447
CASE - NV271 - DIAGNOSIS AND
TESTING, TRANSFER.................21-448
CASE - NV271 - DISASSEMBLY,
TRANSFER.........................21-450
CASE - NV271 - INSPECTION, TRANSFER . 21-459
CASE - NV271 - INSTALLATION,
TRANSFER.........................21-473
CASE - NV271 - OPERATION, TRANSFER . 21-448
CASE - NV271 - REMOVAL, TRANSFER . . 21-450
CASE - NV273 - ASSEMBLY, TRANSFER . . 21-556
CASE - NV273 - CLEANING, TRANSFER . . 21-554
CASE - NV273 - DESCRIPTION,
TRANSFER.........................21-542
CASE - NV273 - DIAGNOSIS AND
TESTING, TRANSFER.................21-543
CASE - NV273 - DISASSEMBLY,
TRANSFER.........................21-544
CASE - NV273 - INSPECTION, TRANSFER . 21-554
CASE - NV273 - INSTALLATION,
TRANSFER.........................21-568
CASE - NV273 - OPERATION, TRANSFER . 21-543
CASE - NV273 - REMOVAL, TRANSFER . . 21-544
CASE BEARINGS - INSTALLATION,
DIFFERENTIAL.....3-106,3-134,3-161,3-48,3-75
CASE BEARINGS - REMOVAL,
DIFFERENTIAL.....3-105,3-134,3-161,3-48,3-75
CASE CONTROL MODULE -
DESCRIPTION, TRANSFER.............8E-16
CASE CONTROL MODULE - OPERATION,
TRANSFER..........................8E-16
CASE, NV241 GENII - TRANSFER.......21-438
CASE, NV241/NV243 - TRANSFER......21-439
CASE, NV243 - TRANSFER......21-505,21-506
CASE, NV244 GENII - TRANSFER.......21-535
CASE, NV271 - TRANSFER............21-473
CASE NV271/NV273, SPECIAL TOOLS -
TRANSFER...................21-474,21-569
CASE, NV273 - TRANSFER............21-568
CASE SKID PLATE - INSTALLATION,
TRANSFER..........................13-26
CASE SKID PLATE - REMOVAL,
TRANSFER..........................13-26
CASTER ADJUSTMENT - STANDARD
PROCEDURE, CAMBER..................2-4
CASTER AND TOE ADJUSTMENT -
STANDARD PROCEDURE, CAMBER........2-4
CATALYTIC CONVERTER - DESCRIPTION . . . 11-6
CATALYTIC CONVERTER - OPERATION.....11-6
CATCH - INSTALLATION, LATCH STRIKER
/ SECONDARY.......................23-48
CATCH - REMOVAL, LATCH STRIKER /
SECONDARY........................23-47
CAUTION - A/C SYSTEM...............24-43
CAUTION, HALF SHAFT.................3-20
CAUTION, INTERIOR..................23-62
CENTER - DESCRIPTION, ELECTRONIC
VEHICLE INFO.......................8M-7
CENTER - DIAGNOSIS AND TESTING,
ELECTRONIC VEHICLE INFORMATION.....8M-8
CENTER - INSTALLATION, ELECTRONIC
VEHICLE INFO.......................8M-9
CENTER & LEFT OUTBOARD -
INSTALLATION......................8O-50
CENTER & LEFT OUTBOARD - REMOVAL
. . 8O-48
CENTER - OPERATION, ELECTRONIC
VEHICLE INFO
.......................8M-7
CENTER - REMOVAL, ELECTRONIC
VEHICLE INFO
.......................8M-9
CENTER ANCHOR & RIGHT OUTBOARD -
INSTALLATION
......................8O-50
CENTER ANCHOR & RIGHT OUTBOARD -
REMOVAL
..........................8O-49
CENTER ARMREST / SEAT BACK -
INSTALLATION
.......................23-77
CENTER ARMREST / SEAT BACK -
REMOVAL
..........................23-76
CENTER BEARING - ADJUSTMENTS
........3-9
CENTER BEARING - INSTALLATION
........3-9
CENTER BEARING - REMOVAL
............3-9
CENTER BEZEL - INSTALLATION,
INSTRUMENT PANEL
..................23-57
CENTER BEZEL - REMOVAL,
INSTRUMENT PANEL
..................23-57
CENTER HIGH MOUNTED STOP LAMP -
INSTALLATION
.......................8L-11CENTER HIGH MOUNTED STOP LAMP -
REMOVAL..........................8L-11
CENTER HIGH MOUNTED STOP LAMP
UNIT - INSTALLATION.................8L-11
CENTER HIGH MOUNTED STOP LAMP
UNIT - REMOVAL....................8L-11
CENTER PROGRAMMING - STANDARD
PROCEDURE, ELECTRONIC VEHICLE
INFORMATION.......................8M-8
CENTER SEAT - INSTALLATION..........23-76
CENTER SEAT - REMOVAL.............23-75
CENTER SEAT BACK HINGE -
INSTALLATION.......................23-79
CENTER SEAT BACK HINGE - REMOVAL . . . 23-78
CENTER SEAT BACK INERTIA HINGE
COVER - INSTALLATION...............23-77
CENTER SEAT BACK INERTIA HINGE
COVER - REMOVAL...................23-77
CENTER SEAT BACK LID - INSTALLATION . 23-79
CENTER SEAT BACK LID - REMOVAL.....23-79
CENTER SEAT BELT - INSTALLATION,
FRONT.............................8O-31
CENTER SEAT BELT - REMOVAL, FRONT . . 8O-30
CENTER SEAT BELT & RETRACTOR -
INSTALLATION, FRONT................8O-29
CENTER SEAT BELT & RETRACTOR -
INSTALLATION, REAR.................8O-45
CENTER SEAT BELT & RETRACTOR -
REMOVAL, FRONT....................8O-29
CENTER SEAT BELT & RETRACTOR -
REMOVAL, REAR....................8O-44
CENTER SEAT CUSHION - INSTALLATION . . . 23-79
CENTER SEAT CUSHION - REMOVAL.....23-79
CENTER SEAT CUSHION COVER -
INSTALLATION.......................23-79
CENTER SEAT CUSHION COVER -
REMOVAL..........................23-79
CENTERING - STANDARD PROCEDURE,
CLOCKSPRING......................8O-19
CERTIFICATION LABEL - DESCRIPTION,
VEHICLE.........................Intro.-11
CHAIN COVER(S) - INSTALLATION,
TIMING BELT....................9-171,9-81
CHAIN COVER(S) - REMOVAL, TIMING
BELT ..........................9-170,9-81
CHAIN WEAR - STANDARD PROCEDURE,
MEASURING TIMING..................9-167
CHAIN WEAR, STANDARD PROCEDURE -
MEASURING TIMING...................9-77
CHAIN/TENSIONER - DESCRIPTION,
TIMING............................9-229
CHAIN/TENSIONER - OPERATION,
TIMING............................9-229
CHANNEL - INSTALLATION, GLASS RUN . . 23-22,
23-31
CHANNEL - REMOVAL, GLASS RUN . 23-21,23-30
CHARGE - STANDARD PROCEDURE,
REFRIGERANT SYSTEM...............24-47
CHARGE AIR COOLER AND PLUMBING -
CLEANING..........................11-17
CHARGE AIR COOLER AND PLUMBING -
DESCRIPTION.......................11-16
CHARGE AIR COOLER AND PLUMBING -
INSPECTION........................11-17
CHARGE AIR COOLER AND PLUMBING -
INSTALLATION.......................11-17
CHARGE AIR COOLER AND PLUMBING -
OPERATION
.........................11-16
CHARGE AIR COOLER AND PLUMBING -
REMOVAL
..........................11-17
CHARGE AIR COOLER SYSTEM - LEAKS
- DIAGNOSIS AND TESTING
............11-16
CHARGING - DESCRIPTION
.............8F-19
CHARGING - OPERATION
..............8F-19
CHARGING - STANDARD PROCEDURE,
BATTERY
............................8F-8
CHARGING SYSTEM - DIAGNOSIS AND
TESTING
...........................8F-19
CHARGING SYSTEM - SPECIFICATIONS,
TORQUE - GENERATOR
................8F-20
CHART - SPECIFICATIONS, TORQUE
........5-8
CHART, SPECIFICATIONS - TORQUE
.......5-46
CHART, SPECIFICATIONS - TORQUE
.....19-19,
19-23,19-35,19-42
CHART, SPECIFICATIONS - TORQUE
. . 2-10,2-29,
2-42
CHART, SPECIFICATIONS - TORQUE
......22-13CHARTS - DIAGNOSIS AND TESTING,
DIAGNOSIS........................21-145
CHARTS - DIAGNOSIS AND TESTING,
SMOKE DIAGNOSIS...................9-236
CHECK - STANDARD PROCEDURE,
COOLANT LEVEL......................7-17
CHECK - STANDARD PROCEDURE, FLUID
LEVEL......................21-202,21-366
CHECK - STANDARD PROCEDURE, OIL
PUMP VOLUME.....................21-387
CHECK CABLE - INSTALLATION.........23-15
CHECK CABLE - REMOVAL.............23-15
CHECK GAUGES INDICATOR -
DESCRIPTION.......................8J-21
CHECK GAUGES INDICATOR -
OPERATION.........................8J-21
CHECK VALVE - DESCRIPTION...........8R-7
CHECK VALVE - INSTALLATION..........8R-8
CHECK VALVE - OPERATION.............8R-8
CHECK VALVE - REMOVAL..............8R-8
CHILD RESTRAINT ANCHOR -
DESCRIPTION.......................8O-15
CHILD RESTRAINT ANCHOR -
INSTALLATION......................8O-18
CHILD RESTRAINT ANCHOR -
OPERATION.........................8O-17
CHILD RESTRAINT ANCHOR - REMOVAL . . 8O-17
CHIME WARNING SYSTEM -
DESCRIPTION........................8B-1
CHIME WARNING SYSTEM - DIAGNOSIS
AND TESTING........................8B-3
CHIME WARNING SYSTEM - OPERATION . . . 8B-1
CIGAR LIGHTER OUTLET -
DESCRIPTION.....................8W-97-2
CIGAR LIGHTER OUTLET - DIAGNOSIS
AND TESTING.....................8W-97-2
CIGAR LIGHTER OUTLET - OPERATION . 8W-97-2
CIRCUIT - DIAGNOSIS AND TESTING,
AMBIENT TEMPERATURE SENSOR......8M-10
CIRCUIT - OPERATION, FUEL DRAIN.....14-67
CIRCUIT ACTUATION TEST MODE -
DESCRIPTION........................25-1
CIRCUIT FUNCTIONS - DESCRIPTION . . 8W-01-6
CIRCUIT INFORMATION - DESCRIPTION . 8W-01-5
CIRCUIT SENSE - DESCRIPTION,
IGNITION...........................8E-10
CIRCUIT SENSE - OPERATION, IGNITION . . 8E-11
CIRCUITS - OPERATION, NON-
MONITORED.........................25-8
CLAMPS - DESCRIPTION, HOSE...........7-3
CLAMPS - OPERATION, HOSE.............7-5
CLEANING/REVERSE FLUSHING -
STANDARD PROCEDURE, COOLING
SYSTEM............................7-17
CLEARANCE - STANDARD PROCEDURE,
CONNECTING ROD BEARING AND
CRANKSHAFT JOURNAL...............9-272
CLEARANCE - STANDARD PROCEDURE,
MAIN BEARING......................9-274
CLEARANCE LAMP - INSTALLATION, CAB . 8L-12
CLEARANCE LAMP - REMOVAL, CAB.....8L-11
CLOCKSPRING - DESCRIPTION.........8O-18
CLOCKSPRING - INSTALLATION.........8O-21
CLOCKSPRING - OPERATION...........8O-19
CLOCKSPRING - REMOVAL............8O-20
CLOCKSPRING CENTERING - STANDARD
PROCEDURE........................8O-19
CLUSTER - ASSEMBLY, INSTRUMENT....8J-15
CLUSTER - DESCRIPTION, INSTRUMENT . . . 8J-2
CLUSTER - DIAGNOSIS AND TESTING,
INSTRUMENT........................8J-10
CLUSTER - DISASSEMBLY, INSTRUMENT . . 8J-14
CLUSTER - INSTALLATION, INSTRUMENT . 8J-16
CLUSTER - OPERATION, INSTRUMENT.....8J-6
CLUSTER - REMOVAL, INSTRUMENT.....8J-14
CLUSTER BEZEL - INSTALLATION........23-49
CLUSTER BEZEL - REMOVAL...........23-49
CLUTCH - 5.9L DIESEL - DESCRIPTION,
FAN DRIVE VISCOUS...................7-52
CLUTCH - 5.9L DIESEL - OPERATION,
FAN DRIVE VISCOUS...................7-52
CLUTCH - ASSEMBLY, FRONT..........21-207
CLUTCH - ASSEMBLY, LOW/REVERSE . . . 21-385
CLUTCH - ASSEMBLY, REAR
...........21-249
CLUTCH - CLEANING, LOW/REVERSE
....21-385
CLUTCH - CLEANING, REAR
...........21-248
CLUTCH - DESCRIPTION, FRONT
.......21-205
CLUTCH - DESCRIPTION, OVERDRIVE
. . . 21-217
6 INDEXDR
Description Group-Page Description Group-Page Description Group-Page

CONTROL MODULE - DESCRIPTION,
AIRBAG............................8O-11
CONTROL MODULE - DESCRIPTION,
FRONT...........................8W-97-5
CONTROL MODULE - DESCRIPTION,
FRONT..............................8E-5
CONTROL MODULE - DESCRIPTION,
TRANSFER CASE.....................8E-16
CONTROL MODULE - DESCRIPTION,
TRANSMISSION......................8E-20
CONTROL MODULE - DIAGNOSIS AND
TESTING, FRONT...................8W-97-5
CONTROL MODULE - DIAGNOSIS AND
TESTING, FRONT......................8E-5
CONTROL MODULE - INSTALLATION,
AIRBAG............................8O-13
CONTROL MODULE - INSTALLATION,
ENGINE.............................8E-4
CONTROL MODULE - INSTALLATION,
FRONT...........................8W-97-6
CONTROL MODULE - INSTALLATION,
FRONT..............................8E-5
CONTROL MODULE - OPERATION,
AIRBAG............................8O-11
CONTROL MODULE - OPERATION,
FRONT...........................8W-97-5
CONTROL MODULE - OPERATION,
FRONT..............................8E-5
CONTROL MODULE - OPERATION,
TRANSFER CASE.....................8E-16
CONTROL MODULE - OPERATION,
TRANSMISSION......................8E-20
CONTROL MODULE - REMOVAL, AIRBAG . 8O-12
CONTROL MODULE - REMOVAL, ENGINE . . . 8E-4
CONTROL MODULE - REMOVAL, FRONT . 8W-97-6
CONTROL MODULE - REMOVAL, FRONT . . . 8E-5
CONTROL MOTOR - DESCRIPTION, IDLE
AIR ...............................14-28
CONTROL MOTOR - INSTALLATION, IDLE
AIR ...............................14-29
CONTROL MOTOR - OPERATION, IDLE
AIR ...............................14-28
CONTROL MOTOR - REMOVAL, IDLE AIR . . 14-29
CONTROL RELAY - DESCRIPTION,
TRANSMISSION.....................21-405
CONTROL RELAY - OPERATION,
TRANSMISSION.....................21-405
CONTROL SWITCH - DESCRIPTION,
LUMBAR...........................8N-17
CONTROL SWITCH - OPERATION,
LUMBAR...........................8N-18
CONTROL SWITCH - REMOVAL,
LUMBAR...........................8N-18
CONTROLLED VISCOUS FAN DRIVE -
DIAGNOSIS AND TESTING,
ELECTRONICALLY.....................7-52
CONTROLLER ANTILOCK BRAKE -
DESCRIPTION........................8E-3
CONTROLLER ANTILOCK BRAKE -
INSTALLATION........................8E-3
CONTROLLER ANTILOCK BRAKE -
OPERATION..........................8E-3
CONTROLLER ANTILOCK BRAKE -
REMOVAL...........................8E-3
CONTROLS - DIAGNOSIS AND TESTING,
OVERDRIVE ELECTRICAL.............21-262
CONVERTER - DESCRIPTION, CATALYTIC
. . . 11-6
CONVERTER - DESCRIPTION, TORQUE
. . 21-255,
21-399
CONVERTER - INSTALLATION, TORQUE
. . 21-260,
21-404
CONVERTER - OPERATION, CATALYTIC
....11-6
CONVERTER - OPERATION, TORQUE
....21-259,
21-403
CONVERTER - REMOVAL, TORQUE
.....21-260,
21-404
CONVERTER DRAINBACK VALVE -
DESCRIPTION, TORQUE
..............21-261
CONVERTER DRAINBACK VALVE -
OPERATION, TORQUE
................21-261
CONVERTER DRAINBACK VALVE -
STANDARD PROCEDURE, TORQUE
......21-261
CONVERTER HOUSING FLUID LEAK -
DIAGNOSIS AND TESTING
......21-144,21-318
COOLANT - DESCRIPTION, ENGINE
.......7-31
COOLANT - DESCRIPTION, ENGINE
........0-3
COOLANT - DESCRIPTION, HOAT
.........7-32COOLANT - STANDARD PROCEDURE,
ADDING ADDITIONAL..................7-19
COOLANT FLOW - DIAGNOSIS AND
TESTING, RADIATOR...............7-54,7-56
COOLANT LEVEL CHECK - STANDARD
PROCEDURE.........................7-17
COOLANT RECOVERY CONTAINER- GAS
ENGINES - DESCRIPTION...............7-33
COOLANT RECOVERY CONTAINER- GAS
ENGINES - INSTALLATION...............7-33
COOLANT RECOVERY CONTAINER- GAS
ENGINES - OPERATION.................7-33
COOLANT RECOVERY CONTAINER- GAS
ENGINES - REMOVAL..................7-33
COOLANT TEMPERATURE SENSOR -
DESCRIPTION, ENGINE.................7-38
COOLANT TEMPERATURE SENSOR -
INSTALLATION, ENGINE................7-41
COOLANT TEMPERATURE SENSOR -
OPERATION, ENGINE...................7-38
COOLANT TEMPERATURE SENSOR -
REMOVAL, ENGINE....................7-39
COOLANT THERMOSTAT - 3.7L/4.7L -
DESCRIPTION, ENGINE.................7-44
COOLANT THERMOSTAT - 3.7L/4.7L -
INSTALLATION, ENGINE................7-45
COOLANT THERMOSTAT - 3.7L/4.7L -
OPERATION, ENGINE...................7-44
COOLANT THERMOSTAT - 3.7L/4.7L -
REMOVAL, ENGINE....................7-45
COOLANT THERMOSTAT - 5.9L DIESEL -
DESCRIPTION, ENGINE.................7-46
COOLANT THERMOSTAT - 5.9L DIESEL -
INSTALLATION, ENGINE..................7-47
COOLANT THERMOSTAT - 5.9L DIESEL -
OPERATION, ENGINE...................7-46
COOLANT THERMOSTAT - 5.9L DIESEL -
REMOVAL, ENGINE....................7-47
COOLANT THERMOSTAT - 8.0L -
DESCRIPTION, ENGINE.................7-48
COOLANT THERMOSTAT - 8.0L -
INSTALLATION, ENGINE................7-49
COOLANT THERMOSTAT - 8.0L -
OPERATION, ENGINE...................7-48
COOLANT THERMOSTAT - 8.0L -
REMOVAL, ENGINE....................7-49
COOLANT THERMOSTAT-5.7L -
DESCRIPTION, ENGINE.................7-41
COOLANT THERMOSTAT-5.7L -
INSTALLATION, ENGINE................7-43
COOLANT THERMOSTAT-5.7L -
OPERATION, ENGINE...................7-41
COOLANT THERMOSTAT-5.7L -
REMOVAL, ENGINE....................7-42
COOLER - 5.9L DIESEL - DESCRIPTION,
TRANS..............................7-68
COOLER - 5.9L DIESEL - OPERATION,
TRANS..............................7-69
COOLER - DESCRIPTION, TRANS.........7-67
COOLER - INSTALLATION, AIR TO OIL.....7-70
COOLER - INSTALLATION, FLUID........19-43
COOLER - INSTALLATION, RETURN
HOSE - GEAR TO................19-44,19-45
COOLER - INSTALLATION, RETURN
HOSE - RESERVOIR TO...........19-44,19-45
COOLER - INSTALLATION, TRANS........7-68
COOLER - INSTALLATION, WATER-TO-
AIR
................................7-70
COOLER - OPERATION, TRANS
...........7-67
COOLER - REMOVAL, AIR TO OIL
.........7-69
COOLER - REMOVAL, FLUID
............19-43
COOLER - REMOVAL, RETURN HOSE -
GEAR TO
......................19-44,19-45
COOLER - REMOVAL, RETURN HOSE -
RESERVOIR TO
.................19-44,19-45
COOLER - REMOVAL, TRANS
............7-68
COOLER - REMOVAL, WATER TO OIL
......7-69
COOLER AND PLUMBING - CLEANING,
CHARGE AIR
........................11-17
COOLER AND PLUMBING -
DESCRIPTION, CHARGE AIR
............11-16
COOLER AND PLUMBING - INSPECTION,
CHARGE AIR
........................11-17
COOLER AND PLUMBING -
INSTALLATION, CHARGE AIR
...........11-17
COOLER AND PLUMBING - OPERATION,
CHARGE AIR
........................11-16COOLER AND PLUMBING - REMOVAL,
CHARGE AIR........................11-17
COOLER SYSTEM - LEAKS - DIAGNOSIS
AND TESTING, CHARGE AIR............11-16
COOLING, SPECIAL TOOLS..............7-20
COOLING SYSTEM - ALL GAS ENGINES -
STANDARD PROCEDURE, DRAINING......7-17
COOLING SYSTEM - ALL GAS ENGINES -
STANDARD PROCEDURE, REFILLING......7-18
COOLING SYSTEM - OPERATION..........7-5
COOLING SYSTEM - TESTING FOR
LEAKS - DIAGNOSIS AND TESTING........7-5
COOLING SYSTEM 5.9L DIESEL ENGINE
- STANDARD PROCEDURE, DRAINING.....7-18
COOLING SYSTEM 5.9L DIESEL ENGINE
- STANDARD PROCEDURE, REFILLING.....7-19
COOLING SYSTEM CLEANING/REVERSE
FLUSHING - STANDARD PROCEDURE.....7-17
COOLING SYSTEM DIESEL ENGINE -
DIAGNOSIS AND TESTING...............7-7
COOLING SYSTEM FLOW - 5.9L DIESEL
- DESCRIPTION........................7-3
COOLING SYSTEM FLOW 3.7L/4.7L/5.7L
ENGINE - DESCRIPTION.................7-1
COOLING SYSTEM REQUIREMENTS -
DESCRIPTION, ENGINE.................24-1
COOLING SYSTEM, WARNING - ENGINE . . 24-42
CORE - DESCRIPTION, HEATER.........24-63
CORE - DESCRIPTION, SERVICE PORT
VALVE .............................24-70
CORE - INSTALLATION, HEATER.........24-63
CORE - INSTALLATION, SERVICE PORT
VALVE .............................24-70
CORE - OPERATION, HEATER...........24-63
CORE - REMOVAL, HEATER............24-63
CORE HOLE PLUG - INSTALLATION,
CAMSHAFT.........................9-206
CORE HOLE PLUG - REMOVAL,
CAMSHAFT.........................9-205
CORE PLUGS - INSTALLATION..........9-131
CORE PLUGS - REMOVAL..............9-131
CORES - REMOVAL, SERVICE PORT
VALVE .............................24-70
COUPLER - DESCRIPTION,
REFRIGERANT LINE...................24-67
COUPLER - INSTALLATION,
REFRIGERANT LINE...................24-68
COUPLER - OPERATION, REFRIGERANT
LINE...............................24-67
COUPLER - REMOVAL, REFRIGERANT
LINE...............................24-68
COUPLING - INSTALLATION, UPPER
STEERING..........................19-13
COUPLING - REMOVAL, UPPER
STEERING..........................19-13
COVER - DESCRIPTION, STRUCTURAL . . . 9-145,
9-216,9-57
COVER - FRONT - INSTALLATION, SEAT
BACK CUSHION......................23-82
COVER - FRONT - INSTALLATION, SEAT
CUSHION...........................23-83
COVER - FRONT - REMOVAL, SEAT BACK
CUSHION...........................23-82
COVER - FRONT - REMOVAL, SEAT
CUSHION...........................23-83
COVER - INSTALLATION...............23-16
COVER - INSTALLATION, ACM
..........8O-10
COVER - INSTALLATION, CENTER SEAT
BACK INERTIA HINGE
.................23-77
COVER - INSTALLATION, CENTER SEAT
CUSHION
...........................23-79
COVER - INSTALLATION, CYLINDER
HEAD
..............................9-255
COVER - INSTALLATION, DIFFERENTIAL
....3-97
COVER - INSTALLATION, GEAR HOUSING
. 9-301
COVER - INSTALLATION, INSTRUMENT
PANEL TOP
.........................23-59
COVER - INSTALLATION, REAR DOOR
SILL TRIM
..........................23-71
COVER - INSTALLATION, SHIFT
. . . 21-129,21-87
COVER - INSTALLATION, STEERING
COLUMN OPENING
...................23-60
COVER - INSTALLATION, STRUCTURAL
. . . 9-145,
9-216,9-57
COVER - INSTALLATION, TIMING/CHAIN
. . 9-227
COVER - OPERATION, STRUCTURAL
.....9-145,
9-216,9-57
8 INDEXDR
Description Group-Page Description Group-Page Description Group-Page

GEAR/RING GEAR/TONE RING -
INSTALLATION, PINION......3-108,3-137,3-164
GEAR/RING GEAR/TONE RING -
REMOVAL, PINION.........3-106,3-134,3-162
GEARSHIFT CABLE - DIAGNOSIS AND
TESTING....................21-210,21-368
GEARSHIFT CABLE - INSTALLATION....21-211,
21-370
GEARSHIFT CABLE - REMOVAL . . 21-210,21-369
GEARSHIFT CABLE, ADJUSTMENTS.....21-212,
21-370
GEAR/TONE RING - INSTALLATION,
PINION GEAR/RING.........3-108,3-137,3-164
GEAR/TONE RING - REMOVAL, PINION
GEAR/RING...............3-106,3-134,3-162
GEARTRAIN - ASSEMBLY, PLANETARY . . . 21-397
GEARTRAIN - CLEANING, PLANETARY . . . 21-396
GEARTRAIN - DESCRIPTION,
PLANETARY........................21-395
GEARTRAIN - DISASSEMBLY,
PLANETARY........................21-396
GEARTRAIN - INSPECTION, PLANETARY . 21-397
GEARTRAIN - OPERATION, PLANETARY . . 21-396
GEARTRAIN/OUTPUT SHAFT -
ASSEMBLY, PLANETARY..............21-244
GEARTRAIN/OUTPUT SHAFT -
DESCRIPTION, PLANETARY............21-241
GEARTRAIN/OUTPUT SHAFT -
DISASSEMBLY, PLANETARY...........21-242
GEARTRAIN/OUTPUT SHAFT -
INSPECTION, PLANETARY.............21-243
GEARTRAIN/OUTPUT SHAFT -
OPERATION, PLANETARY.............21-241
GENERAL - WARNINGS.............8W-01-7
GENERATOR / CHARGING SYSTEM -
SPECIFICATIONS, TORQUE.............8F-20
GENERATOR - DESCRIPTION...........8F-21
GENERATOR - INSTALLATION...........8F-24
GENERATOR - OPERATION.............8F-21
GENERATOR - REMOVAL...............8F-22
GENERATOR RATINGS, SPECIFICATIONS . . 8F-20
GENII - ASSEMBLY, TRANSFER CASE -
NV241............................21-428
GENII - ASSEMBLY, TRANSFER CASE -
NV244............................21-525
GENII - CLEANING, TRANSFER CASE -
NV241............................21-426
GENII - CLEANING, TRANSFER CASE -
NV244............................21-523
GENII - DESCRIPTION, TRANSFER CASE
- NV241...........................21-415
GENII - DESCRIPTION, TRANSFER CASE
- NV244...........................21-512
GENII - DIAGNOSIS AND TESTING,
TRANSFER CASE - NV241.............21-416
GENII - DISASSEMBLY, TRANSFER CASE
- NV241...........................21-417
GENII - DISASSEMBLY, TRANSFER CASE
- NV244...........................21-514
GENII - INSPECTION, TRANSFER CASE -
NV241............................21-426
GENII - INSPECTION, TRANSFER CASE -
NV244............................21-523
GENII - INSTALLATION, TRANSFER CASE
- NV241...........................21-438
GENII - INSTALLATION, TRANSFER CASE
- NV244...........................21-534
GENII - OPERATION, TRANSFER CASE -
NV241............................21-415
GENII - OPERATION, TRANSFER CASE -
NV244............................21-513
GENII - REMOVAL, TRANSFER CASE -
NV241............................21-417
GENII - REMOVAL, TRANSFER CASE -
NV244............................21-514
GENII - TRANSFER CASE, NV241.......21-438
GENII - TRANSFER CASE, NV244.......21-535
GLASS - DESCRIPTION, HEATED.........8G-1
GLASS - INSTALLATION, BACKLITE VENT . 23-87
GLASS - INSTALLATION, DOOR....23-20,23-30
GLASS - INSTALLATION, SIDE VIEW
MIRROR...........................23-43
GLASS - OPERATION, HEATED
...........8G-1
GLASS - REMOVAL, BACKLITE VENT
.....23-87
GLASS - REMOVAL, DOOR
........23-20,23-30
GLASS - REMOVAL, SIDE VIEW MIRROR
. . 23-42
GLASS RUN CHANNEL - INSTALLATION
. . 23-22,
23-31GLASS RUN CHANNEL - REMOVAL . 23-21,23-30
GLASS RUN WEATHERSTRIP -
INSTALLATION, FRONT DOOR...........23-92
GLASS RUN WEATHERSTRIP -
INSTALLATION, REAR DOOR............23-93
GLASS RUN WEATHERSTRIP -
REMOVAL, FRONT DOOR..............23-92
GLASS RUN WEATHERSTRIP -
REMOVAL, REAR DOOR...............23-93
GLOVE BOX - INSTALLATION...........23-52
GLOVE BOX - REMOVAL...............23-52
GLOVE BOX LAMP/SWITCH -
INSTALLATION.......................8L-28
GLOVE BOX LAMP/SWITCH - REMOVAL . . . 8L-27
GLOVE BOX LATCH - INSTALLATION.....23-52
GLOVE BOX LATCH - REMOVAL.........23-52
GOVERNOR - DESCRIPTION,
ELECTRONIC.......................21-197
GOVERNOR - INSTALLATION,
ELECTRONIC.......................21-200
GOVERNOR - OPERATION, ELECTRONIC . 21-198
GOVERNOR - REMOVAL, ELECTRONIC . . . 21-199
GRAB HANDLE - INSTALLATION,
B-PILLAR...........................23-68
GRAB HANDLE - REMOVAL, B-PILLAR....23-68
GRID LINE AND TERMINAL REPAIR -
STANDARD PROCEDURE...............8G-4
GRILLE - INSTALLATION...............23-40
GRILLE - INSTALLATION, COWL.........23-38
GRILLE - REMOVAL....................23-40
GRILLE - REMOVAL, COWL............23-38
GRILLE FRAME - INSTALLATION.........23-40
GRILLE FRAME - REMOVAL............23-40
GROUND - STANDARD PROCEDURE,
TESTING FOR A SHORT TO..........8W-01-9
GROUND AND SPLICE INFORMATION -
DESCRIPTION, CONNECTOR..........8W-01-7
GROUND ON FUSES POWERING
SEVERAL LOADS - STANDARD
PROCEDURE, TESTING FOR A SHORT
TO.............................8W-01-10
GROUND STRAP - DESCRIPTION, RADIO
NOISE SUPPRESSION..................8A-9
GROUND STRAP - INSTALLATION,
RADIO NOISE SUPPRESSION...........8A-10
GROUND STRAP - OPERATION, RADIO
NOISE SUPPRESSION..................8A-9
GROUND STRAP - REMOVAL, RADIO
NOISE SUPPRESSION..................8A-9
GROUNDS - DESCRIPTION, POWER......8E-10
GUIDE SEALS - DESCRIPTION, VALVE . 9-32,9-38
GUIDES - DESCRIPTION, VALVE....9-107,9-202
GUIDES AND SPRINGS - STANDARD
PROCEDURE, VALVES.................9-256
HALF SHAFT - CAUTION................3-20
HALF SHAFT - DIAGNOSIS AND TESTING . . 3-20
HALF SHAFT - INSTALLATION............3-21
HALF SHAFT - REMOVAL...............3-20
HALF SHAFT - SPECIAL TOOLS..........3-21
HALF SHAFT - SPECIFICATIONS..........3-21
HANDLE - INSTALLATION, A-PILLAR
TRIM/GRAB.........................23-63
HANDLE - INSTALLATION, B-PILLAR
GRAB..............................23-68
HANDLE - INSTALLATION, EXTERIOR
....23-21,
23-30
HANDLE - INSTALLATION, RELEASE
.......5-44
HANDLE - REMOVAL, A-PILLAR
TRIM/GRAB
.........................23-63
HANDLE - REMOVAL, B-PILLAR GRAB
....23-68
HANDLE - REMOVAL, EXTERIOR
. . . 23-20,23-30
HANDLE - REMOVAL, RELEASE
..........5-44
HANDLE ACTUATOR - INSTALLATION,
INSIDE
........................23-22,23-32
HANDLE ACTUATOR - REMOVAL, INSIDE
. 23-22,
23-31
HANDLE/BEZEL - INSTALLATION,
LUMBAR SUPPORT
...................23-82
HANDLE/BEZEL - REMOVAL, LUMBAR
SUPPORT
..........................23-82
HANDLE/LATCH REMOTE -
INSTALLATION, RELEASE
..............23-17
HANDLE/LATCH REMOTE - REMOVAL,
RELEASE
...........................23-17
HANDLING NON-DEPLOYED
SUPPLEMENTAL RESTRAINTS -
STANDARD PROCEDURE
...............8O-6HANDLING TUBING AND FITTINGS -
STANDARD PROCEDURE...............24-45
HANDS FREE MODULE - INSTALLATION....8T-2
HANDS FREE MODULE - REMOVAL.......8T-2
HARNESS - DIAGNOSIS AND TESTING,
WIRING..........................8W-01-7
HAZARD SWITCH - DESCRIPTION.......8L-14
HAZARD SWITCH - OPERATION.........8L-14
HCU (HYDRAULIC CONTROL UNIT) -
DESCRIPTION........................5-49
HCU (HYDRAULIC CONTROL UNIT) -
INSTALLATION........................5-50
HCU (HYDRAULIC CONTROL UNIT) -
OPERATION..........................5-49
HCU (HYDRAULIC CONTROL UNIT) -
REMOVAL...........................5-50
HEAD - CLEANING, CYLINDER.....9-200,9-251
HEAD - DESCRIPTION, CYLINDER . . 9-107,9-249
HEAD - INSPECTION, CYLINDER....9-200,9-252
HEAD - INSTALLATION, CYLINDER.......9-200
HEAD - INSTALLATION, LEFT CYLINDER . . 9-112
HEAD - INSTALLATION, RIGHT
CYLINDER..........................9-113
HEAD - LEFT - INSTALLATION,
CYLINDER...........................9-24
HEAD - LEFT - REMOVAL, CYLINDER......9-22
HEAD - OPERATION, CYLINDER.........9-199
HEAD - REMOVAL, CYLINDER.....9-200,9-249
HEAD - REMOVAL, LEFT CYLINDER......9-108
HEAD - REMOVAL, RIGHT CYLINDER.....9-110
HEAD - RIGHT - INSTALLATION,
CYLINDER...........................9-34
HEAD - RIGHT - REMOVAL, CYLINDER....9-33
HEAD COVER - INSTALLATION,
CYLINDER..........................9-255
HEAD COVER - REMOVAL, CYLINDER....9-255
HEAD COVER(S) - DESCRIPTION,
CYLINDER......................9-122,9-27
HEAD COVER(S) - INSTALLATION,
CYLINDER..................9-201,9-28,9-37
HEAD COVER(S) - REMOVAL, CYLINDER . 9-201,
9-28,9-37
HEAD GASKET - DIAGNOSIS AND
TESTING, CYLINDER...................9-21
HEAD GASKET FAILURE - DIAGNOSIS
AND TESTING, CYLINDER..............9-199
HEAD GASKET SELECTION - STANDARD
PROCEDURE........................9-281
HEADLAMP - INSTALLATION............8L-14
HEADLAMP - REMOVAL...............8L-14
HEADLAMP SWITCH - DESCRIPTION.....8L-14
HEADLAMP SWITCH - INSTALLATION....8L-15
HEADLAMP SWITCH - OPERATION.......8L-14
HEADLAMP SWITCH - REMOVAL........8L-14
HEADLAMP SWITCH BEZEL -
INSTALLATION, INSTRUMENT PANEL.....23-56
HEADLAMP SWITCH BEZEL - REMOVAL,
INSTRUMENT PANEL..................23-56
HEADLAMP UNIT - ADJUSTMENTS......8L-16
HEADLAMP UNIT - INSTALLATION.......8L-15
HEADLAMP UNIT - REMOVAL...........8L-15
HEADLINER - INSTALLATION...........23-68
HEADLINER - REMOVAL...............23-68
HEADREST - INSTALLATION............23-80
HEADREST - REMOVAL................23-80
HEADREST SLEEVE - INSTALLATION.....23-81
HEADREST SLEEVE - REMOVAL.........23-81
HEAT SHIELDS - DESCRIPTION..........11-8
HEAT SHIELDS - INSTALLATION..........11-8
HEAT SHIELDS - REMOVAL.............11-8
HEAT STAKING - STANDARD
PROCEDURE.........................23-3
HEATED GLASS - DESCRIPTION..........8G-1
HEATED GLASS - OPERATION...........8G-1
HEATED MIRRORS - DESCRIPTION.......8G-6
HEATED MIRRORS - OPERATION.........8G-6
HEATED SEAT ELEMENT - DESCRIPTION . . . 8G-9
HEATED SEAT ELEMENT - DIAGNOSIS
AND TESTING.......................8G-10
HEATED SEAT ELEMENT - INSTALLATION . 8G-10
HEATED SEAT ELEMENT - OPERATION....8G-10
HEATED SEAT ELEMENT - REMOVAL
.....8G-10
HEATED SEAT MODULE - DESCRIPTION
....8E-6
HEATED SEAT MODULE - DESCRIPTION
. . 8G-13
HEATED SEAT MODULE - DIAGNOSIS
AND TESTING
........................8E-6
HEATED SEAT MODULE - DIAGNOSIS
AND TESTING
.......................8G-14
DRINDEX 15
Description Group-Page Description Group-Page Description Group-Page